Bend-Pak EXCEL Series User manual

Forward this manual to all operators.
Failure to operate this equipment as
directed may cause injury.
INSTALLATION AND OPERATION MANUAL
SHIPPING DAMAGE CLAIMS
When this equipment is shipped, title passes to the purchas-
er upon receipt from the carrier. Consequently, claims for the
material damaged in shipment must be made by the pur-
chaser against the transportation company at the time ship-
ment is received.
BE SAFE
Your new lift was designed and built with safety in
mind. However, your overall safety can be increased
by proper training and thoughtful operation on the part
of the operator. DO NOT operate or repair this equip
-
ment without reading this manual and the important
safety instructions shown inside.
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Tel: [phone]
Fax: [phone]
Keep this operation manual near the
machine at all times. Make sure that
ALL USERS
read this manual .
SURFACE
MOUNTED
TWO-POST
LIFTS
EXCEL
SERIES

TWO-POST
SURFACE MOUNTED
AUTO AND LIGHT DUTY TRUCK LIFT
This instruction manual has been prepared especially for you.
Your new lift is the product of over 25 years of continuous research, testing and development
and is the most technically advanced lift on the market today.
READ THIS ENTIRE MANUAL BEFORE OPERATION BEGINS.
RECORD HERE THE FOLLOWING INFORMATION
WHICH IS LOCATED ON THE SERIAL NUMBER DATA PLATE
Serial No. __________
Model No. __________
Manufacturing date __________
WARRANTY
Your new lift is warranted for five years on equipment structure; one year on all operating
components to the original purchaser, to be free of defects in material and workmanship. The
manufacturer shall repair or replace at their option for this period those parts returned to the
factory freight prepaid which prove upon inspection to be defective.
The manufacturer will pay labor costs for the first 12 months only on parts returned as
previously described.
This warranty does not extend to defects caused by ordinary wear, abuse, misuse, shipping
damage, or lack of required maintenance.
This warranty is exclusive and in lieu of all other warranties expressed or implied. In no event
shall the manufacturer be liable for special, consequential or incidental damages for the
breach or delay in performance of the warranty. The manufacturer reserves the right to make
design changes or add improvements to its product line without incurring any obligation to
make such changes on product sold previously.
Warranty adjustments within the above stated policies are based on the model and serial
number of the equipment. This data must be furnished with all warranty claims.
WARRANTY IS NOT VALID UNLESS
WARRANTY CARD IS RETURNED

PARTS INVENTORY
QTY. PART(S) DESCRIPTION WHERE USED CHECK
PARTS BOX
4 Lift Pads Lift Pads For Arms
4 3” Lift Pad Adapters Lift Pad Extensions
4 6” Lift Pad Adapters Lift Pad Extensions
4Arm Pins Arm Pins
2 Cables Equalizer Cables
10 3/4" x 4-3/4" Anchor Bolts Concrete Anchors
1 Lot Shims To Shim / Level Lift
1Short Hose From Power Unit To Cylinder
1Long Hose Crossover Hose
1 Micro switch With Cord / Clearfloor Only Overhead Micro Switch
4 3/8” x 1” Hex Bolts To Secure Top Beam
4 3/8” Hex Nuts To Secure Top Beam
4 3/8” Lock washers To Secure Top Beam
41/2”-13 Hex Nuts Equalizer Cable Adjusting Nuts
45/16” x 1” Hex Bolts For Mounting Power Unit
45/16” Hex Nuts For Mounting Power Unit
190 Degree Fitting For Power Unit Hydraulic Fitting For Power Unit
190 Degree Fitting For Cylinder Hydraulic Fitting For Offside Cylinder
13-Port Hydraulic Fitting Assembly Hydraulic Fitting For Powerside Cylinder
1Can Spray Paint Touch Up Paint
1Instruction Manual Instruction Manual
1ALI Safety Instructions Safety Instructions
SHIPMENT PARTS
1Power Unit Electric / Hydraulic Power Source
1Powerside Column / With Mtg. Plate Powerside Column
1Offside Column / No Mtg. Plate Offside Column
1 Top Trough / Clearfloor Models Only Overhead Beam
1 Coverplate / Floorplate Models Only Floor Pan
4Lift Arms Lift Arms
BE SURE TO TAKE A COMPLETE INVENTORY
OF PARTS BEFORE STARTING INSTALLATION

