Bend-Pak HDS-40 User manual

BendPak, Inc. Corporate Oce
1645 Lemonwood Drive
Santa Paula, CA 93060 USA
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
[email protected]om
Customer Service Desk / Warranty
Customer Service Representatives
Oce Tel: [phone]
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
customerservic[email protected]
Parts Orders
Customer Service Representatives
Oce Tel: [phone]
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
[email protected]om
Domestic Sales & Service
USA Sales Representatives
Oce Tel: [phone]
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
[email protected]om
International Sales & Service
Oce Tel: [phone]
Exports Dept: 1-805-933-9970 EXT. 192
Ext. Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
bpkex[email protected]om
Service Manual
SERVICE PARTS & DIAGRAMS
This guide is a troubleshooting reference used for maintaining and
servicing your Bend Pak product. It provides comprehensive information
on identifying serviceable parts and components and assists in
troubleshooting problems and performing assembly /disassembly
procedures.
BENDPAK
HDS-40
PRODUCT SKU
5175176
DRAWING Nº
5260607
CATEGORY
Four Post Li
REV
Version J
DATE
08.29.2022

DIMENSIONS ARE IN MM
☺
1
2
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5245091 HDS-40 LIFT SUPERSTRUCTURE 1 G
2 5250079 HDS-40 PARTS BOX 1 E
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
G
REPLACED LABELS WITH COLORS &
GRAPHICS NOTE
09/27/2021 TM 01344
H UPDATED BOM REVISION 05/27/2022 TM 01414
J UPDATED BOM REVISION 08/09/2022 TM 01436
SHEET 1 OF 3
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
J
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5260607
HDS-40 PRODUCTION
LIFT VER D (CE CERT)
12/17/2019
DO NOT SCALE DRAWING
1:48
SCALE:
THIRD ANGLE PROJECTION
OR 08/16/2022
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2.
SEE COLORS & GRAPHICS FOR LABEL PLACEMENT 3.

31.028in
788.1mm
8.150in
207.0mm
4.026in
102.3mm
4.083in MAX
103.7mm MAX
91.260in
2318.0mm
69.528in
1766.0mm
61.378in
1559.0mm
A
B
153.504in
3899.0mm
257.008in
6528.0mm
244.488in
6210.0mm
17.984in
456.8mm
28.031in
712.0mm
40.866in MAX
1038.0mm MAX
133.504in
3391.0mm
313.737in
7968.9mm
57.657in
1464.5mm
DRIVE THRU
FRONT VIEW
5.000in
127.0mm
DETAIL A
SCALE 1 : 10
4.134in
105.0mm
DETAIL B
SCALE 1 : 10
SHEET 2 OF 3
REV
DWG. NO.
A
SIZE
TITLE:
J
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
5260607
HDS-40 PRODUCTION
LIFT VER D (CE CERT)
1:45
SCALE:

69.528in
1766.0mm
RAISED
67.106in
1704.5mm
TOP LOCK
19.862in
504.5mm
LOWEST LOCK
9.528in
242.0mm
LOWERED
SHEET 3 OF 3
REV
DWG. NO.
A
SIZE
TITLE:
J
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
5260607
HDS-40 PRODUCTION
LIFT VER D (CE CERT)
1:40
SCALE:
ALL DIMENSIONS SHOWN ARE WITH LOCK LADDER ADJUSTED ALL THE WAY UP 1.

