Berkel 180D User manual

Chain Box and Knife
Item # Description Part Number
180-D & GS
1Groove pin 2275-03160
2Hex cap screw 2175-03061
3Washer 2275-03060
4Setscrew 2175-07163
5Chain box 4975-00355
6Berkel logo 3175-00152
7Hex cap screw 2175-03089
8Washer 3275-00110
9Fiber washer 12369
10 Special washer 260-25801
11 Screw 2175-03642
12 Scrap drawer guide 3475-00029
13 Scrap drawer 4575-00024
*Sharpener mount assembly 4675-00159
14 Sharpener key release assy 4575-00039
15 Sharpener post 3375-00056
16 Sharpener mount 3475-00148
17 Washer 2275-03041
18 Screw 2175-03342
19 Screw 2175-03061
*Knife safe assembly 4675-00019
20 Knob 2275-00006
21 Threaded insert 2275-00002
22 Knife safe 4675-00019
23 Screw 2175-03352
24 Knife safe bracket 3475-00047
25 Plug screw 346-25718
26 Setscrew 2175-07157
27 Oil cup 2475-00003
28 Knife bearing assembly 4375-00003
29 Knife, Carbon steel 3275-00007
Knife, Stainless steel 3675-00085
Knife, Special han 3675-00158
30 Knife washer 3475-00881
31 Knife bolt 3375-00049
32 Pin, knurled 3375-01124
*Idler pivot arm & shaft assembly 4575-00156
33 Idler pivot arm 3575-00004
34 Idler shaft 3375-00033
*Idler sprocket assembly 4375-00004
35 Bushing 3375-00318
36 Sprocket 4375-00004
37 Chain box cover 3475-00045
38 Screw 2175-03341
39 Chain 03003-5
40 Hole plug 2275-00440
*Assembly or Sub-Assembly

Frame and Drive Assembly
Item# Description Part Number Item# Description Part Number
180-D & GS 180-D & GS
1Cam Lever (items 1,2 and 3) 4675-00091 51 Sprocket shaft assembly 4675-00020
2Bushing 06007-8E 52 Screw 10302
3Cam roller A-06007-1C 53 Bolt (left hand thread) old 10245
4Washer 2275-00401 Bolt (left hand thread) new 3375-00619
5Retaining ring 10224-S 54 Crank for square key 3775-00292
6Washer 2275-00401 55 Ball bearing 2375-00103
7Pivot pin 06140-9F 56 Nylon seal washer 3475-00373
8Bushing 06140-9H 57 Washer 3275-00109
9Taper pin 2275-00195 58 Bolt 2175-03076
10 Setscrew 2175-00198 59 Grease fitting 2275-00132
11 Crank 3375-01266 60 Switch seal 2275-00060
12 Cam shaft bushing 06007-2H 61 Switch for 1 phase 2675-00045
13 Split bushing 06007-5 Switch for 3 phase 2675-00075
14 Connecting link assembly A-06120-2G 62 Switch box assembly 4575-00754
15 Setscrew 2175-00198 63 Heyco bushing 2675-00003
16 Button 12199 64 Pilot light 2675-00669
17 Screw (180-D only) 2175-00203 65 Switch guard 2675-00647
18 Setscrew (180-D only) 2175-00187 66 Pin 2275-00171
19 Feed crank (180-D only) 06007-11 67 Bolt 09154
20 Feed crank pin (180-D only) 06007-10 68 Flywheel shaft bearing A-03001-F
21 Pin (180-D only) 2275-03430 69 Oilite bushing 03001-5J
22 Washer (180-D only) 2275-03051 70 Washer 09175-06
23 Cam shaft bracket assembly A-06007-A 71 Taper pin 2275-00164
24 Shim 09175-06 72 Bevel gear with pin A-03001-B
25 Gear with pin 4975-00095 73 Key 2275-04841
26 Pin 2275-00163 74 Crown gear for square key 4675-00429
27 Flywheel shaft assembly 4675-00020 75 Shim 3475-00074
