Berkel 909/1 User manual

Sharpener Assembly
Parts List
Item Description Part Number
sharpener ass
y
. w/o cover 4675-00851
sharpener ass
y
. w/ cover ass
y
. no upper
g
uard 4675-00853
**sharpener ass
y
. w/ cover ass
y
. & upper
g
uard 4975-00409
1 screw 2175-00382
2 stop clip 3475-00792
3 nut 2175-00387
4 washer 2275-03040
5 inside stone
(
deburrin
g)
3675-00075
6 outside stone
(
sharpenin
g)
3675-00076
7 nut
(
LH
)
2175-00388
8 spindle bearin
g
3375-01123
9 ball 2375-00150
10 outside spindle
(
sharpenin
g)
3375-01119
11 inside spindle
(
deburrin
g)
3375-01118
12 ad
j
ustin
g
plate 3475-00789
13 washer 2275-03040
14 screw 2175-00384
15 washer 2275-01037
16 link screw 3375-01121
17 handle w/ decal 4575-00832
18 knob, alum
(
lockdown nut
)
3375-01101
cover onl
y
3775-00389
**cover onl
y
with upper
g
uard 4975-00407
cover ass
y
. 4675-00852
**cover ass
y
. with upper
g
uard 4975-00408
21 arrow decal 3175-00028
22 screw 2175-00397
23
g
roove pin 2275-00220
24 retainin
g
rin
g
2275-00445
25 sharpener frame 3675-00236
26 nut 2175-00386
27 bolt 2175-00385
28 sprin
g
3275-00210
29 sprin
g
3275-00212
30 spindle 3375-01120
31 lever ass
y
. w/ sprin
g
4375-00200
33 retainin
g
rin
g
2275-00444
34 washer 2275-00451
36 washer
(
rubber
)
3275-00042
38 link 3475-00791
39 retainin
g
rin
g
2275-00443
41 washer 2275-00441
42 screw 2175-00382
N/S sharpener maint. kit 4975-00375
20
N/S
** kit to upgrade to 909/1 & 919/1 "T" shaped upper knife guard
19

