BENSHAW SG Series User manual

Pub # 890046-10-00
Dec. 2015
SG Series Variable Frequency Drive
Service Manual

Pub # 890046-10-00
Dec. 2015
Index
Section 1 – Spare Parts List
Section 2 – Drive Component Layouts
Section 3 – PC Board Descriptions
Section 4 – Troubleshootin

Section 1
Section 1Section 1
Section 1
Spare Parts List
Spare Parts ListSpare Parts List
Spare Parts List
Pub. # 890046-10-00
Dec. 2015
Section 1, Page 1 of 8

7.5 10 15 20 25 30 40
CONTROL PCB assembly PC-100062-00 PCB ASS'Y,CONTROL,SV-IP5 (New) - for Benshaw 1 1 1 1 1 1 1
PC-100006-00 PCB ASS'Y,POWER,SV-IP5,055-2 1
PC-100007-00 PCB ASS'Y,POWER,SV-IP5,075-2 1
PC-100009-00 PCB ASS'Y,POWER,SV-IP5,110-2 1
SMPS (CTRL) PCB assembly PC-100003-00 PCB ASS'Y,SMPS,SV-IS5(UL),CONTROL(200V) 1 1 1 1
PC-100015-00 PCB ASS'Y,SMPS,SV-IP5,150~185-2 1 1
PC-100001-00 PCB ASS'Y,SMPS,SV-IS5,185-2 1 1
PC-100011-00 PCB ASS'Y,DM-CT,SV-IP5,150~185-2 1 1
PC-100013-00 PCB ASS'Y,DM-CT,SV-IP5,220~300-2 1 1
PC-100017-00 PCB ASS'Y,SNUBBER,SV-IP5,150~185-2/4 1 1
PC-100016-00 PCB ASS'Y,SNUBBER,SV-IP5,220~300-2/4 1 1
IGBT-100035-00 TR,IGBT,SKIIP32NAB063,600V,81A,B,SEMIKRON 1 1
IGBT-100039-00 TR,IGBT,SKIIP31NAB063,600V,45A,B,SEMIKRON 1
IGBT-100031-00 TR,IGBT,CM150TU-12F,600V,150A,B,MIT 1 1
IGBT-100032-00 TR,IGBT,CM200TU-12F,600V,200A,B,MIT 1 1
DI-100041-00 DIODE,DM,DF150BA80,800V,150A,B,SANREX 1 1
DI-100043-00 DIODE,RD,DFA200AA80, ,800V,200A,R,SANREX 1 1
FA-100028-00 F6025X24B-AH 1 2 2
FA-100030-00 G9225X24B 2 2
FA-100031-00 B35129-51 (Nidec TA450DC) 2 2
Keypad/Display LCD-100000-00 Assy,Loader(LCD) BENSHAW, SV-IP5A 1 1 1 1 1 1 1
Terminal Block Kit, Control Bd. TE-100883-00 For Control Bd. All 6 terminal blocks (new style after Aug 2008) 1 1 1 1 1 1 1
Diode
DM+CT PCB assembly
Part Number
SMPS (DRV) PCB assembly
Fan
IGBT
SG SPARE PARTS LIST - 230V (7.5 - 40 HP)
Horsepower
SNUBBER PCB assembly
Description Specification
POWER PCB assembly
Pub. # 890046-10-00
Dec. 2015
Section 1, Page 2 of 8

