Beltrame S2007 User manual

Rev. 4.4
BELTRAME
CENTRO SERVIZI ENERGIA

2
IMPORTANT NOTICE...........................................................................................................................
1. SAFETY INSTRUCTIONS............................................................................................................
1.1 General
1.2 Safety Instrucons
2. DEVICE DESCRIPTION...............................................................................................................
2.1 Introducon
2.2 Hardware
2.2.1 Control elements and interfaces.............................................................................
2.2.2 Device connecons CN3..........................................................................................
2.2.3 Device connecons CN5
2.2.4 Device connecons CN2..........................................................................................
2.2.5 Device connecons CN4..........................................................................................
3. OPERATOR INTERFACE.............................................................................................................
3.1 Set or change parameters...................................................................................................
3.2 Navigang the menus
3.3 Menu...................................................................................................................................
3.3.1 Menu D (Display)
3.3.2 Menu P (Parameters)
4. RUNNING THE ENGINE.............................................................................................................
4.1 Running the engine
4.1.1 Starng the engine
4.1.2 Governor Performance...........................................................................................
4.2 Descripon capabilies
4.2.1 Real-Time Display
4.2.2 Pick-up detecon
4.2.3 Actuator ramp
4.2.4 Start Up Ramp.........................................................................................................
4.2.5 Speed set control
4.2.6 Variable Speed Inputs.............................................................................................
4.2.7 Idle
4.2.8 Droop
4.3 Descripon of the Protecon..............................................................................................
4.3.1 Overspeed
4.3.2 Overload
4.3.3 Loss of Pick-up signal
4.3.4 Led Signals..............................................................................................................
CONTENTS
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5
6
7
10
11
12
12
13
14
15
16
17
18
19
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5. SPECIFICATIONS.......................................................................................................................
5.1 Performance
5.2 Enviromental
5.3 Inputs/Outputs
5.4 Mechanical Details
6. NOTES ON THE OPERATION OF THE REGULATOR.......................................................................
7. SOME EXEMPLES OF TEETH NUMBER OF ENGINES FLYWHEEL...................................................
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Our experience has shown that, if the informaon and recommendaons contained in this Operang Instrucons
are observed, the best possible reliability of our products is assured.
The data contained herein purports solely to describe the product and it is not a warranty of performance or
characteriscs. It is with the best interests of our customers in mind that we constantly strive to improve our
products and keep them abreast of advances in technology. This may, however, lead to discrepancies between a
product and its "Technical Descripon" or "Operang Instrucons".
This document has been carefully prepared and reviewed, however should in spite of this the reader find an error,
he is requested to inform us at his earliest convenience.
It is scarcely possible for the operang instrucons for technical equipment to cover every eventuality, which can
occur in pracce. We would therefore request you to nofy us or our agent in the case of all unusual behavior that
does not appear to be covered by these operang instrucons.
It is pointed out that all local regulaons must be observed when connecng and commissioning this equipment
in addion to these operang instrucons.
We cannot accept any responsibility for damage incurred as a result of mishandling the equipment regardless of
whether parcular reference is made in these operang instrucons or not.
We lay parcular stress on the fact that only genuine spare parts should be used for replacements.
All rights with respect to this document, including aplicaons for patent and registraon of other industrial property
rights, are reserved. Unauthorized use, in parcular reproducon or making available to third pares, is prohibited.
IMPORTANT NOTICE

