Biddle Style 100A H User manual

a
Manual
Invisidor STYLE Air Curtain
Version 3.0
Original Manual English

2
Copyright
All the information and drawings in this manual are the property of Biddle and may not be
used (other than for the actual operation of the device), photocopied, duplicated, translated
and/or be brought to the attention of third parties without Biddle’s prior written permission.
The name Biddle is a registered trademark.
Warranty and liability
Please refer to Biddle's Terms of Sales and Delivery for warranty and liability conditions.
Biddle excludes liability for consequential loss at all times and under all circumstances.
Liability for the contents of this manual
However much care might have been taken in ensuring the correctness and, where neces-
sary, completeness of the description of the relevant parts, Biddle disclaims all liability for
damage resulting from any inaccuracies and/or deficiencies in this manual.
Should you detect any errors or ambiguities in this manual then we would be pleased to
hear from you: it helps us to improve our documentation even further.
Biddle retains the right to change the specifications stated in this manual.
For more information
If you have any comments or questions about specific topics relating to this product,
please do not hesitate to contact Biddle.
Addresses
United Kingdom
Biddle Air Systems Ltd.
St. Mary’s Road
Nuneaton
Warwickshire CV11 5AU
United Kingdom
Tel: [phone]
Fax: [phone]
e-mail: [e-mail]
internet: www.biddle-air.com

Version 2 (20-09-10) 3
Contents
1 INTRODUCTION...............................................................................................................4
1.1 About this manual.......................................................................................................4
1.2 Delivery Check ...........................................................................................................4
1.3 Safety and Electrical Connections..............................................................................4
1.4 Technical Data Table...................................................................................................5
2 INSTALLATION ................................................................................................................6
2.1 Horizontal Style Air Curtain.........................................................................................6
2.1.1 Location........................................................................................................................ 6
2.1.2 Wall and Ceiling Fixing................................................................................................. 6
2.1.3 Lifting with Eye Bolts .................................................................................................... 6
2.1.4 Multiple Air Curtains ..................................................................................................... 7
2.2 Vertical Style Air Curtain ...........................................................................................11
2.2.1 Location.......................................................................................................................11
2.2.2 Floor Fixing..................................................................................................................11
2.2.3 Stacking Air Curtains .................................................................................................. 12
2.3 LPHW Models...........................................................................................................12
2.4 Mounting and Connecting Controller........................................................................15
3 OPERATIONS.................................................................................................................19
3.1 Remote Controller Operations and DIP Switch Settings...........................................19
3.2 Tailoring the System .................................................................................................20
3.3 External Controls......................................................................................................21
3.4 Multiple Installation...................................................................................................22
4 COMMISSIONING..........................................................................................................22
4.1 Transformer Speed Controller...................................................................................23
4.2 PCB Status...............................................................................................................23
5 FAULT CONDITIONS .....................................................................................................24
5.1 User Fault Finding Flowchart....................................................................................25
6 SERVICE & MAINTENANCE .........................................................................................26

4
1 Introduction
1.1 About this manual
This manual describes the installation, operation and maintenance of the Invisidor Style air
curtain unit. The manual also provides information on service and fault conditions.
1.2 Delivery Check
Check the unit and all its packaging for correct delivery. Make sure that all components
and accompanying parts have been supplied. Immediately report to the supplier if any-
thing is missing or damaged
1.3 Safety and Electrical Connections
All electrical wiring and connections MUST be carried out by a competent qualified
electrician in accordance with the latest edition of the IEE wiring regulations and/or
local statutory regulations.
•A single phase or 3 phase local isolator with a contact separation of at least 3mm on all
poles must be fitted in the electrical supply wiring to the air curtain located in an acces-
sible position.
•The air curtain must be earthed.
•The appliance must be connected using cables having an appropriate temperature
rating (heat resistant). For two air curtains in a vertical stack, electrical power must be
connected separately to the bottom air curtain and to the top air curtain. NB The elec-
trical supply to the top air curtain may be routed via the bottom air curtain.
•Ensure that the supply cables, circuit breakers and other electrical installation equip-
ment are correctly sized for the air curtain being installed; see Table 1 for Power Rat-
ings. See also data badge inside of unit adjacent to electrical inlet.
•On a 3 phase electrical supply the unit requires a neutral connection (3N~).
•Cable glands used for the Electrical Input must be rated IP21 or higher.
Attention: For stainless steel units the inlet casing and back casings are coated in an
easy to peel protective film. Please ensure all the protective film is removed before the
air curtain is put into service.