28 Oil tube (180-D only) 06007-6A 76 Taper pin 2275-00164
29 Oil tube assembly (180-D only) 4575-00198 77 Screw 2175-03441
30 Oil tube (180-D only) 06007-6A 78 Switch cover 3475-00263
31 Bevel pinion gear (180-D only) 06007-11A 79 Nut 2175-07030
32 Crank shaft (180-D only) 06007-11 80 Washer 2275-03035
33 Pin (180-D only) 2275-03146 81 Screw 2175-03431
34 Shim (180-D only) 00949-06 82 Heyco bushing 2675-00070
35 Bushing (180-D only) 06007-11D 83 Power cord 4175-00031
36 Roll pin 2275-03557 84 Split shaft bearing with bushing A-03000-M
37 Cam shaft collar 06007-2A 85 Pin 2275-00171
38 Cam 06007-2K 86 Bolt 2175-00181
39 Roll pin 2275-03557 87 Washer 2275-03055
40 Shim 09172-06 88 Bolt 2175-00210
41 Shim 09463-60 89 Warning Sticker 3175-00537
42 Gear 3775-00336
43 Bevel pinion 06007-11A
44 Cam shaft 180-D 3375-00925
Cam shaft 180-GS 3375-00926
45 Taper pin 2275-00164
46 Sprocket 4675-00020
47 Bolt 2175-01073
48 Oil cup 10241
49 Hole cover 10251
50 Bushing 03001-5N

Frame and Motor Assembly
Item # Description Part Number Item # Description Part Number
180-D & GS 180-D & GS
1Screw 2175-03330 43 Cap nut 2175-00220
2Cover plate 3175-00006 44 Lever 3575-00020
3Knob 2275-00005 45 Pulley 4375-00011
4Foot assembly (items 5,6 and 7) 4675-00039 46 Spacer 3375-01185
5Foot cover A-00014 47 Ball bearing 09273
6Rubber foot 04700-2 48 Bolt 2175-03076
7Screw 2175-03362 49 Washer 2275-03061
8Frame 3775-00329 50 Bolt 2175-03061
9Taper pin 2275-00164 51 Motor 115/60/1 4175-00125
10 Bevel gear with pin 2A-03001-B Motor 220-240/50/1 4175-00126
11 Shim 09175-06 Motor 230/60/1 4175-00125
Shim 09175-12 Motor 208-230-380/50-60/3 360-25555
Shim 09175-18 52 Adaptor 3775-00014
Shim 09175-30 53 Screw 2175-00208
12 Bushing 3275-00184 54 Screw 2175-03672
13 Bearing assembly 4675-00228 55 Screw 2175-00198
14 Setscrew 2175-07165 56 Motor pulley 2375-00050
15 Back gear shaft 3375-00362
16 Back gear (fiber) A-03001-5L
17 Thrust washer 3275-00066
18 Bushing 3275-00065
19 Back gear and pulley assembly 4675-00229
20 Setscrew 2175-07165
21 Collar 2375-00046
22 Grease fitting 10242
23 Cover 3775-00050
24 Back gear cover guard 3775-00041
25 Belt cover 3875-00005
26 Pin 2275-03162
27 Washer 2275-00401
28 Bolt 09454
29 Shaft A-03001-5K
30 Key 09456
31 Washer 2275-03081
32 Nut 2175-00201
33 Belt 2375-00049
34 Bolt 2175-03357
35 Post 3375-00027
36 Screw 2175-03641
37 Capacitor 2675-00036
38 Cap for capacitor 2675-00002
39 Screw 2175-00176
40 Bracket 3275-00011
41 Twin nut 2175-00243
42 Washer 2275-03041

Undertable
Item # Description Part Number Item # Description Part Number
180-D & GS 180-D & GS
1Conveyor drive lever bracket 06203-4E 48 Shim .006 09297-06
2Setscrew 2175-00187 Shim .012 09297-12
3Groove pin 2275-03143 Shim .018 09297-18
4Screw 2175-03055 49 Center pin 4375-00017
5Washer 2275-03055 50 Collar 3375-00128
6Lubricator 2275-00324 51 Bolt 2175-00211
7Front round rail bearing 3775-00358 52 Round rail 3375-00674
8Grease sealing tube 3375-00938 53 Rear round rail support 3775-00141