7.5 10 15 20 25 30 40
CONTROL PCB assembly PC-100062-00 PCB ASS'Y,CONTROL,SV-IP5 (New) - for Benshaw 1 1 1 1 1 1 1
PC-100034-00 PCB ASS'Y,POWER,SV-IP5,055-4 1
PC-100008-00 PCB ASS'Y,POWER,SV-IP5,075-4 1
PC-100010-00 PCB ASS'Y,POWER,SV-IP5,110-4 1
SMPS (CTRL) PCB assembly PC-100004-00 PCB ASS'Y,SMPS,SV-IS5(UL),CONTROL(400V) 1 1 1 1
SMPS (DRV) PCB assembly PC-100002-00 PCB ASS'Y,SMPS,SV-IS5,150-4 1 1 1 1
PC-100012-00 PCB ASS'Y,DM-CT,SV-IP5,150~185-4 1 1
PC-100014-00 PCB ASS'Y,DM-CT,SV-IP5,220~300-4 1 1
PC-100017-00 PCB ASS'Y,SNUBBER,SV-IP5,150~185-2/4 1 1
PC-100016-00 PCB ASS'Y,SNUBBER,SV-IP5,220~300-2/4 1 1
IGBT-100036-00 TR,IGBT,SKIIP30NAB12T10,1200V,33A,B,SEMIKRON 1
IGBT-100037-00 TR,IGBT,SKIIP32NAB12T1,1200V,65A,B,SEMIKRON 1
IGBT-100038-00 TR,IGBT,SKIIP31NAB12T11,1200V,45A,B,SEMIKRON 1
IGBT-100034-00 TR,IGBT,CM100TU-24F,1200V,100A,B,MIT 1 1
IGBT-100033-00 TR,IGBT,CM75TU-24F,1200V,75A,B,MIT 1 1
DI-100042-00 DIODE,DM,DF150AA160,1600V,150A,B,SR 1 1
DI-100044-00 DIODE,RD,DFA150AA160, ,1600V,150A,B,SANREX 1 1
FA-100028-00 F6025X24B-AH 1 2 2
FA-100030-00 G9225X24B 2 2
FA-100031-00 B35129-51 (G1238E24B) (Nidec TA450DC) 2 2
Keypad/Display LCD-100000-00 Assy,Loader(LCD) BENSHAW, SV-IP5A 1 1 1 1 1 1 1
Terminal Block Kit, Control Bd. TE-100883-00 For Control Bd. All 6 terminal blocks (new style after Aug 2008) 1 1 1 1 1 1 1
Diode
POWER PCB assembly
Fan
DM+CT PCB assembly
SNUBBER PCB assembly
SG SPARE PARTS LIST - 460V (7.5 - 40 HP)
IGBT
Horsepower
SpecificationDescription Part Number
Pub. # 890046-10-00
Dec. 2015
Section 1, Page 3 of 8