DIMENSIONS ARE IN MM
☺
A
B
8
2
6
5
3
4
1
7
DETAIL A
SCALE 1 : 5
10
9
11
DETAIL B
SCALE 1 : 20
15
14
12
13
ITEM
NO
PART
NUMBER
DESCRIPTION QTY REV
1 5601143 HDS-18/27/40 POWER POST WELDMENT 1 B
2 5601141 HDS-18/27/40 POST WELDMENT 3 B
3 5216169 HDS-40 CROSSTUBE ASSEMBLY, LARGE WINDOW 1 A
4 5216170 HDS-40 CROSSTUBE ASSEMBLY, SMALL WINDOW 1 A
5 5215240 HDS-40 POWER SIDE RAMP ASSEMBLY 1 Z
6 5601447 HDS-40 OFF SIDE RAMP WELDMENT 1 A
7 5215162 HDS-40 EXTENDED DRIVE UP RAMP ASSEMBLY 2 H
8 5601246 HDS-40 SAFETY LADDER WELDMENT 4 A
9 5535104 NUT M30 x 3.5 NL 4 -
10 5535212 NUT M30 x 3.5 4 -
11 5545415 WASHER M30 x 56 FLAT 4 -
12 5746369 HDS-40 SPACER, SAFETY LADDER, 30mm LG 4 B
13 5535013 NUT M10 x 1.5 NL 4 -
14 5545341 WASHER M10 x Ø20 FLAT 8 -
15 5530046 HHB M10 x 1.5 x 65mm 4 -
WHERE USED
HDS-40
NEXT ASSEMBLY
5260607
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
E UPDATED BOM REVISION 08/26/2021 CA 01322
F
REPLACED 5215892 WITH 5216169, 5215893
WITH 5216170
05/23/2022 TM 01414
G UPDATED BOM REVISION 08/09/2022 TM 01436
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
G
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
TM
5245091
HDS-40 LIFT
SUPERSTRUCTURE
12/17/2019
DO NOT SCALE DRAWING
1:60
SCALE:
THIRD ANGLE PROJECTION
OR 08/16/2022
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2.
FASTEN NUTS AND WASHERS TO SAFETY LADDERS IN 3.
ORDER SHOWN FOR SHIPMENT
NOTE: UNLESS OTHERWISE SPECIFIED.

DIMENSIONS ARE IN MM
☺
3
2
4
6
75
9
8
10
1
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5600073 HDS-40 POWER SIDE RAMP WELDMENT 1 L
2 5215148 HDS-40 RAMP SHEAVE ROLLER ASSEMBLY 6 E
3 5620241 HDS-40 SHEAVE PIN WELDMENT 2 C
4 5716013 HDS-40 SERIES SHEAVE SPACER 6 B
5 5746089 HDS-18/27/40 SERIES SHEAVE SHAFT PIN 2 D
6 5755114 HDS-40 SERIES SPACER, RAMP SHEAVE 2 B
7 5505335 HAIR PIN #203, Ø0.093” X 1 5/8” 4 -
8 5215152 HDS-40 CYLINDER FLANGE ARM ASSEMBLY 1 G
9 5502162 PULL CYLINDER ASSEMBLY Ø5.5 x 60 1 M
10 5736147 HDS-40 CABLE RETAINER PLATE 1 C
WHERE USED
HDS-40
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
X
UPDATED BOM REVISION AND NEXT
ASSEMBLY
12/09/2019 TM 01120
Y UPDATED BOM REVISION 11/04/2020 CA 01227
Z
REPLACED (1) 5620179 WITH 5620241,
UPDATED BOM REVISIONS
08/26/2021 CA 01322
NEXT ASSEMBLY
5245091
SHEET 1 OF 2
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
Z
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
GJZ
5215240
HDS-40 POWER SIDE
RAMP ASSEMBLY
10/17/2008
DO NOT SCALE DRAWING
1:35
SCALE:
THIRD ANGLE PROJECTION
OR 09/15/2021
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
VERIFY CYLINDER PORTS ARE CAPPED OFF WITH 3/8" NPT STEEL PLUG 2.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 3.
ASSEMBLE ITEMS AS SHOWN 4.

30.591in
777.0mm
265.236in
6737.0mm
PORTS MUST BE
ON THIS SIDE
10.394in
264.0mm
SHEET 2 OF 2
REV
DWG. NO.
A
SIZE
TITLE:
Z
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
5215240
HDS-40 POWER SIDE
RAMP ASSEMBLY
1:25
SCALE:

DIMENSIONS ARE IN MM
☺
1
21
23
22
DETAIL A
SCALE 1 : 8
6
13
3
12
75
8
16
18
17
9
19
4
14
10
11 2
20
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
ITEM
NO
PART
NUMBER
DESCRIPTION QTY REV
1 5601833 HDS-40 CROSSTUBE WELDMENT, LARGE WINDOW 1 B
2 5215139 HDS-40 CROSSTUBE SHEAVE ASSEMBLY 2 C
3 5215143 HDS-40 SAFETY ROLLER ASSEMBLY 2 D
4 5505124 HDS-18/27/40 CROSSTUBE SHEAVE SHAFT WELDMENT 2 G
5 5505125 HDS-18/27/40 SAFETY PIN 2 E
6 5716043 HDS-40 POLYETHYLENE SLIDE BLOCK 8 B
7 5210359 HDS-18/27/40 SAFETY WELDMENT #1 2 D
8 5210358 HDS-18/27/40 SAFETY WELDMENT #2 2 E
9 5502335 AIR CYLINDER, Ø.75 x 4.0" STROKE 2 -
10 5505030 PUSH-ON CLIP Ø10mm SS 3 -
11 5505031 ROTOR CLIP Ø12mm SS 6 -
12 5505033 PUSH-ON CLIP Ø16mm SS 4 -
13 5540002 E RING Ø1.375" OD TRUARC X5133-137 8 -
14 5540060 SPRING Ø29 x 178mm, SLACK SAFETY 3 A
15 5540055 SPRING Ø19 x 241mm, AIR CYLINDER 1 A
16 5540112 SNAP RING; TRUARC 5103-175 2 -
17 5535101 3/8-16 HEX NUT JAM 2 -
18 5550376 HDS-18/27/40 ADAPTER, 1" AIR CYLINDER 2 D
19 5550087 FTG ELB -04 COMP x -02 NPT 2 -
20 5545108 WASHER M45 x 80 FLAT 2 -
21 5530317 HHB M6 x 1 x 136 2 -
22 5535357 NUT M6 x 1.0 NL 2 -
23 5755158 HD-18/27/40 CROSSTUBE SPACER Ø16 x Ø10 x 102 2 B
NEXT ASSEMBLY
5245091
5245092
WHERE USED
HDS-40 SERIES
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5215892 05/03/2022 TM 01414
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
A
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5216169
HDS-40 CROSSTUBE
ASSEMBLY, LARGE WINDOW
05/03/2022
DO NOT SCALE DRAWING
1:20
SCALE:
THIRD ANGLE PROJECTION
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2.
ASSEMBLE ITEMS AS SHOWN 3.

DIMENSIONS ARE IN MM
☺
1
6
22
20
21
DETAIL A
SCALE 1 : 8
13
3
5
7
8
15
17
16
9
4
14
10
2
18
11
19
12
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
NEXT ASSEMBLY
5245091
5245092
ITEM
NO
PART
NUMBER
DESCRIPTION QTY REV
1 5601834 HDS-40 CROSSTUBE WELDMENT, SMALL WINDOW 1 A
2 5215139 HDS-40 CROSSTUBE SHEAVE ASSEMBLY 2 C
3 5215143 HDS-40 SAFETY ROLLER ASSEMBLY 2 D
4 5505124 HDS-18/27/40 CROSSTUBE SHEAVE SHAFT WELDMENT 2 G
5 5505125 HDS-18/27/40 SAFETY PIN 2 E
6 5716043 HDS-40 POLYETHYLENE SLIDE BLOCK 8 B
7 5210359 HDS-18/27/40 SAFETY WELDMENT #1 2 D
8 5210358 HDS-18/27/40 SAFETY WELDMENT #2 2 E
9 5502335 AIR CYLINDER, Ø.75 x 4.0" STROKE 2 -
10 5505030 PUSH-ON CLIP Ø10mm SS 2 -
11 5505031 ROTOR CLIP Ø12mm SS 4 -
12 5505033 PUSH-ON CLIP Ø16mm SS 4 -
13 5540002 E RING Ø1.375" OD TRUARC X5133-137 8 -
14 5540060 SPRING Ø29 x 178mm, SLACK SAFETY 2 A
15 5540112 SNAP RING; TRUARC 5103-175 2 -
16 5535101 3/8-16 HEX NUT JAM 2 -
17 5550376 HDS-18/27/40 ADAPTER, 1" AIR CYLINDER 2 -
18 5550087 FTG ELB -04 COMP x -02 NPT 2 -
19 5545108 WASHER M45 x 80 FLAT 2 -
20 5530317 HHB M6 x 1 x 136 2 -
21 5535357 NUT M6 x 1.0 NL 2 -
22 5755158 HD-18/27/40 CROSSTUBE SPACER Ø16 x Ø10 x 102 2 B
WHERE USED
HDS-40 SERIES
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5215893 05/03/2022 TM 01414
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
A
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5216170
HDS-40 CROSSTUBE
ASSEMBLY, SMALL WINDOW
05/03/2022
DO NOT SCALE DRAWING
1:25
SCALE:
THIRD ANGLE PROJECTION
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2.
ASSEMBLE ITEMS AS SHOWN 3.