1. Carefully remove the crating and packing
materials. CAUTION! Be careful when cutting
steel banding material as items may become
loose and fall causing personal harm or injury.
2. Inspect the lift for any signs of concealed
shipment damage or shortages. Remember to
report any shipping damage to the carrier and
make a notation on the delivery receipt.
3. Check the voltage, phase and proper
amperage requirements for the motor shown on
the motor plate. Wiring should be performed by
a certified electrician only.
1. Read and understand all safety warning
procedures before operating lift.
2. Keep hands and feet clear. Remove hands
and feet from any moving parts. Keep feet clear
of lift when lowering. Avoid pinch points.
3. Keep work area clean. Cluttered work areas
invite injuries.
4. Consider work area environment. Do not
expose equipment to rain . Do not use in damp
or wet locations. Keep area well lighted.
5. Only trained operators should operate this lift.
All non-trained personnel should be kept away
from work area. Never let non-trained personnel
come in contact with, or operate lift.
6. Use lift correctly. Use lift in the proper
manner. Never use lifting adapters other than
what is approved by the manufacturer.
7. Do not override self-closing lift controls.
8. Remain clear of lift when raising or lowering
vehicle.
9. Clear area if vehicle is on danger of falling.
10. Always insure that the safeties are engaged
before any attempt is made to work on or near
vehicle.
11. Dress properly. Non-skid steel -toe footwear
is recommended when operating lift.
12. Guard against electric shock. This lift must be
grounded while in use to protect the operator
from electric shock. Never connect the green
power cord wire to a live terminal. This is for
ground only.
13. Danger! The power unit used on this lift con
-
tains high voltage. Disconnect power at the
receptacle before performing any electrical
repairs. Secure plug so that it cannot be
accidentally plugged in during service.
14. Warning! Risk of explosion. This equipment
has internal arcing or sparking parts which
should not be exposed to flammable vapors. This
machine should not be located in a recessed
area or below floor level.
15. Maintain with care. Keep lift clean for better
and safe performance. Follow manual for proper
lubrication and maintenance instructions. Keep
control handles and/or buttons dry, clean and
free from grease and oil.
16. Stay alert. Watch what you are doing. Use
common sense. Be aware.
17.
Check for damaged parts. Check for
alignment of moving parts, breakage of parts or
any condition that may affect its operation. Do not
use lift if any component is broken or damaged.
18. Never remove safety related components
from the lift. Do not use lift if safety related
components are damaged or missing.
IMPORTANT SAFETY INSTRUCTIONS
Read these safety instructions entirely!
INTRODUCTION
THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOL-
LOWED COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOUR-
SELF AND OTHERS AND CAN CAUSE PERSONAL INJURY OR DEATH.
READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO
OPERATE THIS MACHINE.

STEP ONE
( Selecting Site )
Before installing your new lift, check the
following.
1. LIFT LOCATION: Always use architects plans
when available. Check layout dimension against
floorplan requirements making sure that ade-
quate space is available.
2. OVERHEAD OBSTRUCTIONS: The area
where the lift will be located should be free of
overhead obstructions such as heaters, building
supports, electrical lines etc.
3. DEFECTIVE CONCRETE: Visually inspect
the site where the lift is to be installed and check
for cracked or defective concrete.
STEP TWO
( Floor Requirements )
Specifications of concrete must be adhered to.
Failure to do so could cause lift failure resulting
in personal injury or death.
A level floor is suggested for proper installation.
Small differences in floor slopes may be
compensated for by proper shimming.
If a floor is of questionable slope, consider a
survey of the site and/or the possibility of
pouring a new level concrete slab.
"DO NOT install this lift on any asphalt
surface or any surface other than concrete.
"DO NOT install this lift on expansion seams
or on cracked or defective concrete.
"DO NOT install this lift on a second /
elevated floor without first consulting building
architect.
"DO NOT install this lift outdoors unless
special consideration has been made to
protect the power unit from inclimate weather
conditions.
CONCRETE SPECIFICATIONS
LIFT CONCRETE
MODEL REQUIREMENT
9,000 Lb. Models 4” Min. Thickness / 3000 PSI
12,000 Lb. Model 6” Min. Thickness / 3000 PSI
TOOLS REQUIRED
"Rotary Hammer Drill Or Similar
"3/4" Masonry Bit
"Hammer
"4 Foot Level
"Open-End Wrench Set: 7/16" - 1-1/8"
"Socket And Ratchet Set: 7/16" - 1-1/8"
"Hex-Key / Allen Wrench Set
"Medium Crescent Wrench
"Medium Pipe Wrench
"Crow Bar For Shim Installation
"Chalk Line
"Medium Flat Screwdriver
"Tape Measure: 25 Foot Minimum
"Needle Nose Pliers
IMPORTANT NOTICE
These instructions must be followed to insure proper installation and operation of your lift. Failure
to comply with these instructions can result in serious bodily harm and void product warranty.
Manufacturer will assume no liability for loss or damage of any kind, expressed or implied resulting
from improper installation or use of this product.
PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION.
NOTE
All models MUST be installed on 3000 PSI
concrete only conformIng to the minimum
requirements shown above. New concrete must be
adequately cured by at least 28 days minimum.