50 60 75 100 125
Control PCB assembly PC-100063-00 PCB ASS'Y,CONTROL,IP5A,370~900-4 1 1 1 1 1
PC-100065-00 PCB ASS'Y,MAIN SMPS,IP5A,370-4 1
PC-100066-00 PCB ASS'Y,MAIN SMPS,IP5A,450-4 1
PC-100067-00 PCB ASS'Y,MAIN SMPS,IP5A,550-4 1
PC-100068-00 PCB ASS'Y,MAIN SMPS,IP5A,750-4 1
PC-100069-00 PCB ASS'Y,MAIN SMPS,IP5A,900-4 1
PC-100024-00 PCB ASS'Y,DRIVE SMPS,IP5A,370~550-4 1 1 1
PC-100025-00 PCB ASS'Y,DRIVE SMPS,IP5A,750~900-4 1 1
FAN SMPS PCB assembly PC-100023-00 PCB ASS'Y,FAN SMPS,IP5A,370~900-4 1 1 1 1 1
PC-100026-00 PCB ASS'Y,SCR SNUBBER,IP5A,370~550-4 1 1 1
PC-100027-00 PCB ASS'Y,SCR SNUBBER,IP5A,750~900-4 1 1
PC-100030-00 PCB ASS'Y,CT BOARD,IP5A,370/450-4 1 1
PC-100031-00 PCB ASS'Y,CT BOARD,IP5A,550-4 1
PC-100032-00 PCB ASS'Y,CT BOARD,IP5A,750-4 1
PC-100033-00 PCB ASS'Y,CT BOARD,IP5A,900-4 1
PC-100028-00 PCB ASS'Y,CAP BOARD,IP5A,370~550-4 1 1 1
PC-100029-00 PCB ASS'Y,CAP BOARD,IP5A,750~900-4 1 1
DI-100045-00 DIODE,SCR,SKKH57/16E,1600V,60A,B,SEMIKRON 3
DI-100047-00 DIODE,SCR,SKKH92/16E,1600V,95A,B,SEMIKRON 3 3 3 6
IGBT-100042-00 TR,IGBT,SKIM350GD128DM,1200V,300A,B,SEMIKRON 1 1 1
IGBT-100043-00 TR,IGBT,SKIM501GD128DM,1200V,450A,B,SEMIKRON 1 1
FU-100472-00 FUSE,PF,660GH 160S UL,660V,160A,HINODE 1 1
FU-100473-00 FUSE,PF,660GH 200S UL,660V,200A,HINODE 1
FU-100474-00 FUSE,PF,660GH 250S UL,660V,250A,HINODE 1
FU-100475-00 FUSE,PF,660GH 315S UL,660V,315A,HINODE 1
Fuse detector (micro switch) FU-100476-00 S/W,DECTECTOR,AMS-3B,HINODE,3A(250VAC) 1 1 1 1 1
Fuse, PC Bd. mount (fan+SMPS) FU-603 Fuse, 1A, 600V, PC Bd. mount (Fan & SMPS) 2 2 2 2 2
CA-100133-00 CAP,CE,LNX2G472MSMHZH,DC400V,4700UF,M,85C,76.2*115 4
CA-100134-00 CAP,CE,LNX2G562MSMCZH,DC400V,5600UF,M,85C,76.2*115 4
CA-100135-00 CAP,CE,LNX2G682MSMBZH,DC400V,6800UF,M,85C,76.2*130 4
CA-100136-00 CAP,CE,LNX2G682MSMCZH,DC400V,6800UF,M,85C,76.2*155 6
CA-100137-00 CAP,CE,LNX2G822MSMAZH,DC400V,8200UF,M,85C,76.2*155 6
FA-100021-00 FAN,DF,D09C-24PS5B,DC24V,92SQ*32MM,NIDEC 2 2
FA-100022-00 FAN,DF,V35377-68,DC24V,120SQ*38MM,NIDEC 2
FA-100023-00 FAN,DF,FFB1424VHG-R00,DC24V,140SQ*50.8MM,DELTA 2 2
RES-100180-00 RES,METAL CLAD,MCRBC60W60J,60W,60,J,B,Fullohm 1
RES-100181-00 RES,METAL CLAD,MCRBC60W40J,60W,40,J,B,Fullohm 1 1
RES-100179-00 RES,METAL CLAD,MCRBC150W30J,150W,30,J,B,Fullohm 1 1
Keypad/Display LCD-100000-00 Assy,Loader(LCD) BENSHAW, SV-IP5A 1 1 1 1 1
Bezel, Keypad mount
VFD-KEYPAD-SG-BEZEL
COVER,LOADER BRK,SV-iP5A 1 1 1 1 1
Terminal Block, Control Bd. TE-100883-01 Terminal Block, SG Ctrl Board, 5P, SG (new style after Aug 2008) 1 1 1 1 1
Terminal Block, Control Bd. TE-100883-02 Terminal Block, SG Ctrl Board, 6P, SG (new style after Aug 2008) 1 1 1 1 1
Terminal Block, Control Bd. TE-100883-03 Terminal Block, SG Ctrl Board, 7P, SG (new style after Aug 2008) 1 1 1 1 1
Terminal Block, Control Bd. TE-100883-04 Terminal Block, SG Ctrl Board, 7P, SG (new style after Aug 2008) 1 1 1 1 1
Terminal Block, Control Bd. TE-100883-05 Terminal Block, SG Ctrl Board, 7P, SG (new style after Aug 2008) 1 1 1 1 1
Terminal Block, Control Bd. TE-100883-06 Terminal Block, SG Ctrl Board, 7P, SG (new style after Aug 2008) 1 1 1 1 1
IGBT
CAP PCB assembly
SpecificationPart Number
Fan
Main SMPS PCB assembly
Charging Resistor
Electrolytic capacitor
Fuse
SG SPARE PARTS LIST - 460V (50 - 125 HP)
Description
SCR SNUBBER PCB assembly
Rectifier diode Module
Horsepower
CT PCB assembly
Drive SMPS PCB assembly
Pub. # 890046-10-00
Dec. 2015
Section 1, Page 4 of 8