DIMENSIONS ARE IN MM
☺
11
12
14
15
3
2
8
10
9
13
19
7
4
5
17
20
18
6
1
16
21
NEXT ASSEMBLY
5260607
ITEM
NO
PART
NUMBER
DESCRIPTION QTY. REV
1 5174600 HDS-18E/27/40 PARTS BAG 1 H
2 5215096 PUSH BUTTON AIR ASSEMBLY 1 G
3 5620194 HDS-18E/27/40 TIRE STOP WELDMENT 2 C
4 5595558 HDS-40 CABLE ASSEMBLY Ø19 x 4102mm ST 1 B
5 5595559 HDS-40 CABLE ASSEMBLY Ø19 x 5836mm ST 1 B
6 5595564 HDS-40 CABLE ASSEMBLY Ø19 x 10452mm ST 1 B
7 5595565 HDS-40 CABLE ASSEMBLY Ø19 x 12167mm ST 1 B
8 5715003 POWER UNIT VIBRATION DAMPENER 1 B
9 5700033 HD-SERIES FLEX TUBE ANGLE 1 E
10 5700029 HD-SERIES FLEX TUBE BRACKET PLATE 1 F
11 5600410 HDS-40 TOP PLATE WELDMENT 4 C
12 5505129 HDS-40 SERIES HINGE PIN 2 B
13 5216139 FLEX TUBE KIT, UP TO 2000mm 1 A
14 5570149 HDS-40 HYDRAULIC HOSE ASSY Ø10 x 5385mm 1 C
15 5570795 1/4" POLY-FLO TUBING 24000mm* -
16 5530456 AB 3/4" x 4 - 3/4" 16 -
17 5900160 HDS TRUCK SERIES INSTALLATION MANUAL 1 -
18 5716633 HDS-18/27/40 SERIES CROSSTUBE COVER, PLASTIC 4 C
19 5700246 WHEEL CHOCK 2 B
20 5210242 4 POST HEAVY DUTY CE PARTS BAG 1 A
21 5930195 ANTI-SLIP TAPE, 6” x 24ft 1 --
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
C
ADDED 5210242, REMOVED 5535055 AND
5545032, UPDATED BOM REVISIONS
07/21/2020 TM 01174
D UPDATED BOM REVISION 08/25/2021 CA 01322
E
ADDED 5930195, REPLACED 5570050 WITH
5216139
05/04/2022 TM
01414
PRE A
WHERE USED
HDS-40
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
E
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TS
5250079
HDS-40 PARTS BOX
10/02/2018
DO NOT SCALE DRAWING
1:25
SCALE:
THIRD ANGLE PROJECTION
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2.
HOSES AND CABLES IN REPRESENTATIONAL FORM 3.
(*) LENGTH FOR REFERENCE ONLY 4.