LAYOUT DIMENSIONS
MODEL A B
XL-9 132” / 3353mm 17” / 432mm
XL-9X 145” / 3683mm 17” / 432mm
XL-9C 132” / 3353mm 17” / 432mm
XL-9CX 145” / 3683mm 17” / 432mm
XL-9AC 132” / 3353mm 17” / 432mm
XL-9ACX 145” / 3683mm 17” / 432mm
PR-12F 155” / 3937mm 28” / 711mm
STEP THREE
( Site Layout )
1. Determine which side will be the approach side.
2. Now determine which side you prefer the power
unit to be located on. The POWERSIDE column
has the power-unit mounting bracket attached to
the side. ( See diagram above for power unit
location. )
3. Once a location is determined, use a carpenters
chalk line to layout a grid for the post locations.
Keep all dimensions and squareness within 1/8”
or malfunctioning of the lift will occur.
4. After the post locations are properly marked,
use a chalk or crayon to make an outline of the
posts on the floor at each location using the post
baseplates as a template.
5. Double check all dimensions and make sure
that the layout is perfectly square.
6. Before continuing with the installation it is
helpful to stand the posts up at their respective
locations and get a visual of the shop, aisles and
other clearances. Also, this is a good time to drive
a vehicle into position and check for adequate
clearance.
FLOORPLAN
LAYOUT

STEP FOUR
( Installing The POWERSIDE Column )
1. Before proceeding, double check
measurements and make certain that the bases
of each column are square and aligned with the
chalk line.
2. Using the baseplate on the POWERSIDE column
as a guide, drill each anchor hole in the concrete
approximately(4-1/2”deep/9Kmodels&6-1/2”deep
/ 12K models ) using a rotary hammer drill and 3/4”
concrete dril. To assure full holding power, do not
ream the hole or allow drill to wobble. ( See Fig. 1 )
5. After drilling, remove dust thoroughly from
each hole using compressed air and/or wire
brush. Make certain that the column remains
aligned with the chalk line during this process.
6. Assemble the washers and nuts on the
anchors then tap into each hole with a hammer
until the washer rests against the baseplate. Be
sure that if shimming is required that enough
threads are left exposed. ( See Fig. 2 )
7. If shimming is required, insert the shims as
necessary under the baseplate so that when the
anchor bolts are tightened, the columns will be
plumb. ( See Fig. 3 )
8.
With the shims and anchor bolts in place,
tighten by securing the nut to the base then
turning 2 -3 full turns clockwise. DO NOT use an
impact wrench for this procedure. ( See Fig. 4 )
STEP FIVE
( Mounting The OFFSIDE column. )
1. Position the OFFSIDE column at the
designated chalk locations and secure to the floor
following the same procedures as outlined in
STEP FIVE.
NOTE:
To ease installation of the top beam on
CLEARFLOOR models, it helps to keep the
anchor bolts loose on one of the columns until
the top beam is mounted.
Fig. 3
Fig. 1
Fig. 2
Fig. 4