150 200 250 350 400
Control PCB assembly PC-100064-00 PCB ASS'Y,CONTROL,IP5A,1100~4500-4 (New) - for Benshaw 1 1 1 1 1
PC-100053-01 PCB ASS'Y,MAIN SMPS,IP5A,1100-4 1
PC-100053-02 PCB ASS'Y,MAIN SMPS,IP5A,1320-4 1
PC-100053-03 PCB ASS'Y,MAIN SMPS,IP5A,1600-4 1
PC-100053-04 PCB ASS'Y,MAIN SMPS,IP5A,2200-4 1
PC-100053-05 PCB ASS'Y,MAIN SMPS,IP5A,2800-4 1
FAN SMPS PCB assembly PC-100053-06 PCB ASS'Y,FAN SMPS,IP5A,1100~4500-4 2 2 2 3 3
SCR SNUBBER PCB assembly PC-100053-07 PCB ASS'Y,SCR SNUBBER,IP5A,1100~2800-4 1 1 1 1 1
DI-100057-00 DIODE,SCR,SKKH132/16E,1600V,130A,B,SEMIKRON 3
DI-100057-01 DIODE,SCR,SKKH162/16E,1600V,160A,B,SEMIKRON 3
DI-100057-02 DIODE,SCR,SKKH273/16E,1600V,273A,B,SEMIKRON 3 3
DI-100057-03 DIODE,SCR,SKKH330/16E,1600V,330A,B,SEMIKRON 3
IGBT-100045-00 TR,IGBT,BSM300GB120DLC,1200V,300A,B,EUP 6 6
IGBT-100045-01 TR,IGBT,FF400R12KE3,1200V,400A,B,EUP 6
IGBT-100045-03 TR,IGBT,CM900DU-24NF,1200V,900A,B,MITSBISHI 3
IGBT-100045-02 TR,IGBT,CM1400DU-24NF,1200V,1400A,B,MITSBISHI 3
FU-100473-00 FUSE,PF,660GH-200SUL,660V,200A,HINODE 2
FU-100474-00 FUSE,PF,660GH-250SUL,660V,250A,HINODE 2 3
FU-100475-00 FUSE,PF,660GH-315SUL,660V,315A,HINODE 2 3
Fuse detector (micro switch) FU-100476-00 S/W,DECTECTOR,AMS-3B,HINODE,3A(250VAC) 1 1 1 1 1
Fuse, PC Bd. mount (fan+SMPS) FU-603 Fuse, 1A, 600V, PC Bd. mount (Fan & SMPS) 3 3 3 4 4
CA-100136-00 CAP,CE,LNX2G682MSMCZH,DC400V,6800UF,M,85C,76.2*155 8 16
CA-100137-00 CAP,CE,LNX2G822MSMAZH,DC400V,8200UF,M,85C,76.2*155 8 10 16
FA-100504-00 FAN,DF,FFB1424VHG-R00,DC24V,140SQ*50.8MM(550MM),DELTA 333
FA-100504-01 FAN,DF,FFB1424VHG-R00,DC24V,140SQ*50.8MM(700MM),DELTA 4 4
FA-100504-02 FAN,DF,F9225X24B2-FS-WS,DC24V,92SQ,DCC 2 2
RES-100286-00 RES,METAL CLAD,MCRB400W15J(600MM),400W,15,J,B,YS 1 1 1
RES-100286-01 RES,METAL CLAD,MCRB400W15J(300MM),400W,15,J,B,YS 1 1
PC-100053-14 PCB ASS'Y,GATE DRIVE,IP5A,110~132KW 6 6
PC-100053-15 PCB ASS'Y,GATE DRIVE,IP5A,160-4 6
PC-100053-16 PCB ASS'Y,IGBT INTERFACE,IP5A,2200-4 3
PC-100053-17 PCB ASS'Y,IGBT INTERFACE,IP5A,3150-4 3
Thermistor TH-100036-00 SENSOR,NTC,TH225J37G,Thermometrics 1 1 1 1 1
Keypad/Display LCD-100000-00 Assy,Loader(LCD) BENSHAW, SV-IP5A 1 1 1 1 1
Bezel, Keypad mount
VFD-KEYPAD-SG-BEZEL
COVER,LOADER BRK,SV-iP5A 1 1 1 1 1
Terminal Block, Control Bd. TE-100883-01 Terminal Block, SG Ctrl Board, 5P, SG (new style after Aug 2008) 1 1 1 1 1
Terminal Block, Control Bd. TE-100883-02 Terminal Block, SG Ctrl Board, 6P, SG (new style after Aug 2008) 1 1 1 1 1
Terminal Block, Control Bd. TE-100883-03 Terminal Block, SG Ctrl Board, 7P, SG (new style after Aug 2008) 1 1 1 1 1
Terminal Block, Control Bd. TE-100883-04 Terminal Block, SG Ctrl Board, 7P, SG (new style after Aug 2008) 1 1 1 1 1
Terminal Block, Control Bd. TE-100883-05 Terminal Block, SG Ctrl Board, 7P, SG (new style after Aug 2008) 1 1 1 1 1
Terminal Block, Control Bd. TE-100883-06 Terminal Block, SG Ctrl Board, 7P, SG (new style after Aug 2008) 1 1 1 1 1
Description Part Number
Electrolytic capacitor
Fan
SG SPARE PARTS LIST - 460V (150 - 400 HP)
Charging resistor
Horsepower
IGBT interface board
Specification
Main SMPS PCB assembly
Rectifier diode module
IGBT
Fuse
Pub. # 890046-10-00
Dec. 2015
Section 1, Page 5 of 8