TOP VIEW
Item Description Part Number Item Description Part Number
upper guard(909/1 "T" shaped) 3775-00442 42 hole cover (small) 3675-00072
product table complete 4675-00915
upper guard (909 "L" shaped) 3775-00443 table complete w/ ergo handle 4675-00916
screw, adjustment (not shown) 2175-03320 44 hook (LH) 3475-00164
lower guard 3775-00441 45 screw 3375-00333
lower guard, assy. (1, 3 & 6) 4575-00831 46 spring washer 3275-00043
2 screw, tamper proof 2175-00374 47 knob 2275-00043
3 pin center plate 3375-01077 48 spacer 3375-00244
4 pad upper, old style only 3875-00140 handle, pusher 2lbs. 3375-01065
5 pad lower, old style only 3875-00139 set screw, 3/8-16 X 3/4 for above 2175-07175
6 post center plate 3375-01073 49 hook (RH) 3475-00163
7 magnet assy. 4175-00436 50 bushing 2275-00045
8 plunger center plate, assy. 2375-00139 51 pad, wear 3875-00123
9 center plate assy. (w/ 7 & 8) 4675-00823 52 pusher assy. Complete 4675-00662
10 knife bolt, 7/16-20 X 5/8 3375-01072 53 truss head screw 2175-03452
11 knife washer 3475-00781 54 shaft 3375-00242
12 cover ring 3875-00025 55 compression spring 3275-00029
13 knife box cover 3475-00765 lock pin (plastic, push on) 3875-00022
knife belt (flat, 60 Hz) 2375-00141 guide, pusher (metal screw on) 3375-01149
knife belt (flat, 50 Hz) 3375-00142 screw for above 2175-03441
15 knife pulley bearing assy. 4375-00192 washer, for above 3275-00111
16 screw knife box cover 2175-03452 57 s/s washer 2275-00438
knife, SS 3675-00070 58 knob 2275-00042
knife, Silver Standard 3675-00275 N/S ergonomic handle 3875-00148
18 knife box bolts 2175-03063 N/S ergonomic handle bracket 3475-00811
19 knife box washers 2275-03065 N/S screw, drive in for bracket above 2275-00066
20 knife box assy. 4675-00856 N/S ergonomic handle & bracket 4575-00836
21 pin upper hinge 2275-01122 N/S ergonomic handle kit 4975-00360
22 upper hinge 3475-00156 59 spacer 3375-00243
23 screw upper hinge 2175-03641 product table 4575-00847
25 set screw 2175-07152 product table for ergo handle 4575-00848
26 cover plate 3475-00162 61 bolt 3/8 x 1/2 2175-03277
27 pin 3375-00291 62 bracket, w/ storage pin 4675-00962
28 lower hinge 3475-00363 63 knob 2275-00063
29 screw #10 x 3/8 2175-03441 64 washer 2275-03050
30 setscrew 2175-05154 65 cap nut 2175-07052
31 acorn nut 2175-07052 plug (old style) 3375-00309
shoe post 909 4575-00208 setscrew (old style) 2175-05143
shoe post 919 4575-00117 66A pin, table adjustment 3375-01182
4" shoe post 909 4575-00307 66B pin, table adjustment 3375-01147
4" shoe post 919 4575-00178 68 plug 3475-00080
4" set of 4 posts 909 4975-00024 69 screw socket HD 2175-01765
4" set of 4 posts 919 4975-00025 70 support arm 4975-00371
lift kit shoe post 4575-00823 71 upper pin 2275-00065
33 foot post hook 3275-00059 72 rivot 2275-00066
34 shoe rubber 3675-00061 73 washer 2275-03020
35 gauge plate 4575-00808 74 lower pin 3375-00311
N/S gauge plate assembly 4675-00822 75 sharpener w/ cover & guard 4975-00409
36 washer 1/4 2275-03050 76 base 3775-00365
37 nut 1/4 2175-05051 77 bracket pusher 3475-00132
38 hole cover (large) 3675-00071 78 clip lock pin (old style) 2175-00435
slice deflector, gray plastic 3875-00138 79 pin, pusher storage 2175-00435
slice deflector, black plastic 3875-00134 80 bracket knob 3475-00133
thumb screws for above 2275-00221 N/S ergonomic handle bracket 3475-00811
40 gauge plate support 3775-00147 81 instruction label 919 3175-00572
41 screw 5/16 x 1 2175-01764 82 logo, Berkel 3175-00152
1
66
39
32
43
N/S
56
60
14
17
1A