9Scocket head cap screw 2175-03769 54 Lock washer 09752
10 Clear cap 2275-00070 55 Support bar 06200-1J
11 Setscrew 2175-00187 56 Washer 2275-03051
12 Front round rail support 3775-00140 57 Bolt 2175-03055
13 Lock washer 2275-03095 58 Cotter pin 2275-03454
14 Hex bolt 2175-00242 59 Nut 2175-05051
15 Hole cover 3675-00231 60 Shim 09463-60
16 Rear round rail bearing 3775-00355 61 Washer 2175-07051
17 Lock washer 2275-03065 62 Screw 2175-07157
18 Hex bolt 2175-03064 63 Knob 2275-00005
19 Wiper seal 2275-00323 64 Berkel logo 3175-00839
20 Grease fitting 10239 65 Guard 260-25432
21 Nut 2175-07081 *Undertable replacement kit 4975-00173
22 Nut 2175-05051
23 Washer 2275-03055
24 Shim 2275-00227
25 Square rail slide block 06203-6U
26 Groove pin 2275-03140
27 Screw 2175-00188
28 Washer 2275-03055
29 Rail pillar 06203-9
30 Square rail 3575-00006
31 Square rail slide clip 260-25484
32 Screw 2175-03341
33 Connecting pin 03010-14
34 Cam link 260-25603
35 Grease fitting 2275-00132
36 Connecting rod pin 3375-00052
37 Bushing (for old style rod) SP-03001-8B
38 Connecting rod assembly 4675-00025
39 Grease fitting 2275-00132
40 Washer 3275-00115
41 Cotter pin 2275-03442
42 Setscrew 2175-07152
43 Grease fitting 2275-00132
44 Setscrew 2175-00198
45 Bushing 06007-11D
46 Grease fitting 10242
47 Feed cam assembly 4375-00006

Feed Screw Drive and Index Assembly
Item # Description Part Number Item # Description Part Number
180-D & GS 180-D & GS
1Ball 2275-00158 46 Feed index 3375-00063
2Drive clutch shaft 3375-00591 47 Crank 3575-00007
*Stop clutch assy. 2A-06201-13 48 Bolt 2175-03066
3Screw 2175-03349 49 Index knob bracket 3775-00350
4Washer 3275-00114 50 Hole plug 2275-00414
5Washer 2275-03045 51 Nut 2175-00121
6Clutch 06201-13 52 Setscrew 2175-05151
7Oil hole cover 2475-00003 53 Worm index assy. 4675-00336
8Setscrew 2175-00198 54 Ball 2275-00158
9Screw 2175-00349 55 Nut 2175-00214
10 Clutch housing 06201-13A 56 Screw 2175-00197
11 Washer 06201-13C 57 Screw 2175-03063
12 Nut 2175-07040 58 Washer 2275-01065
13 Bushing 06201-14 59 Index shaft lever 260-25759
14 Oil hole cover 2475-00003 60 Spacer 3375-01058
15 Drive shaft bearing assy. 4675-00037 61 Pin 2275-03145
*Drive clutch assy. 4675-00330 62 Setscrew 2175-05151
16 Pin 2275-03532 63 Pin 2275-00065
17 Clutch housing 06201-13A 64 Index knob 4575-00846
18 Oil hole cover 2475-00003 65 Worm wheel shaft 06201-17A
19 Setscrew 2175-00198 66 Index worm wheel 4675-00714
20 Washer 2275-03045
21 Clutch 06201-13
22 Washer 3275-00114
23 Screw 2175-03349
24 Washer 2275-03051
25 Gear and bushing assy. 4375-00105
26 Setscrew 2175-03642
27 Collar 06201-15B
28 Nut 2175-05071
29 Washer 09354
30 Screw 2175-03342
31 Screw 2175-03344
32 Pin 3375-00671
33 Retaining ring 10224-S
34 Spring 10233
35 Roller and bearing assy. A-06201-16G
36 Needle bearing 10072
37 Feed lever roller kit 4975-00056
38 Block 06201-16B
39 Nut 2175-05061
40 Feed lever roller kit 4675-00411