500 600 700
Control PCB assembly PC-100064-00 PCB ASS'Y,CONTROL,IP5A,1100~4500-4 (New) - for Benshaw 1 1 1
PC-100053-08 PCB ASS'Y,MAIN SMPS,IP5A,3150-4 1
PC-100053-09 PCB ASS'Y,MAIN SMPS,IP5A,3750-4 1 1
FAN SMPS PCB assembly PC-100053-06 PCB ASS'Y,FAN SMPS,IP5A,1100~4500-4 3 3 3
SCR SNUBBER PCB assembly PC-100053-10 PCB ASS'Y,SCR SNUBBER,IP5A,3150~4500-4 1 1 1
SCR INTERFACE PCB ass'y PC-100053-11 PCB ASS'Y,SCR INTERFACE,IP5A,3150~4500-4 6 6 6
PC-100053-12 PCB ASS'Y,IGBT INTERFACE,IP5A,3150-4 3
PC-100053-13 PCB ASS'Y,IGBT INTERFACE,IP5A,3750~4500-4 3 3
DI-100057-02 DIODE,SCR,SKKH273/16E,1600V,273A,B,SEMIKRON 6
DI-100057-03 DIODE,SCR,SKKH330/16E,1600V,330A,B,SEMIKRON 6 6
Pre-charge diode module DI-100057-06 DIODE,MDD26-16N1B,1600V,36A,B,IXYS 1 1 1
IGBT-100045-02 TR,IGBT,CM1400DU-24NF,1200V,1400A,MITSUBISHI 3
IGBT-100045-03 TR,IGBT,CM900DU-24NF,1200V,900A,MITSUBISHI 6 6
FU-100532-00 FUSE,PF,170M5464,690V, 800A,BUSSMANN 3
FU-100533-00 FUSE,PF,170M5465,690V, 900A,BUSSMANN 3
FU-100534-00 FUSE,PF,170M5466,690V, 1000A,BUSSMANN 3
Fuse detector (micro switch) FU-100535-00 S/W,DECTECTOR,170H0235,BUSMANN,250V,2A 3 3 3
Fuse, PC Bd. mount (fan+SMPS) FU-603 Fuse, 1A, 600V, PC Bd. mount (Fan & SMPS) 4 4 4
Electrolytic capacitor CA-100182-00 CAP,CE,HXA2G682Y,DC400V,6800UF,HIT 20 22 24
Fan FA-100504-03 FAN,DF,9LB1424S5,DC24V,140SQ*50.8MM(SP),SANYO 5 6 6
RES-100286-02 RES,METAL CLAD,ULH500(24),500W,24,J,RARA 2
RES-100286-03 RES,METAL CLAD,ULV1000(10),1000W,10,J,RARA 1
RES-100286-04 RES,METAL CLAD,ULV1000(8),1000W,8,J,RARA 1
Thermal switch TH-100035-00 SENSOR,OHD,OHD-90B,TOKIN 1 1 1
Thermistor TH-100036-00 SENSOR,NTC,TH225J37G,Thermometrics 1 1 1
Keypad/Display LCD-100000-00 Assy,Loader(LCD) BENSHAW, SV-IP5A 1 1 1
Bezel, Keypad mount
VFD-KEYPAD-SG-BEZEL
COVER,LOADER BRK,SV-iP5A 1 1 1
Terminal Block, Control Bd. TE-100883-01 Terminal Block, SG Ctrl Board, 5P, SG (new style after Aug 2008) 1 1 1
Terminal Block, Control Bd. TE-100883-02 Terminal Block, SG Ctrl Board, 6P, SG (new style after Aug 2008) 1 1 1
Terminal Block, Control Bd. TE-100883-03 Terminal Block, SG Ctrl Board, 7P, SG (new style after Aug 2008) 1 1 1
Terminal Block, Control Bd. TE-100883-04 Terminal Block, SG Ctrl Board, 7P, SG (new style after Aug 2008) 1 1 1
Terminal Block, Control Bd. TE-100883-05 Terminal Block, SG Ctrl Board, 7P, SG (new style after Aug 2008) 1 1 1
Terminal Block, Control Bd. TE-100883-06 Terminal Block, SG Ctrl Board, 7P, SG (new style after Aug 2008) 1 1 1
Fuse
Charging resistor
Main SMPS PCB assembly
Description Part Number
IGBT INTERFACE PCB
assembly
Horsepower
SG SPARE PARTS LIST - 460V (500 - 700 HP)
Rectifier diode module
IGBT
Specification
Pub. # 890046-10-00
Dec. 2015
Section 1, Page 6 of 8

