Bestop 41401 User manual

0704 Rev. A

41401 pg 1

Cockpit Cover Roof Rack

Installation Instructions

Inc.

For: Wrangler, 1986 - current Part Number: 41401

Table of Contents

COCKPIT COVER ROOF RACK PARTS LIST ................... PAGE 2

COCKPIT COVER ROOF RACK HARDWARE IDENTIFICATION .....PAGE 2

COCKPIT COVER ROOF RACK TOOLS NEEDED .................PAGE 2

COCKPIT COVER ROOF RACK INSTALLATION ..................PAGE 3

COCKPIT COVER ROOF RACK WARRANTY ....................PAGE 4

41401 pg 2

0704 Rev. A

Parts List and Hardware Identiﬁcation

41444 Universal Rack Tray

(Sold Separately), Qty - 1 Gasket, Qty - 4,

Part Number 347.88

Pillar Shim - Lt, Qty - 1,

Part Number 348.67

Pillar, Qty - 4,

Part Number 348.69

Pillar Shim - Rt, Qty - 1,

Part Number 348.66

Tray Mounting Tab, Qty - 4,

Part Number 374.77

Cross Rail, Qty - 2,

Part Number 374.78

1/4-20 x 3/4" Pan Head

Phillips Screw, Qty - 8,

Part Number 257.92

1/4-20 x 1" Hex Head

Screw, Qty - 2,

Part Number 394.85

1/4-20 x 1-1/2" Hex Head Screw,

Qty - 2, Part Number 395.25

1/4-20 x 1-1/4" Pan Head Phillips Screw,

Qty - 8, Part Number 397.22

1/4" Internal Star Lock

Washer, Qty - 20,

Part Number 397.21

1/4-20 Hex Nut,

Qty - 12,

Part Number 397.20

Tools Needed

#2 Phillips Screwdriver

7/16" Wrench

0704 Rev. A

41401 pg 3

Step Three

Install Cross Rails

Orient the Cross Rails with the large holes on the ends facing up and place them on

each set of Pillars.

Secure each Cross Rail to the Pillars using two 1/4-20 x 3/4" Pan Head Phillips

Screws, two 1/4" Internal Star Lock Washers and two 1/4-20 Hex Nuts for each rail.

Securely tighten all fasteners, including the screws that secure the Pillars to the roof.

Pillar

Cross Rail (Front Shown)

Front

1/4-20 x 3/4" Pan

Head Phillips Screw

Cross Rail

Pillar 1/4-20 Hex Nut

1/4" Internal Star

Lock Washer

Installation

Step One

INSTALL REAR PILLARS ON COCKPIT COVER

Locate the four screws on the roof of the

Cockpit Cover. Turn them counter clockwise

to remove them.

Place a Gasket over each of the rear holes

with the rounded corners facing the outside

of the cover. Fill each hole with three 1/4"

Flat Washers. Place a Pillar over each Gas-

ket and install a 1/4-20 x 1" Hex Head Screw

with a 1/4" Internal Star Lock Washer. DO

NOT fully tighten the screws at this time.

Step Two

INSTALL FRONT PILLARS ON COCKPIT COVER

Place a Gasket over each of the front holes in the shell with the rounded corners

toward the outside of the shell. Fill each hole with three 1/4" Flat Washers.

Locate the Pillar Shims in the parts kit. They will be marked “Front Rt” and

“Front Lt” on the under side. Place the shims over the Gasket at the appropriate

hole in the shell with the rounded corners toward the outside of the shell. The

tall side of the Shim should be toward the front. Install a Pillar over each shim

using a 1/4-20 x 1-1/2" Hex Head Screw and a 1/4" Internal Star Lock Washer.

The sides of the Pillar should be ﬂush with the Shim when the Shim is oriented

correctly. DO NOT fully tighten the screws at this time.

Rear

Pillar

1/4-20 x 1" Hex Head

Screw with 1/4" Internal

Star Lock Washer

Gasket

Pillar Shim

Pillar

1/4-20 x 1-1/2"

Hex Head Screw

1/4" Internal Star

Lock Washer

41401 pg 4

0704 Rev. A

Step Four

Secure 41444 Universal Rack Tray to Rear

Cross Rail (Optional)

Remove the eye bolts from the Tray and place

it on top of the roof between the Cross Rails.

Loosely attach the narrow end of a Tray Mount-

ing Tab to each of the eye bolt holes in the Tray

using a 1/4-20 x 3/4" Pan Head Phillips Screw

and a 1/4" Internal Star Lock Washer for each

Tab.

Secure the other end of the Tray Mounting Tabs

to the underside of the rear Cross Rail using

two 1/4-20 x 1-1/4" Pan Head Phillips Screws,

two 1/4" Internal Star Lock Washers and two

1/4-20 Hex Nuts for each tab. Tighten the

screws for the Tray Mounting Tabs.

The two holes in the center of each rail will not

be used.

The maximum load is 50 lbs. evenly distributed.

Rear Pillar

Universal Rack Tray

Rear Cross Rail

1/4-20 x 3/4 Pan Head

Phillips Screw and 1/4"

Internal Star Lock Washer

Tray Mounting Tab

1/4-20 x 1-1/4" Pan

Head Phillips Screw

1/4-20 Hex Nut

1/4" Internal Star

Lock Washer

Tray Mounting

Tab

Rear Cross

Rail

LIMITED WARRANTY

We warrant our product to be free from defects in material and workmanship, for terms speciﬁed below, provided there has been normal use and proper maintenance.

This warranty applies to the original purchaser only. All remedies under this warranty are limited to the repair or replacement of any item or items found by the factory to

be defective within the time period speciﬁed.

If you have a warranty claim, ﬁrst you must call our factory at the number below for instructions. You must retain proof of purchase and submit a copy with any items returned

for warranty work. Upon completion of warranty work, if any, we will return the repaired or replaced item or items to you freight prepaid. Damage to our products caused

by accidents, ﬁre, vandalism, negligence, misinstallation, misuse, Acts of God, or by defective parts not manufactured by us, is not covered under this warranty.

THE WARRANTY TIME PERIOD IS AS FOLLOWS: ALL “GOODS” MANUFACTURED BY OUR COMPANY: ONE YEAR FROM DATE OF PURCHASE.

ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURA-

TION AND SCOPE AS THE EXPRESS WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE.

Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations

or exclusions may not apply to you.

This warranty gives you speciﬁc legal rights, and you may also have other rights which vary from state to state.

For further information, please contact: Bestop Inc.

Customer Service

(800)346-3910

(303)465-1755

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