41 Feed lever stop 3775-00059
42 Pin 06201-16H
43 Grease fitting 10239
44 Screw 2175-03062
45 Bushing 12235

Table and Feed Assembly
Item # Description Part Number Item # Description Part Number
180-D & GS 180-D & GS
1Grease fitting 10242 41 Feedscrew 24" 4575-00025
2Feed gear cover 4575-00012 Feedscrew 30" NLA
3Screw 2175-00185 42 Feed trough 24" A-06200-1K
4Plug washer 3475-00325 Feed trough 30" 460-25194
5Pin 2275-00159 43 Bushing 06100-3E
6Washer (3 req.) 2275-03061 44 Clutch cover 460-25810
7Nut 2175-07060 45 Washer SP-09577
8Spring 08535 *Gripper carriage complete 4675-00023
9Screw 2175-03067 46 Knob 2275-00008
10 Bushing 260-25883 47 Lock pin 3875-00022
11 Lockwasher 2275-03065 48 Washer 2175-07051
12 Spacer 06200-4A 49 Knob 04821-1A
13 Gear (26T) 06201-2 50 Release handle 3775-00056
14 Gear (26T) A-06201-2A 51 Roller arm pivot pin 3375-00037
15 Gear (26T) 06201-2 52 Washer 2275-03060
16 Trough corrugated plate A-06200-2H 53 Insert 2275-00002
*Hold down finger assy., with 4975-00073 54 Stop screw 3375-00040
side brackets and finger stop 55 Bushing 2275-00431
17 Screw 2175-00189 56 Setscrew 2175-07140
18 Finger stop bracket 260-25799 57 Groove pin 10580
19 Bushing 06202-1F 58 Release cam assy. 4675-00035
20 Side bracket (R.H.) (standard) 560-25927 59 Spring 3275-00062
Side bracket (R.H.) (high) 4675-00134 60 Bushing 10775
21 Groove pin 2275-03143 61 Groove pin 2275-03534
22 Side bracket (L.H.) (standard) A-06202-1J 62 Gripper carriage 4675-00034
Side bracket (L.H.) (high) NLA 63 Bushing 2275-00431
23 Bushing 06202-1F 64 Nut 2175-05071
24 Taper pin 2275-00161 65 Washer 2275-00404
25 Hold down finger 3775-00026 66 Bushing 10775
26 Spring 08562 67 Release arm 4675-00213
27 Spring collar 06202-3F 68 Retaining ring 2275-00201
28 Setscrew 2175-00198 69 Ball bearing 08640
29 Finger bar 260-25800 70 Feed screw roller 2A-06201-11E
30 Screw 2175-03356 71 Washer 2275-03060
31 Pawl assy. 4375-00007 72 Screw 3375-00613
32 Spring 08372 73 Setscrew 08663
33 Handle 3775-00060 74 Feed screw end bearing 3775-00042
*Handle assy., complete 4675-00033 75 Groove pin 10580
34 Cap nut 2175-07052 76 Knob 12322
35 Flat head screw 2175-03641
36 Lockwasher 2275-03055
37 Nut 2175-05051
38 Trough stiffener 24" 4575-00026
Trough stiffener 30" 4575-00063
39 Front guard assy. A-06200-1H
40 Ball 2275-00158

Gripper Assemblies
Item # Description Part Number Part Number
Standard Special High
Gripper assembly 4675-00083 4675-00135
1Knurled knob 2275-00005 2275-00005
2Needle rod bearing block, right side A-06204-9K 4575-00171
3Bushing 2275-00015 2275-00015
4Needle rod assy., center(s) A-06204-4H A-06204-4H
5Needle rod assy., top A-06204-4F A-06204-4F
6Bushing 2275-00015 2275-00015
7Needle rod bearing block, left side A-06204-3L 4575-00171
8Needle rod assy., bottom A-06204-4G A-06204-4G
9Countershaft assy., short A-06204-9C A-06204-9C
10 Countershaft assy., long A-06204-9D A-06204-9D
11 Countershaft bearing block A-06204-9L 4575-00173