7.5 10 15 20 25 30 40
Control PCB assembly PC-100062-00 PCB ASS'Y,CONTROL,SV-IP5 (New) - for Benshaw 1 1 1 1 1 1 1
PC-100074-00 PCB ASS'Y,POWER,SV-IP5A,0055-6 1
PC-100074-01 PCB ASS'Y,POWER,SV-IP5A,0075-6 1
PC-100074-02 PCB ASS'Y,POWER,SV-IP5A,0110-6 1
PC-100074-03 PCB ASS'Y,POWER,SV-IP5A,0150-6 1
PC-100074-04 PCB ASS'Y,POWER,SV-IP5A,0185-6 1
PC-100074-05 PCB ASS'Y,POWER,SV-IP5A,0220-6 1
PC-100074-06 PCB ASS'Y,POWER,SV-IP5A,0300-6 1
PC-100075-00 PCB ASS'Y,MAIN SMPS,SV-IP5A,0150/0185-6 1 1
PC-100075-01 PCB ASS'Y,MAIN SMPS,SV-IP5A,0220/0300-6 1 1
PC-100073-00 PCB ASS'Y,SAFETY,IP5A,0055~0110-6 1 1 1
PC-100072-00 PCB ASS'Y,SAFETY,IP5A,0150~0300-6 1 1 1 1
DI-100084-00 DIODE,RD,SKD53/18,1800V,53A,B,SEMIKRON 1 1 1 1
DI-100084-01 DIODE,RD,SKD83/18,1800V,83A,B,SEMIKRON 1 1 1
IGBT-100083-00 TR,IGBT,FS50R17KE3_B17,1700V,50A,INFINEON 1 1 1 1 1
IGBT-100083-01 TR,IGBT,FS75R17KE3,1700V,75A,INFINEON 1
IGBT-100083-02 TR,IGBT,FS100R17KE3,1700V,100A,INFINEON 1
Terminal Block Kit, Control Bd. TE-100883-00 For Control Bd. All 6 terminal blocks (new style after Aug 2008) 1 1 1 1 1 1 1
Keypad/Display LCD-100000-00 Assy,Loader(LCD) BENSHAW, SV-IP5A 1111111
SG SPARE PARTS LIST - 575V (7.5 - 40 HP)
Description Part Number Specification Horsepower
SAFETY PCB assembly
Rectifier diode module
IGBT
POWER PCB assembly
MAIN SMPS PCB assembly
Pub. # 890046-10-00
Dec. 2015
Section 1, Page 7 of 8