Version 2 (20-09-10) 5
1.4 Technical Data Table
Table 1 Product Code and Electrical Specification
Air Curtain Electrical Supply
(V/ph/Hz)
Rated
Power
Input
(kW)
Current
per phase
(A)
Heat
Output
(kW)
Weight
(kg)
Ambient Units
Style 100A H 230/1/50 0.30 1.5 N/A 59
Style 150A H, Style 150A V 230/1/50 0.40 2.0 N/A 72
Style 200A H, Style 200A V 230/1/50 0.60 2.9 N/A 98
Top air
curtain 230/1/50 0.30 1.5 N/A
Style 250A V
(Stacked Unit) Bottom air
curtain 230/1/50 0.40 2.0 N/A 131
Top air
curtain 230/1/50 0.30 1.5 N/A
Style 300A V
(Stacked Unit) Bottom air
curtain 230/1/50 0.60 2.9 N/A 157
Water Heated Units
Style 100W H 230/1/50 0.30 1.3 66
Style 150W H, Style 150W V 230/1/50 0.40 1.8 82
Style 200W H, Style 200W V 230/1/50 0.60 2.7 112
Top air
curtain 230/1/50 0.30 1.3 Style 250W V
(Stacked Unit) Bottom air
curtain 230/1/50 0.40 1.8 148
Top air
curtain 230/1/50 0.30 1.3
Style 300W V
(Stacked Unit) Bottom air
curtain 230/1/50 0.60 2.7
See
Quotation
178
Electric Heated Units
Style 100E H 400/3/50 12.30 18.7 6.0/12.0 62
Style 150E H, Style 150E V 400/3/50 18.40 27.9 9.0/18.0 76
Style 200E H, Style 200E V 400/3/50 24.60 37.5 12.0/24.0 104
Top air
curtain 400/3/50 12.30 18.7 6.0/12.0
Style 250E V
(Stacked Unit) Bottom air
curtain 400/3/50 18.40 27.9 9.0/18.0 138
Top air
curtain 400/3/50 12.30 18.7 6.0/12.0 Style 300E V
(Stacked Unit) Bottom air
curtain 400/3/50 24.60 37.5 12.0/24.0
166
Above information based on high fan speed operation. Weights include 6kg for hanging
brackets used with a horizontal overdoor unit. Foot plate for vertical unit weighs 16kg. Verti-
cal stacked units require a top support wall bracket which weighs 3kg.

6
2 Installation
2.1 Horizontal Style Air Curtain
The Invisidor Style air curtain should be surface mounted inside the doorway
and not exposed to the external environment or moist conditions. It should
not be built-in or recessed in any way.
2.1.1 Location
Ensure that the unit is mounted within its height specification of 1.8m to 3.2m
maximum (from floor level to the underside of the unit) with the air discharge grille
positioned nearest to the door. The air curtain should be located as close to the
door opening as possible for best performance, obstructions such as door opening
devices, structural beams etc will reduce the efficiency of the air curtain. There
must be at least 200mm clearance at the air inlet for air to enter the air curtain, see
Figure 3, Figure 4 and Figure 5.
For maximum effectiveness it is essential to ensure
the width of the air curtain is slightly wider than the
width of the door when it is open.
Using the 2.5mm hexagon key wrench supplied,
unfasten and remove all casing screws from air
curtain inlet grille and carefully detach the casing.
All screws should be kept safe as they will be
required later in the installation.
2.1.2 Wall and Ceiling Fixing
Before fitting the unit to the wall or ceiling ensure suitable wall fixing bolts are used,
taking into account unit weight (see Table 1)*.
Style horizontal air curtains are supplied with two steel wall or ceiling brackets fitted
to each end of the unit. Refer to Figure 3 for wall mounting details and Figure 4 and
Figure 5 for ceiling mounting details.
Ensure all fixings are correctly fitted and securely tightened. Figure 5 shows special
ceiling bracket for use with drop rod covers designed to hide services.
* It is the sole responsibility of the installer to ensure that all the fixing points
and suspension system used are suitable for the air curtain being installed.
2.1.3 Lifting with Eye Bolts
A set of eye bolts are supplied with each horizontal air curtain to assist vertical lifting
and positioning of wall and ceiling mounted air curtains. The back panel case
should be removed before lifting air curtain into position with eye bolts. Using ap-
propriate lifting equipment plan the safe and secure lift of the air curtain. Each eye
bolt should be located and secured, as detailed in Figure 1, ensuring all the nuts are
securely tightened. Remove all eyebolts once the air curtain has been safely lifted
and secured into position.
Back Panel
Inlet Grille
Panel