DIMENSIONS ARE IN MM
☺
22
23
DETAIL A
SCALE 1 : 5
2
DETAIL B
SCALE 1 : 5
20 18
19
DETAIL C
SCALE 1 : 5
6
10
3
7
DETAIL D
SCALE 1 : 10
4
21
11
12
9
8
5
16
DETAIL E
SCALE 1 : 5
17 1
DETAIL F
SCALE 1 : 2
14 15
13
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
F
UPDATED TITLE TO REFLECT WHERE USED,
UPDATED NEXT ASSEMBLY
05/15/2018 TS 00945
G
ADDED (4) 5530200,(4) 5545342,(4) 5545350,
(4) 5535106, 5550026 AND 5580012
12/13/2019 TM 01120
H REMOVED 5550026 08/25/2021 CA 01322
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5550550 FTG ELB -06 JIC -06 NPT 1 --
2 5505032 ROTOR CLIP 18mm SS 4 --
3 5535001 NUT M8 x 1.25 NL 4 --
4 5530743 HHB M20 x 2.5 x 80 4 --
5 5530200 HHB M18 x 2.5 x 150mm 8 --
6 5530010 HHB M8 x 1.25 x 25 4 --
7 5550183 FTG ELB -06 JIC -06L ORB 1 --
8 5545342 WASHER M18 FLAT 8 --
9 5545350 WASHER M18 x 28 SL 8 --
10 5545340 WASHER M8 x24 FLAT 4 --
11 5535017 NUT M20 x 2.5 NL 4 --
12 5535106 HEX NUT M18 x 2.5 8 --
13 5535010 NUT M4 X 0.7 NL 2 --
14 5530008 SHCS M4 x 0.7 x 12 BOC 2 --
15 5545009 WASHER, Ø4.3 x Ø9mm x 0.8mm 2 --
16 5550395 FTG TEE -04 COMP x -04 COMP x -04 COMP 3 --
17 5550089 FTG ELB -04 COMP x -06 NPT 2 --
18 5545341 WASHER M10 x Ø20 FLAT 8 --
19 5530738 HHB M10 x 1.5 x 25 8 --
20 5535013 NUT M10 x 1.5 NL 8 --
21 5545343 WASHER, M20 FLAT 4 --
22 5545535 C WASHER SHIM FOR LIFTS 20 --
23 5580012 LIQUID PTFE THREAD SEALANT 50ml 1 --
NEXT ASSEMBLY
5250079
5250082
5250172
5250175
5250364
WHERE USED
HDS-18E
HDS-27 SERIES
HDS-40 SERIES
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
H
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
AC
5174600
HDS-18E/27/40
PARTS BAG
05/06/2009
DO NOT SCALE DRAWING
1:50
SCALE:
THIRD ANGLE PROJECTION
OR 09/15/2021
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.

DIMENSIONS ARE IN MM
☺
1
3
2
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A
PRODUCTION RELEASE, DERIVED FROM
5570050, 5570052, 5570239
05/05/2022 TM
01414
PRE A
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5570053 PE FLEX TUBE Ø34.5xØ29 2100mm* -
2 5555555 WQG1-M36/AD34.5 CONNECTOR 2 -
3 5535050 PLASTIC NUT M36 x 2 2 -
WHERE USED
D4-12 SERIES
HD-14T
HD-7500 SERIES
HD-7W
HD-7P
HD-9 SERIES
HD-973 SERIES
HDS-14 SERIES
HDSO-14 SERIES
HDS-18/27/40 SERIES
NEXT ASSEMBLY
5250058 5250175 5250289
5250059 5250184 5250290
5250079 5250185 5250294
5250081 5250187 5250295
5250082 5250188 5250336
5250143 5250189 5250337
5250144 5250191 5250338
5250164 5250193 5250349
5250167 5250194 5250364
5250168 5250195
5250169 5250278
5250172 5250286
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
A
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5216139
FLEX TUBE KIT,
UP TO 2000mm
05/05/2022
DO NOT SCALE DRAWING
1:3
SCALE:
THIRD ANGLE PROJECTION
OR 05/10/2022
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
SHOWN IN REPRESENTATIONAL FORM ONLY 2.
(*)LENGTH FOR REFERENCE ONLY

DIMENSIONS ARE IN MM
☺
3
1
6
2
5
4
7
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
E REPLACED 5550481 WITH 5550087 10/29/2013 TM 00593
F
REPLACED 5590240 WITH 5590175, UPDATED
NEXT ASSEMBLIES
05/05/2015 MR 00683
G
SWITCHED POSITIONS OF 5550087 AND
5550486, UPDATED NEXT ASSEMBLY
06/16/2016 TS 00765
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5700031 ZERO ANGLE MOUNTING BRACKET 1 C
2 5590175 PUSH BUTTON AIR VALVE 1 -
3 5530043 SHCS M3 x 0.5 x 30 2 -
4 5545024 WASHER, M3 x 9mm FLAT 2 -
5 5535020 NUT M3 x 0.5, NL CL8 2 -
6 5550087 FTG ELB -04 COMP x -02 NPT 1 -
7 5550486 FTG NPL -02 NPT x -04 F NPT 1 -
NEXT ASSEMBLY
D4-12 SERIES
HD SERIES
HDS SERIES
HDSO SERIES
PL-12000DP
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
G
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
AC
5215096
PUSH BUTTON AIR
ASSEMBLY
03/14/2008
DO NOT SCALE DRAWING
2:3
SCALE:
THIRD ANGLE PROJECTION
CA 09/02/2015
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
ASSEMBLE ITEMS AS SHOWN 2.