50 60 75 100 125
Control PCB assembly PC-100063-00 PCB ASS'Y,CONTROL,IP5A,370~900-4 (New) - for Benshaw 1 1 1 1 1
PC-100076-00 PCB ASS'Y,MAIN SMPS,SV-IP5A,0370-6 1
PC-100076-01 PCB ASS'Y,MAIN SMPS,SV-IP5A,0750-6 1 1
PC-100076-02 PCB ASS'Y,MAIN SMPS,SV-IP5A,0900-6 1 1
PC-100077-00 PCB ASS'Y,DRIVE,SV-IP5A,0750-6 1 1 1 1
PC-100077-01 PCB ASS'Y,DRIVE,SV-IP5A,0900-6 1
FAN SMPS PCB assembly PC-100078-00 PCB ASS'Y,FAN SMPS,IP5A,0370~1100-6 1 1 1 1 1
PC-100079-00 PCB ASS'Y,INPUT SNUBBER,SV-IP5A,0370~0550-6 1 1 1
PC-100079-01 PCB ASS'Y,INPUT SNUBBER,SV-IP5A,0750~0900-6 1 1
PC-100080-00 PCB ASS'Y,C/T,SV-IP5A,0450-6 1 1
PC-100080-01 PCB ASS'Y,C/T,SV-IP5A,0550-6 1
PC-100080-02 PCB ASS'Y,C/T,SV-IP5A,0750-6 1
PC-100080-03 PCB ASS'Y,C/T,SV-IP5A,0900-6 1
DI-100085-00 DIODE,SCR,SKKH57/18,1800V,55A,B,SEMIKRON 3 3
DI-100085-01 DIODE,SCR,SKKH92/18,1800V,95A,B,SEMIKRON 3
SCR gate PCB PC-100081-00 Silk Screen 10110003340 1 1 1 1 1
IGBT-100084-00 TR,IGBT,FF200R17KE3,1700V,200A,INFINEON 3 3 3 3
IGBT-100084-01 TR,IGBT,FF300R17KE3,1700V,300A,INFINEON 3
IGBT GATE PCB assembly PC-100082-00 PCB ASS'Y,IGBT GATE SUB,SV-IP5A,0370~1100-6 3 3 3 3 3
FU-100472-00 FUSE,PF,660GH 160S UL,660V,160A,HINODE 1 1
FU-100473-00 FUSE,PF,660GH 200S UL,660V,200A,HINODE 1
FU-100474-00 FUSE,PF,660GH 250S UL,660V,250A,HINODE 1
FU-100475-00 FUSE,PF,660GH 315S UL,660V,315A,HINODE 1
Fuse, PC Bd. mount (fan+SMPS) FU-603 Fuse, 1A, 600V, PC Bd. mount (fan & SMPS) 2 2 2 2 2
CA-100308-00
CAP,CE,FX22H272NE130,DC500V,2700UF,M,85C,77x130,HITACHI
4
CA-100309-00
CAP,CE,FX22H332N,DC500V,3300UF,M,85C,77x130,HITACHI
4 6
CA-100310-00
CAP,CE,FX22H392NSE130R,DC500V,3900UF,M,85C,77x130,HITACHI
4
CA-100311-00
CAP,CE,FX22H392N,DC500V,3900UF,M,85C,77*155,HITACHI
6
FA-100022-00 FAN,DF,G1238E24B-FS-EM,DC24V,120SQ(300mm),DCC 2 2 2
FA-100023-00 FAN,DF,FFB1424VHG-R00,DC24V,140SQ*50.8MM,DELTA 2 2
RES-100181-00 RES,METAL CLAD,MCRBC60W40J,60W,40,J,B,Fullohm 1 1 1
RES-100179-00 RES,METAL CLAD,MCRBC150W30J,150W,30,J,B,Fullohm 1 1
Thermistor TH-100036-00 SENSOR,NTC,TH225J37G,Thermometrics 1 1 1 1 1
Keypad/Display LCD-100000-00 Assy,Loader(LCD) BENSHAW, SV-IP5A 11111
Bezel, Keypad mount
VFD-KEYPAD-SG-BEZEL
COVER,LOADER BRK,SV-iP5A 1 1 1 1 1
Terminal Block, Control Bd. TE-100883-01
Terminal Block, SG Ctrl Board, 5P, SG (new style after Aug 2008)
11111
Terminal Block, Control Bd. TE-100883-02
Terminal Block, SG Ctrl Board, 6P, SG (new style after Aug 2008)
11111
Terminal Block, Control Bd. TE-100883-03
Terminal Block, SG Ctrl Board, 7P, SG (new style after Aug 2008)
11111
Terminal Block, Control Bd. TE-100883-04
Terminal Block, SG Ctrl Board, 7P, SG (new style after Aug 2008)
11111
Terminal Block, Control Bd. TE-100883-05
Terminal Block, SG Ctrl Board, 7P, SG (new style after Aug 2008)
11111
Terminal Block, Control Bd. TE-100883-06 Terminal Block, SG Ctrl Board, 7P, SG (new style after Aug 2008) 11111
Fuse (with indicator)
Electrolytic capacitor
Fan
Charging resistor
Main SMPS PCB assembly
Drive SMPS PCB assembly
SCR SNUBBER PCB assembly
CT PCB assembly
Rectifier diode module
IGBT
SG SPARE PARTS LIST - 575V (50 - 125 HP)
Description Part Number Specification Horsepower
Pub. # 890046-10-00
Dec. 2015
Section 1, Page 8 of 8