12 Bushing 2275-00015 2275-00015
13 Needle rod spring 06204-8 06204-8
14 Groove pin 2275-03145 2275-03145
*Handle bracket assy. A-06204-9E A-06204-9E
15 Set screw 2175-00198 2175-00198
16 Knob 04821-1A 04821-1A
17 Handle stud 06204-6E 06204-6E
18 Nut 2175-00137 2175-00137
19 Handle bracket 06204-9E 06204-9E
20 Front plate 06204-9G SP-06204-9G
21 Gripper back plate assy. 4575-00018 4575-00018
22 Cap nut 2175-07032 2175-07032
23 Hold down clip 06204-1E 06204-1E
24 Screw 2175-00193 2175-00193
25 Groove pin 2275-03140 2275-03140
26 Knurled knob with pin 2275-00006 2275-00006
27 Cap nut 2175-07052 2175-07052
28 Washer 2275-03051 2275-03051
29 Groove pin 2275-03140 2275-03140
30 Gripper bracket 3475-00021 3475-00021
*Roller bracket assy. 4675-00337 4675-00337
31 Pin 2275-00179 2275-00179
32 Roller bracket 3375-00622 3375-00622
33 Roller 04725-4B 04725-4B
34 Spring 3275-00107 3275-00107
35 Screw 2175-00193 2175-00193
36 Screw 2175-03051 2175-03051
37 Screw 2175-03751 2175-03751
38 Upper support assy. Not used SPA-06204-9

Fly Fingers and Chain Conveyor
Item # Description Part Number Item # Description Part Number
180-D & GS 180-D & GS
1Filling piece 08006-7D 49 Pin 2275-03452
2Needle 08006-7C 50 Shaft 3375-00134
3finger with pad and needles A-08006-7A 51 Pin 06006-1C
4Acorn nut 2175-07032 52 Crank 3775-00069
5Needle pad with needles A-08006-7B 53 Pin 2275-00162
6Screw 10628-S 54 Knob 2275-00006
7Bolt 2175-03064 55 Grease fitting 10243
8Washer 2275-03060 56 Spring cover 4575-00047
9Flylever 08006-7K 57 Spring 7SP-09462
10 Bolt 2175-03064 58 Spring anchor 06007-13D
11 Flylever kit 4975-09220 59 Lever cam 3375-00739
12 Pin 2275-03143 60 Base plate 3775-00017
13 Pin 2275-00162 61 Bolt 2175-03055
14 Bolt 2175-03072 62 Base plate support 06001-1A
15 Washer 2275-00253 63 Washer 2275-03055
16 Conveyor shield bracket 3475-00304 64 Bolt 2175-00175
17 Spacer (short) 3375-00617 65 Driving rod 2A-06004-6C
18 Spacer (long) 3375-00644 66 Bushing 06004-6D
19 Washer 2275-00253 67 Driving rod guide 06004-11A
20 Screw 2175-00224 68 Link 06004-8A
21 Spreader bar kit 4975-00055 69 Screw 10034-S
22 Flylever stop 06006-4A 70 Needle 10627-S
23 Locating pin 4675-00086 71 Short needle bar with holes 06004-1H
24 Lower track plate (set) 4675-00163 72 Long needle bar with holes A-06004-2T
25 Upper track plate (set) 4675-00162 73 Half link needle bar 06004-1K
26 Pin 2275-03140 74 Roller 06004-10F
27 Screw 2175-03330 75 Washer 3275-00111
28 Conveyor shield assembly A-06003-8K 76 Screw 10632-S
29 Screw 2175-03320 77 Nut 2175-00082
30 Conveyor safety shield 3475-00297 78 Short needle bar reinforcment SP-06004-1L
31 Screw 10632-S 79 Short needle bar with 3 holes 06004-1J
32 Screw 2175-00224 80 Long needle bar with 3 holes A-06004-2S
33 Track shield 4575-00065 81 Block 3675-00079
34 Conveyor shield 3875-00147 82 Pin 2275-03557
35 Track shield bracket 06005-4A 83 Snap ring 2275-00116
36 Slice support 06002-1E 84 Pin 3375-00348