Version 2 (20-09-10) 7
ALWAYS
•Ensure lifting operations are planned, supervised
and carried out in a safe manner
•Ensure all lifting equipment and accessories are
free of damage and suitable for the proposed use
•Attach lifting equipment securely to the load en-
suring load will remain stable when lifted
•Ensure the load is balanced and will not tilt or fall
•Refer to the relevant local or statutory codes for
•safe lifting practices
NEVER
•Allow inexperienced personnel to operate lift-
ing equipment
•Use damaged accessories or equipment
•Attempt to shorten, twist, knot or tie slings
•Overload slings
•Hammer, force or wedge slings or accesso-
ries into position
•Allow personnel to ride on loads
•Stand directly below the load whilst lifting
Figure 1 Lifting Air Curtain with Eye Bolts
2.1.4 Multiple Air Curtains
For multiple air curtains joined together over a doorway an additional wall bracket
(6811940) or ceiling bracket (6811950) must be fitted at each joining point, refer below
to Figure 2. Inlet casings should only be fitted after all functional tests have been
completed and verified (refer to section 4 - Commissioning).
Figure 2 Horizontal Multiple Installation above Doorway
6811950
6811940
Doorway
Nuts must
be correctly
tighten
Do not use at
less than 45°

Version 2 (20-09-10) 11
2.2 Vertical Style Air Curtain
The air curtain must be surface mounted within the building and not ex-
posed to the external environment or moist conditions. Do not install the
air curtain in a doorway situation where there is a likelihood, or there has
been a history of, rain ingress. The air curtain must not be built into a
compartment or recessed.
2.2.1 Location
Prior to commencing any vertical installation it is essential to ensure the correct handing
has been selected, i.e. Left Hand (LH) or Right Hand (RH) - . see “Handing Guide” in
Figure 6. Maximum doorway width = 2.5m per air curtain.
For maximum effectiveness it is essential to ensure the height of the air curtain is slightly
higher than the opening height of the door. Obstructions such as door opening devices,
structural beams etc will reduce the efficiency of the air curtain. There must be at least
200mm clearance at the air inlet for air to enter the unit, see Figure 6.
2.2.2 Floor Fixing
Using the 2.5mm hexagon key wrench supplied, unfasten and remove all the casing
screws from the air curtain and carefully detach both sections of casing. All screws
should be kept safe as they will be required later in the installation.
Before installing the Style air curtain obtain four suitable fixing bolts, taking into
account floor type and unit weight (see Table 1)*. Rawlplug ®M10 Projecting Rawlbolt ®
44356 type may be suitable. For dimensional details refer to the general assembly draw-
ing, Figure 6.
Style vertical air curtains are supplied with the foot plate fitted. Determine and place the
unit at its most favourable position. A wall bracket must be fitted to the top of the unit for
Style 250V and Style 300V stacked air curtains to tether the top of the unit to the wall. In
order to use the wall bracket supplied ensure the back of the foot plate is no more than
25mm away from the wall. If skirting board, with maximum depth of 25mm is fitted, en-
sure the back of the foot plate is touching the skirting board.
Using the foot plate as a template, mark the location of the four holes, as indicated in the
adjacent picture. Using a suitable masonry drill bit, correctly drill the four marked out
holes. Place M10 fixing bolts into each hole, ensuring all bolts are upright.
Reposition the air curtain foot plate over the
projecting bolts. Tighten each M10 nut as indi-
cated in the adjacent picture. Ensure the verti-
cal unit is secure, upright and square.
Using a hacksaw carefully cut the projecting
bolts flush with the nut, ensuring the foot plate
is not damaged or marked in any way.
* It is the sole responsibility of the installer to
ensure that the floor and any fixing points are
suitable for the air curtain being installed.
Back o
f
foot plate