Section 2
Drive Component Layouts
Pub # 890046-10-00
Dec. 2015
Section 2, Page 1 of 50

Pub # 890046-10-00
Dec. 2015
Section 2, Page 2 of 50

R
RS Si i- -0 03 30 0- -S SG G- -4 4B B
R RS Si i- -0 04 40 0- -S SG G- -4 4B B
LCD-100000-00
Pub # 890046-10-00
Dec. 2015
Section 2, Page 3 of 50

R RS Si i- -0 03 30 0- -S SG G- -4 4B B
R RS Si i- -0 04 40 0- -S SG G- -4 4B B
PC-100004-00
SMPS Board
PC-100062-00
Control Board
TE-100883-00
Control Terminal Blocks
Pub # 890046-10-00
Dec. 2015
Section 2, Page 4 of 50

R RS Si i- -0 03 30 0- -S SG G- -4 4B B
R RS Si i- -0 04 40 0- -S SG G- -4 4B B
PC-100016-00
Snubber Board
PC-100002-00
DRV SMPS
Board
CA-100132-00
3300uF Capacitors
Qty 4
IGBT-100034-00
IGBT
PC-100014-00
CT PCB
DI-100044-00
150A Input
Diodes
Qty 1
Pub # 890046-10-00
Dec. 2015
Section 2, Page 5 of 50

R
RS Si i- -0 05 50 0- -S SG G- -4 4B B
LCD-100000-00
FA-100021-00
Fans (Not Shown)
Qty 2
Pub # 890046-10-00
Dec. 2015
Section 2, Page 6 of 50

R RS Si i- -0 05 50 0- -S SG G- -4 4B B
PC-100065-00
Main SMPS
Board
PC-100023-00
Fan SMPS Board
PC-100063-00
Control Board
Control Terminal
Blocks
See Parts List
Pub # 890046-10-00
Dec. 2015
Section 2, Page 7 of 50

R RS Si i- -0 05 50 0- -S SG G- -4 4B B
PC-100026-00
SCR Snubber
Board
PC-100023-00
Fan SMPS
Board
FU-100472-00
160A Fuse
PC-100024-00
Drive SMPS
Board
IGBT-100042-00
IGBT
PC-100030-00
CT Board
FU-100476-00
Fuse Detector
1A
RES-100180-00
Pre-charge
Resistor
DI-100045-00
Diode Rectifier
Qty 3
CA-100133-00
4700uF
Capacitors
Qty 4
Pub # 890046-10-00
Dec. 2015
Section 2, Page 8 of 50