STEP SIX
( Mounting the OVERHEAD BEAM. )
Clearfloor Models Only
1. Using a lifting devise, raise the OVERHEAD
beam in position on top of the columns. Bolt to
the columns using the 3/8” x 1” Hex Bolts, Nuts
and Washers. ( See Fig. 5 )
STEP SEVEN
( Mounting the TOP PULLEY ASSEMBLY. )
Floorplate Models Only
1. Using a lifting devise, raise the OVERHEAD
beam in position on top of the columns. Bolt to
the columns using the 3/8” x 1” Hex Bolts, Nuts
and Washers. ( See Fig. 6 )
STEP EIGHT
( Mounting The POWER UNIT )
1. Attach the power unit to the POWERSIDE
COLUMN using four 5/16" hex bolts and nylock
nuts supplied.
Fill the reservoir with 10 WT.
HYDRAULIC OIL OR DEXRON TYPE III ATF.
Make sure the funnel used to fill the power unit is
clean. ( See Fig. 7 )
STEP NINE
( Routing The EQUALIZER CABLES )
1. Raise and lock each carriage approximately
28” above the ground. ( See Fig. 8 )
2. Make sure that the safety locks on each
column are fully engaged before attempting to
route equalizer cables. Carriages must be equal
height from the floor before proceeding.
Fig. 5
Fig. 6
Fig 8
Fig 7

3. With the carriages in equal position from the
floor, route the equalizer cables as shown
below. ( See Fig. 9 & 10 )
4. After the equalizer cables have been routed.
adjust each cable so that they are equal
tension.
STEP TEN
( Installing The Hydraulic Lines. )
1. Install the hydraulic lines as shown below pay
-
ing careful attention to keep the hoses clean and
free of debris. ( See Fig. 11 & 12 )
When routing the hydraulic hose through the
columns, make sure to route through the
retaining rings welded inside each column.
Make sure that the hose is clear of any moving
parts. It may be necessary to tie hose clear by
using nylon tie straps or wire. Failure to keep
hydraulic lines clear may result in hydraulic line
failure which may result in damage or personal
harm.
IMPORTANT NOTE:
The equalizer cables should be checked
weekly for equal tension. Failure to do this will
cause uneven lifting. The cables should
always be adjusted so that they are equal
tension when resting on the safety locks.
IMPORTANT NOTE:
When installing hydraulic fittings and hoses it
is not necessary to use Teflon tape or other
sealant. Teflon tape and other sealing
compounds can contaminate the system and
cause malfunctioning of lift.
Fig. 9
Fig. 10
Fig. 11

STEP ELEVEN
( Installing Overhead Micro Switch. )
1. Install the overhead Micro Switch as shown
below. Be sure to keep wire clear of moving
parts. WIRING MUST BE PERFORMED BY A
CERTIFIED ELECTRICIAN. ( See Fig. 13 )
STEP TWELVE
( Power Unit Installation. )
1. The standard power unit for your lift is 220 volt,
60HZ, single phase. All wiring must be
performed by a certified electrician only. SEE
WIRING INSTRUCTIONS AFFIXED TO MOTOR
FOR PROPER WIRING INSTRUCTIONS
IMPORTANT INSTALLATION NOTES
"
DO NOT run power unit with no oil. Damage
to pump can occur.
"
The power unit must be kept dry. Damage to
power unit caused by water or other liquids
such as detergents, acid etc., is not covered
under warranty.
"
Improper electrical hook-up can damage motor
and will not be covered under warranty
"
Motor can not run on 50HZ without a physical
change in motor.
"
Use a separate breaker for each power unit.
"
Protect each circuit with time delay fuse or
circuit breaker.
"
For 208-230 volt, single phase, use a 25 amp fuse.
"For 208-230 volt, three phase, use a 20 amp fuse.
"For 380-440 volt, three phase, use a 15 amp fuse.
RISK OF EXPLOSION!! This equipment has
internal arcing or sparking parts which should
not be exposed to flammable vapors. Motor
should not be located in a recessed area or
below floor level.
Fig 12
Fig. 13

STEP THIRTEEN
( Installation Of Swing Arms. )
1. Install swing arms as described below. Grease the carriage tube and all pivot pins prior to installation.

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Bend-Pak
1645 Lemonwood Dr.
Santa Paula, CA. 93060
Tel: [phone]
Fax: -1805-933-9160
www.bendpak.com