12
Remove only one M10 nut and refit and secure bolt
with a stainless steel M10 dome nut supplied. Re-
peat for each of the other three projecting bolts one
at a time.
Both sections of the casing should be fitted only
after all functional tests have been completed and
verified (see Commissioning).
2.2.3 Stacking Air Curtains
Only a single Style 100 stacking vertical air cur-
tain should be mounted on top of another vertical
unit.
Using fixing kit components supplied, the vertical
stack frames are joined together using four M8 x
35mm hexagonal bolts and M8 nuts (see pic-
ture). Feed each hexagonal bolt from the top
unit and fasten with M8 nuts. All stacked units
must be secured with a wall bracket at the top of
the stack, refer to Figure 6.
2.3 LPHW Models
For LPHW models ensure suitable water isolating valves, as detailed below, are
fitted to both the flow and return pipework.
Flow and return pipework
Style Horizontal LPHW
Style PHV Vertical LPHW
Flow and return pipework
For the Style air curtain the 3 port valve is fitted inside each unit. There must be a
removable section of pipe between the isolating valve in the flow pipe and the inlet
into the 3-port valve, to allow for removal of the 3 port valve if it ever needs to be
replaced.

Version 2 (20-09-10) 13
Route master/slave cable via
internal hole in stacking bracket
Separate flow and
return pipework for
top and bottom units
Optional 1m
stack unit
RJ master/slave cable safely routed
internally between circuit boards of
top and bottom air curtains
(Fit isolating valves for each flow and return pipe)
AUTOMANUALMANUAL
Each Style LPHW air curtain is fitted with the 3 port valve inside the casing of the air
curtain. For two air curtains in a stack each air curtain requires its own separate wa-
ter flow and return connection.
In order to obtain optimum heat output, all air from the system and the heating coil
must be vented.

14

Version 2 (20-09-10) 15
2.4 Mounting and Connecting Controller
Remove the controller front case from
the back case by pressing on the two
top and bottom tabs and pulling the
two cases apart.
The controller should be located in a
suitable place for easy access, it can
be fixed to the wall via various fixing
slots provided in the back case.
Feed the control cable from the air cur-
tain through the opening in the back
case (see insert). Using suitable fixing
screws secure back case to wall.
Link the RJ plug from the control
cable to the RJ socket on the control-
ler PCB. Refit the controller front
case to the back case.
Note: For controller DIP switch op-
tions and settings refer to section 3.1
(Remote Controller Operations and
DIP Switch Settings).
4-way Controller
DIP switch

16
Voltage tappings on speed
controller can be re-set to
adjust fan speeds to suit
site conditions
Voltage tappings on speed
controller can be re-set to
adjust fan speeds to suit
site conditions

Version 2 (20-09-10) 17
Voltage tappings on speed controller can be re-set to adjust fan speeds to suit site conditions

18
Voltage tappings on speed
controller can be re-set to
adjust fan speeds to suit
site conditions
Voltage tappings on speed
controller can be re-set to
adjust fan speeds to suit
site conditions