DIMENSIONS ARE IN MM
☺
3
2
1
4
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5620186 HDS-40 CYLINDER FLANGE ARM WELDMENT 1 F
2 5716153 HDS-18/27/40 SERIES ALIGNMENT BLOCK 2 E
3 5530701 BHPS M6 x 1 x 35mmL 4 -
4 5535357 NUT M6 x 1.0 NL 4 -
NEXT ASSEMBLY
5215149
5215240
WHERE USED
HDS-40 SERIES
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
E UPDATED BOM REVISION 01/02/2018 TM 00909
F
UPDATED TITLE TO REFLECT WHERE USED,
UPDATED BOM REVISIONS AND NEXT
ASSEMBLY
05/11/2018 TS 00945
G UPDATED BOM REVISION 12/09/2019 TM 01120
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
G
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
GJZ
5215152
HDS-40 CYLINDER
FLANGE ARM ASSEMBLY
10/14/2008
DO NOT SCALE DRAWING
1:4
SCALE:
THIRD ANGLE PROJECTION
CA 02/07/2020
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
ASSEMBLE ITEMS AS SHOWN 2.

DIMENSIONS ARE IN MM
☺
1
3
2
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
F
UPDATED TITLE TO REFLECT WHERE USED,
UPDATED BOM REVISIONS AND NEXT
ASSEMBLIES
05/11/2018 TS 00945
G UPDATED BOM REVISION AND NEXT ASSEMBLIES 10/02/2019 TS 01120
H
REPLACED 5575663, WITH 5716089, REPLACED
5530012, AND 5530035 WITH 5530464, UPDATED
BOM REVISION
08/09/2022 TM 01436
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5600266 HDS-40 EXTENDED DRIVE UP RAMP WELDMENT 1 H
2 5716089 HDS-40 APPROACH RAMP EDGE GUARD 1 A
3 5530464 BBSS M10 x 1.5 x 24mm 3 --
NEXT ASSEMBLY
5245091
5245092
WHERE USED
HDS-40 SERIES
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
H
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
AC
5215162
HDS-40 EXTENDED DRIVE
UP RAMP ASSEMBLY
05/06/2009
DO NOT SCALE DRAWING
1:10
SCALE:
THIRD ANGLE PROJECTION
OR 08/16/2022
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE COLORS & GRAPHICS FOR LABEL PLACEMENT 2.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 3.
ASSEMBLE ITEMS AS SHOWN 4.

5385
3 1 2
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A
A-001
PRODUCTION RELEASE, DERIVED FROM 5570901
UPDATED NEXT ASSEMBLIES
08/10/2009
05/21/2013
TM
TM
00249
00593
B
UPDATED TITLE TO REFLECT WHERE USED,
UPDATED NEXT ASSEMBY
09/24/2015 TM 00724
C
UPDATED TITLE TO REFLECT WHERE USED,
UPDATED NEXT ASSEMBLY
05/15/2018 TS 00945
ITEM NO PART NUMBER DESCRIPTION QTY. REV
1 5570116 Ø10 ID HYDRAULIC HOSE 5347*mm -
2 5550337 FTG ELB -06 CRIMP x -06 JIC 1 -
3 5550336 FTG NPL -06 CRIMP x -06 JIC 1 -
NEXT ASSEMBLY
5250079
5250177
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
C
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
AC
5570149
HDS-40 HYDRAULIC HOSE
ASSY Ø10 x 5385mm
08/27/2008
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
CA 10/30/2018
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±1.0
0.00 = ±0.25
0.000 = ±0.13
ANGULAR: MACH 2
°
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED.
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
(*)ITEM 1 QTY FOR REFERENCE ONLY 2.