37 Nut 2275-03045 85 Pin 06002-1F
38 Screw 2175-03352 86 Spring washer 3275-00075
39 Washer 2275-03050 87 Bushing 06002-3C
40 Shim 3275-00121 88 Driving lever A-06002-F
41 Screw 2175-00203 89 bar reinforcment (3 holes) SP-06004-1M
42 Nut 2175-00199 90 Grease fitting 10239
43 Washer 2275-03045 91 Screw 2175-00192
44 Screw 2175-03664 92 Screw 2175-00206
45 Washer 2275-03045 93 Lower stud and roller A-06002-1D
46 Nut 2175-00199 *Conveyor Frame Complete 4675-00341
47 Grease fitting 2275-00132 *Conveyor Chain Complete 4675-00205
48 Bushing 06006-2C *Chain and Frame Complete 4675-00345

Conveyor
Item # Description Part Number Item # Description Part Number
180-GS 180-GS
1Cap nut 2275-03060 43 Pivot lever shaft 06140-9B
2Spacer 06120-5 44 Lockwasher 2275-03085
3Side assy., front with bushing 4575-00188 45 Nut 09724
4Screw 2175-00200 46 Drive roller end shaft 06121-1J
5Bushing 06101-1C 47 Setscrew 08650
6Grease fitting 10239 48 Drive roller shaft center 06121-1K
7Bracket 3475-00795 49 Grease tube 3375-01181
8Screw 09887 50 Scrap tray 3475-00251
9Hinge 4975-09262 51 Conveyor end tray 3475-00248
10 Screw 08932 52 Screw 2175-00191
11 Screw 2175-00210 53 Grease fitting 10242
12 Screw 2175-03420 54 Roller bearing bracket 2A-06162-7C
13 Instruction plate 06125-2J 55 Bushing 06100-3E
14 Screw 2175-00189 56 Shim 2275-03080
15 Latch 06125-2C 57 End roller 4375-00093
16 Cover latch retainer 06125-2B 58 Spring tension nut 07320-4F
*Cover assy., complete 4575-00191 59 Spring 08595
17 Cover 3475-00247 60 Bolt 2175-00194
18 Washer 2275-03051 61 Bolt 2175-03072
19 Nut 2175-00214 62 Washer 2275-03071
20 Cover, grease tubes 3475-00249 63 Belt tension arm & bracket 4575-00186
21 Knob 06125-2E 64 Spacer 3375-00548
22 Washer 2275-03060 65 Washer 2275-03081
23 Support roller assembly 4375-00092 66 Washer 2275-03071
24 Spacer 06120-5A 67 Cap nut 2175-07072
25 Side assy., rear with bushing 4575-00187 68 Ball 2275-00042
26 Bushing 06101-1C 69 Belt tension bracket 4575-00183
27 Bearing block 4975-00048 70 Setscrew 2175-07162
28 Screw 2175-00189 71 Conveyor belt 2375-00033
29 Bracket 3475-00795 72 Drive roller assembly 4675-00262
30 Belt tension spring bracket 00120-8G 73 Switch bracket 3475-00187
31 Bushing 06100-3D 74 Bolt 2175-03051
32 Drive roller shaft 3375-00400 75 Washer 2275-03050
33 Roller 4975-00048 76 Switch box 2675-00217
34 Retaining ring 10224-S 77 Switch 2675-00045
35 Washer 09297-06 78 Switch plate cover 3475-00258
36 Crank pin 06140-9F 79 Screw 2175-03422
37 Setscrew 2175-00198 80 On / Off plate 07325-2F
38 Bushing 06100-3D 81 Locking ring 2675-00094
39 Pivot lever assembly 4975-00104 82 Gasket 2675-00093
40 Support plate 06120-2E 83 Nut 2175-07050
41 Shim .006 09297-06 84 Lockwasher 2275-03055
Shim .012 09297-12 N/S Cord assembly 2675-00013
Shim .018 09297-18 N/S Straight connector 2675-00652
Shim .060 09297-60 N/S Cord clamp 2275-00149
42 Retaining ring 2275-00174 N/S Product scoop 3475-00993