BOTTOM VIEW
Item Description Part Number Item Description Part Number
1 gauge plate support 4675-00821 38 snap ring 2275-00092
2 slide rod plate 3475-00162 39 washer 3275-00047
3 bushing 2275-00058 40 screw #10 x 1/2 2175-03442
4 slide rod 3375-00296 41 spring 3275-00061
5 shim 3275-00044 42 spring hook 3275-00060
6 base gauge plate 3775-00146 43 setscrew 2175-05152
7 set screw 2175-05155 44 carriage assembly 4675-00473
8 lock washer 2275-03050 45 carriage cover 3475-00169
9 screw 1/4 x 1-1/4 2175-01054 46 oil wick 3275-00035
10 screw 1/4 x 1 2175-00097 47 bushing 7/8 2275-00053
11 pin 2275-01131 48 oil hole cover 2475-00003
12 index link 4575-00101 49 plug 3375-00336
13 housing 3775-00365 50 setscrew 2175-00381
14 instruction label 3175-00543 51 rail, square 3375-00305
15 name plate 3175-00152 52 flat HD screw 4/15 x 1-1/4 2175-01665
16 washer 2275-03050 53 nut 5/16 2175-05060
17 screw 1/4-20 x 1-1/4 2175-03858 54 nut, locking #10 2175-00107
18 toggle switch assy., DPTT 2675-00680 55 setscrew FP #10 (adjustment) 2175-00106
pushbutton (oval) 2675-00801 57 washer 2275-00091
shim (lg. Washer) 09175-30 58 roller bearing assembly 4375-00031
ring, mounting (lg. Nut) 2175-00434 59 bolt 5/16 x 1-1/4 2175-01065
latch/contact block (oval) 2675-00800 switch boot (rectangle) 3675-00232
pushbutton kit (4 items above) 4975-00404 switch boot (oval) 3675-00259
pushbutton & boot (oval) 4175-00575 61 lockwasher 2275-03065
boot (oval) 3675-00259 62 bracket 3375-00304
pushbutton (rectangle) 2675-00653 63 screw 5/16 x 1/2 2175-01862
base/contact block (rectangle) 2675-00665 64 flat washer 5/16 2275-01061
boot (rectangle) 3675-00232 65 bolt 5/16 x 7/8 2175-03063
20 switch box cover 3875-00137 66 motor clip 3275-00039
21 switch box cover screw 2175-00375 67 motor clamp 2275-00087
22 pilot light 2675-00669 68 washer 3375-00131
23 lock washer 5/16 2275-01055 69 roller adjusting bracket 3375-00306
24 bolt 5/16 x 1/2 2175-01060 70 cord cover 3475-00702
25 bushing 3375-01070 71 screw (self tapping) 2175-00105
26 screw 3/8 x 1-1/4 2175-01775 power cord NEMA-5-15P 4175-00031
27 clamp, index link 3375-00298 retractable power cord 4175-00582
gear segment assy. 4375-00196 motor pulley, 60Hz 3375-01099
gear segment, 25 & 28 4975-09280 motor pulley, 50Hz 3375-01100
28A gear segment pin 3375-01102 N/S fan 2375-00137
29 name plate 3175-00152 N/S cover for fan 3875-00146
index knob 3875-00151 motor 115V (kit, 1/3 to 1/2 H.P.) 4975-00386
index knob kit, 30 & 32 4975-09506 1/2 hp motor (only)115V 4175-00511
31 nut 1/2" 2175-00121 motor 220V 50Hz 4175-00431
32 plug 1-1/4 2275-00414 75 bolt 2175-01760
33 setscrew 2175-05163 76 pivot assembly motor 4575-00097
34 worm gear assembly 4675-00336 77 motor mount 4575-00805
35 rubber washer 3275-00045 78 thread rod 2175-00378
36 rubber bumper 3275-00046 N/S switch, motor starting 4975-00349
37 round rail 3375-00091
19
30
28
60
72
73
74