38.0
82.5
4102
4020
39.40
2
1
35
4
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5595810 10/03/2018 TS 00945
B ADDED 5535055 AND 5545032 07/21/2020 TM 01174
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5595093 CABLE, LIFTING, Ø19mm, HDS-40 SERIES 3903mm* --
2 5746071 Ø19mm CABLE BUTTON 1 B
3 5746070 Ø19mm THREADED CABLE CONNECTOR 1 A
4 5535055 NUT M36 x 4 NL 1 -
5 5545032 WASHER M36 x 66 FLAT 1 -
NEXT ASSEMBLY
5250079
5250082
WHERE USED
HDS-40
HDS-40X
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
B
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
TS
5595558
HDS-40 CABLE ASSEMBLY
Ø19 x 4102mm ST
10/03/2018
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED .
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
LENGTH SHOWN IS AFTER SWAGING 2.
ITEM 1 QTY FOR REFERENCE ONLY 3.
THREAD 5535055 WITH 5545032 ONTO CABLES FOR SHIPMENT 4.

38.0
39.4
82.5
5836
5755
2
1
3
5
4
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5595811 10/03/2018 TS 00945
B ADDED 5535055 AND 5545032 07/21/2020 TM 01174
NEXT ASSEMBLY
5250079
5250082
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5595093 CABLE, LIFTING, Ø19mm, HDS-40 SERIES 5637mm* --
2 5746071 Ø19mm CABLE BUTTON 1 B
3 5746070 Ø19mm THREADED CABLE CONNECTOR 1 A
4 5535055 NUT M36 x 4 NL 1 --
5 5545032 WASHER M36 x 66 FLAT 1 --
WHERE USED
HDS-40
HDS-40X
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
B
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
TS
5595559
HDS-40 CABLE ASSEMBLY
Ø19 x 5836mm ST
10/03/2018
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED .
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
LENGTH SHOWN IS AFTER SWAGING 2.
ITEM 1 QTY FOR REFERENCE ONLY 3.
THREAD 5535055 WITH 5545032 ONTO CABLES FOR SHIPMENT 4.

38.0
39.4
82.5
10370
10452
2
135
4
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5595812 10/03/2018 TS 00945
B ADDED 5535055 AND 5545032 07/21/2020 TM 01174
ITEM NO PART NUMBER DESCRIPTION QTY. REV
1 5595093 CABLE, LIFTING, Ø19mm, HDS-40 SERIES 10253mm* -
2 5746071 Ø19mm CABLE BUTTON 1 B
3 5746070 Ø19mm THREADED CABLE CONNECTOR 1 A
4 5535055 NUT M36 x 4 NL 1 -
5 5545032 WASHER M36 x 66 FLAT 1 -
NEXT ASSEMBLY
5250079
WHERE USED
HDS-40
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
B
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
AC
5595564
HDS-40 CABLE ASSEMBLY
Ø19 x 10452mm ST
05/16/2008
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
OR 08/28/2020
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED .
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
LENGTH SHOWN IS AFTER SWAGING 2.
ITEM 1 QTY FOR REFERENCE ONLY 3.
THREAD 5535055 WITH 5545032 ONTO CABLES FOR SHIPMENT 4.

38.0
39.4
82.5
12167
12085
2
1
35
4
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5595813 10/03/2018 TS 00945
B ADDED 5535055 AND 5545032 07/21/2020 TM 01174
ITEM NO PART NUMBER DESCRIPTION QTY. REV
1 5595093 CABLE, LIFTING, Ø19mm, HDS-40 SERIES 11968mm* -
2 5746071 Ø19mm CABLE BUTTON 1 B
3 5746070 Ø19mm THREADED CABLE CONNECTOR 1 A
4 5535055 NUT M36 x 4 NL 1 -
5 5545032 WASHER M36 x 66 FLAT 1 -
NEXT ASSEMBLY
5250079
WHERE USED
HDS-40
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
B
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
TS
5595565
HDS-40 CABLE ASSEMBLY
Ø19 x 12167mm ST
10/03/2018
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED .
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
LENGTH SHOWN IS AFTER SWAGING 2.
ITEM 1 QTY FOR REFERENCE ONLY 3.
THREAD 5535055 WITH 5545032 ONTO CABLES FOR SHIPMENT 4.