1. SAFETY INSTRUCTIONS
1.1 General
The safety instrucons shall be followed during installaon, commissioning, operaon and maintenance of the
excitaon system. Read all instrucons carefully before operang the device and keep this manual for future
reference.
1.2 Safety Instrucons
The safety instrucons precede any instrucon in the context where a potenally dangerous situaon may appear.
The safety instrucons are divided into three categories, and each one is introduced by a symbol with its descripon:
Required Qualificaon
Personnel involved in installaon work and commissioning of the S2007 must be familiar, specially
instructed and informed about the residual danger areas according to the regulaons currently in
force. Operang personnel is not permied to work at the control system. Only specially instructed
personnel must carry out maintenance and repair work. The maintenance personnel must be
informed about the emergency shutdown measures and must be capable of turning off the system
in case of emergency. The maintenance personnel must be familiar with the accident prevenon
measures at their workplace and must be instructed in first aid and firefighng.
It is the owner’s responsibility to ensure that each person involved in the installaon and commis-
sioning of the S2007 has received the appropriate training or instrucons and has thoroughly read
and clearly understood the safety instrucons in this chapter.
DANGER!
This symbol indicates an imminent danger resulng from mechanical forces or high voltage.
A non-observance leads to life-threatening physical injury or death.
WARNING!
This symbol indicates a dangerous situaon. A non-observance may lead to bad or
life-threatening physical injury or death. It may cause also possible damages to the devices.
NOTICE!
This symbol emphasizes important informaon. A non-observance may cause damage to the
device or to objects close to it.
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6
2. DEVICE DESCRIPTION
2.1 Introducon
The S2007 is an electronic device designed to control engine speed with fast and precise response to transient load
changes.
This closed loop control, when connected to a proporonal electric actuator and supplied with a magnec speed
sensor signal, will control a wide variety of engines.
This voltage regulator manages the following funcons:
1) Isocron control of the rotaon;
2) Safety controls (Overspeed and Overload);
3) Droop control for use in parallel mode.
It is designed for high reliability and built ruggedly to withstand the engine environment.
A praccal and simple-to-operate panel on the unit is used for all control operaons. In addion, user-friendly
soware facilitates commissioning and allows opmizaon of operaon.
The mechanical construcon is compact and robust.
2.2 Hardware
Structure:
The device, placed inside a plasc box, is submerged in resin allowing so the maximum resistance against engine
vibraons and a reliability with me.
Control elements:
A four digit 7-segment display is located on it in order to allow an easy visualizaon of parameters. The use of push
buons placed at the side and below the display allows to scroll the menu of all parameters and to set those of
interest.
Mounng:
The S2007 is designed for wall mounng on a metal panel.
Mounng on a non-dissipave surface such as a plasc panel may lead to device overheang and is to be avoided.
For opmal cooling is to keep free a minimum distance of 100 mm all around the unit.

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Connecon diagram:
Basic electrical connecons are illustrated in the diagram below.
2.2.1 Control elements and interfaces
Carrying out sengs on the unit
The display and the four keys are sufficient to allow complete operaon.
All sengs can be carried out directly on the unit without addional equipment:
• Input/Output configuraon
• Parameters seng
• Display of main measures.
S2007
1 2 3 4 5 6 7 8 9 10
CN 3
ACTUATOR BATTERY
E.V.
DW
PICKUP
UP IDLE
+
-
12 or 24 V
+
+-
-
Respect polarities only for
actuators or Pickup where is
indicated positive (+) and
negative (-).

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Terminal Boards:
Overview of the device connectors.
108
137
LD1
LD7
LD6
LD4
LD3
P2
P4
P3
P1
LD2 LD5
CN 3
CN 2 CN 4
CN 5
1 2 3456 7 8 9 10
Up
Down
EnterSelect
1
2
3
4
5
6
7
8
15
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Connectors
CN2 – CAN BUS Interface CN4 – RS232 Interface
1CAN H
CAN L
GND CAN
n.c.
n.c.
n.c.
GND CAN
n.c.
Actuator
Actuator
Baery – (GND/COM)
Baery + (12÷24Vdc)
Out aux (Solenoid valve)
PickUp
PickUp
UP (COM=GND)
Digital input (COM=GND)
Digital input (COM=GND, enabled droop)
GND/COM
Analog input 0÷10V
Supply output +10V (20mA)
Analog input 4÷20mA
Analog input -5÷5V
GND/COM
DOWN (COM=GND)
IDLE (COM=GND)
n.c. = not connected
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
9
10
CN3 - Inputs/Outputs CN5 – Inputs/Outputs
1Reserved ( do NOT use or connect!)
Tx (from regolator to PC)
Rx (from PC to regolator)
Reserved ( do NOT use or connect!)
GND
Reserved ( do NOT use or connect!)
Reserved ( do NOT use or connect!)
Reserved ( do NOT use or connect!)
Reserved ( do NOT use or connect!)
2
3
4
5
6
7
8
9
_
_
+
+
NB: Respect polaries only for actuators or
PickUp where is indicated posive (+) and
negav (-).