POWER STROKE
Item Description Part Number Item Description Part Number
N/S Power Stroke Complete 4975-00368 41 speed nut 2275-00123
1 bolt 5/16 x 2 2175-01267 42 strain relief 2675-00562
2 bolt 5/16 x 3-1/2 2175-01270 43 bushing 2275-00021
3 bolt 5/16 x 1-1/2 2175-01065 44 key 3275-00006
4 washer 2275-01061 45 crank assy. (complete) 4375-00191
5 idler pulley 4375-00137 46 bushing (arm) 2275-00022
8 pulley & pulley assembly 4675-00811 47 washer 3275-00010
9 bolt 5/16 x 3/4 2175-03062 48 crank assembly 4375-00189
10 bracket 3475-00324 49 ball bearing 2375-00010
11 spacer 3375-01088 50 rod & brg. Assy. (short) 4675-00840
13 spacer 3375-00223 51 set screw 1/4 x 5/16 2175-05152
14 nut 5/16 2175-05060 52 pulley 3775-00373
15 washer 5/16 flat 2275-01060 53 shift lever assy. (complete) 4575-00865
16 roller 3275-00024 54 knob (sold each, need 2) 3875-00026
17 lockwasher 5/16 2275-03065 55 pin 2275-00051
18 washer 1/2" hole 3275-00018 56 shift lever & bracket assy. 4675-00925
19 bushing 3275-00023 57 nut 1/4" 2175-00265
20 rivet 2275-00029 58 bracket 3575-00063
21 drive arm assembly 4375-00188 59 spacer 3375-01151
22 nut #10 2175-05040 61 spring washer 7/16" 3275-00025
24 spring 3275-00084 62 washer 2275-00408
26 control rod 3375-00227 63 bolt 1/4" 2175-00210
27 washer, plastic, 7/8" hole 3275-00032 64 belt poly V4 2375-00138
28 arm, w/ 46 4375-00193 65 belt, round 2375-00133
29 shim, plastic 1/2" hole 3275-00128 66 bearing assy. L/H 2375-00144
30 washer 2275-00028 67 bearing assy. R/H 2375-00143
31 rod & brg assy. (long) 4375-00197 motor pulley auto drive, 60Hz 3375-01083
32 screw 5/16 x 7/8" 2175-01863 motor pulley auto drive, 50Hz 3375-01084
33 shim 09664-60 motor pulley auto drive, FS 3375-01222
34 plate & shaft 4575-00075
35 bolt 5/16 x 1-1/4 2175-01264 53 shift lever assy. (complete) 4575-00314
36 drive screw 2175-00424 detent plate 3475-00782
shift plate assy 4575-00866 plunger assembly 2375-00030
stroke plate, part of 37 3175-00571 nut 2175-05071
shift plate, part of 37 3475-00835 37 indicator plate 3175-00571
38 auto base 3775-00366 spacer, long (for control rod) 3375-00438
39 shield 3475-00783 spacer, short (for control rod) 3375-00439
N/S cover for fan if so equiped 3875-00146
40 screw 2175-03442
68
37 N/S
N/S
parts for shift lever with detent system

909/919 Electrical
Item Description Part Number
1 speed selector switch 2675-00680
2 speed switch cord assembly 4175-00433
3 motor overload wire 2675-00660
4 motor common wire 2675-00661
5 motor ground wire 2675-00666
6 power cord assembly 4175-00031
7 proximity switch 4175-00437
8 control cord assembly 4175-00505
9 relay socket assembly 4975-00383
10 pilot light 2675-00669
11 pilot light wire 2675-00670
12 power switch jumper 2675-00662
13 pushbutton contact block 2675-00800
14 spacer, hex #8 - 32x7/8" 2275-00448
15 lock washer, #8 2275-01037
16 screw #8 - 32x3/8" 2175-03431
17 screw #6x1/2" 2175-01322
18 nut, hex #6 2175-05020
19 relay socket bracket 3675-00228
relay 115VAC 2675-00753
relay 220VAC 2675-00657
21 terminal block cover 3675-00229
N/S schematic decal 3175-00579
23 motor start switch 4975-00349
24 relay sock.cov.w/schem. Decal 3675-00229
N/S mercury switch 2675-00646
20

909 Lift Assembly
4975-00348
Item Description Part Number Item Description Part Number
1 ratchet bracket 4575-00824 11 screw 2175-03341
2 handle assy. 4575-00825 12 shim 9405-30
3 key 10308 13 knob 2275-00042
4 screw 2175-03657 14 lever plate 3175-00613
5 spacer 2275-00437 15 drive screw 2175-00257
6 ratchet 2375-00145 16 set screw 2175-05143
7 lock washer 2275-03055 17 instruction plate 3175-00618
8 hex nut 2175-07050 18 screw 2175-03457
9 key 3275-00006 19 handle stop pin 3375-01197
10 lift arm assy. 4375-00199

919 Lift Assembly
4975-00350
Item Description Part Number Item Description Part Number
1 ratchet cover 3475-00787 11 screw 2175-03341
2 handle assy. 4575-00826 12 shim 9405-30
3 key 10308 13 knob 2275-00042
4 screw 2175-03457 14 lever plate 3175-00613
5 spacer 2275-00439 15 drive screw 2175-00257
6 ratchet 2375-00145 16 set screw 2175-05143
7 lock washer 2275-03055 17 instruction plate 3175-00618
8 hex nut 2175-07050 18
9 key 3275-00006 19
10 lift arm assy. 4375-00198 20 screw 2175-03455