Version 2 (20-09-10) 19
3 Operations
3.1 Remote Controller Operations and DIP Switch Settings
On/Off – Manual – Auto
Press On/Off switch (1) to switch the air
curtain On/Off and cycle between Manual
and Automatic modes.
With On/Off switch pressed once, the air
curtain is switched on in Manual mode with
the ‘MANUAL’ LED illuminated.
Press On/Off switch again to selectAuto-
matic mode, the ‘AUTO’ LED is now illumi-
nated.
Pressing the On/Off switch again switches
the air curtain off with all the LED’s
switched off. If an electric heated air curtain
is heating when switched off the fan will
run-on at low fan speed for an extended
time (approx. 2 minutes) to dissipate ex-
cess heat.
Heating Control
Heating levels are selected by stepping up
or down with switches (2) and (3).
Manual mode: heat output can be se-
lected as Zero, Half Heat or Full Heat.
Automatic mode: the set point is selected
as indicated by the LED’s on the heating
level scale, the air curtain measures the in-
coming air temperature and automatically
selects the necessary amount of heat to
keep it at the level selected. Heating level
indicator LED’s go from 0% to 100% in nine
steps to show the heating level selected.
At 0% heat (Ambient) the bottom LED on
the scale is illuminated blue.
Fan Speed
Switches (4), (5) and (6) select fan speed
high, medium or low respectively. The ap-
propriate LED above each fan speed indi-
cator is illuminated to show which fan
speed is selected.
DIP Switch Settings
At the back of the remote control PCB
there are four DIP switches (see above)
that provide the following optional features.
The default settings will be all OFF.
DIP1(ON)
Restart on Power-Up – If electrical
supply to the air curtain is interrupted, upon
restoring electrical supply, the customer’s
settings on the remote control will be
retained, i.e. when electrical supply is
restored, unit retains previous controller
settings.
DIP2(ON) Stop Fan on Cold – Fans switch off
when heating level is achieved (Automatic
mode only).
DIP3(ON) Never Blow Cold – Unit always heats in
Automatic mode (i.e. will not go to ambient
mode).
DIP4(ON) Single Set Point – Heat level setting is
shown as one LED, not progressive scale.
Note: If the mains electrical supply is iso-
lated or cuts-out during operation the safety
thermal cut-out(s) in an electric heated air
curtain may operate. If this happens it will
need to be reset by a competent technician.
Heating Level Scale

20
3.2 Tailoring the System
DIP switches fitted on the main motherboard inside the air
curtain provide a selection of optional features as described
below. Always isolate and switch electrical power off before
configuring and/or changing any DIP switch settings.
Function Control Comments As Supplied
Fan Heat Interlock for Electric Heated
Air Curtains – The heat output is
governed by the fan speed. If low or
medium fan speed is selected then the
heat output will operate on only first heat
stage. Second stage heating will only
operate on high fan speed.
DIP1 Second stage heating will only operate on
high fan speed. Independently set-up DIP
switch on each mother board.
Used to avoid excessive temperatures
with electric heated air curtains on lower
speeds.
For electric heated air
curtains the default
setting for heat output
would be dependent on
fan speed (DIP1 ON).
ForAmbient and
LPHW heated air
curtains default setting
for (DIP1 OFF).
Disable Fan Run-onfor LPHW and
AmbientAir Curtains – Standard run-
on time for units is two minutes.
DIP2
Must only be used for LPHW andAmbient
air curtains. Independently set-up DIP
switch on each mother board.
ForAmbient and LPHW
heated air curtains the
default setting disables
fan run-on (DIP2 ON).
Master/Slave Sensor – Only the air
sensor thermistor in the master air
curtain will be used for measuring the
reference air temperature for the whole
master/slave installation.
Global Switching – This DIP switch
setting must also be used for Global
Switching (Master/Slave) via the INHIBIT
terminal – see next page.
DIP3 Option With DIP3 on master unit set to ON the air
sensor in all the slave air curtains will be
ignored. This avoids situations with mas-
ter/slave air curtains, where it would be
possible that some units can blow cold
whilst others can blow warm air.
The master air curtain need not be the one
that the wall control is plugged into.
The default setting
would be for all
individual air sensors
to be measuring
independently (DIP3
OFF).
Overheat Fan Disable – If DIP4 is off
and thermal cut-out(s) operate, only the
heating circuit is isolated and the
MANUALLED on the controller flashes
RED. If DIP4 is on and thermal cut-
out(s) operate, both heat and fan
circuits are isolated and MANUALLED
flashes RED.
DIP4 Option
(Electric only)
Independently set-up DIP switch on each
mother board.
The default setting
would only disable
electric heating if
thermal cut-out(s)
operate (DIP4 OFF).
- white rectangle indicates the moveable head of each 4 way DIP switch
ON
OFF
1 2 3 4
ON
OFF
1 2 3 4
ON
OFF
1 2 3 4
ON
OFF
1 2 3 4