Bilanciai DD1010 User manual

DD1010 WEIGHING TERMINAL
USE, MAINTENANCE AND INSTALLATION MANUAL
Edition 01/02/2013
Manual ode n°81320431

1
DD1010
TABLE OF CONTENTS
1 INTRODUCTION............................................................................................................................ 3
1.1 Foreword............................................................................................................................................ 3
1.2 Documentation ................................................................................................................................... 4
1.3 Symbols ............................................................................................................................................. 4
1.4 Description of the terminal ................................................................................................................. 5
1.5 Specifications of the terminal ............................................................................................................. 6
1.6 Declaration of onformity .................................................................................................................. 7
1.7 Overall dimensions and weight of terminal ........................................................................................ 7
1.7.1 Plastic version ..................................................................................................................... 7
1.7.2 Stainless steel, tabletop version .......................................................................................... 8
1.7.3 Stainless steel, wall-mounted version .................................................................................. 8
1.8 Instructions for disposal of electrical or electronic waste material ....................................................... 9
1.9 Requiring technical assistance .......................................................................................................... 9
1.10 Warranty ............................................................................................................................................ 9
1.11 Spare parts ...................................................................................................................................... 10
2 SAFETY RULES .......................................................................................................................... 12
2.1 Prohibited uses ................................................................................................................................ 12
2.2 Standards ........................................................................................................................................ 12
2.3 Instructions for use .......................................................................................................................... 12
3 DELIVERY AND INSTALLATION ............................................................................................... 13
3.1 Installation........................................................................................................................................ 15
3.1.1 Tabletop installation ........................................................................................................... 15
3.2 onnecting the terminal to the mains .............................................................................................. 15
3.2.1 hecks .............................................................................................................................. 15
3.2.2 onnection diagram (version with connectors) .................................................................. 16
3.2.2 onnection diagram (version with cable lugs) ................................................................... 17
3.3 ONNE TING THE TERMINAL TO THE WEIGHING PLATFORM ............................................... 19
3.3.1 onnection diagram (platform) .......................................................................................... 20
3.3.2 Equipotential condition between terminal and weighing platform ...................................... 20
3.3.3 Serial connection of digital scale ....................................................................................... 21
3.3.4 Serial connection of analogue scale .................................................................................. 21
3.4 SERIAL ONNE TIONS................................................................................................................. 22
3.4.1 OM1 serial connection .................................................................................................... 22
3.4.2 OM2 serial connection .................................................................................................... 22
3.4.3 RS232 connections ........................................................................................................... 23
3.4.4 RS422 connections ........................................................................................................... 23
4 CONTROLS - TURNING ON AND OFF ...................................................................................... 24
4.1 ON/OFF key ..................................................................................................................................... 24
4.2 Touch screen ................................................................................................................................... 26
4.3 External keyboard and mouse ......................................................................................................... 26
5 USING THE TERMINAL .............................................................................................................. 26
6 OPTIONS ..................................................................................................................................... 27
7 ERROR MESSAGES ................................................................................................................... 28
7.1 Terminal errors ................................................................................................................................ 28
7.2 Scale errors ..................................................................................................................................... 28
CUSTOMISING PARAMETERS ................................................................................................. 30
10 ACCESS TO METROLOGICAL PARAMETERS ....................................................................... 31
10.1 Version with connectors ................................................................................................................... 31
10.2 Version with cable lugs .................................................................................................................... 32
10.3 Internal scale sampling .................................................................................................................... 33

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DD1010
11 REMOVING COMPONENTS ....................................................................................................... 34
11.1 Removing support (stainless steel version only) .............................................................................. 34
11.2 Opening the terminal ....................................................................................................................... 35
11.2.1 Plastic version ................................................................................................................... 35
11.2.2 Stainless steel version ....................................................................................................... 36
11.3 Removing front panel and display .................................................................................................... 37
11.3.1 Plastic version ................................................................................................................... 37
11.3.2 Stainless steel version ....................................................................................................... 39
11.4 Removing terminal power supply unit (stainless steel version with cable lugs only) ........................ 41
11.5 Removing power supply unit for digital scale ................................................................................... 42
11.5.1 Plastic version ................................................................................................................... 42
11.5.2 Stainless steel version with connectors ............................................................................. 43
11.5.3 Stainless steel version with cable lugs .............................................................................. 44
11.6 Removing lithium batteries............................................................................................................... 45
11.6.1 Plastic version ................................................................................................................... 45
11.6.2 Stainless steel version with connectors ............................................................................. 46
11.6.3 Stainless steel version with cable lugs .............................................................................. 47
11.7 Removing weighing cell unit and terminal power supply unit (stainless steel version with cable lugs
only) ................................................................................................................................................. 48
11.8 Removing core card ......................................................................................................................... 49
11.8.1 Plastic version ................................................................................................................... 49
11.8.2 Stainless steel version with connectors ............................................................................. 50
11.8.3 Stainless steel version with cable lugs .............................................................................. 51
11.9 Removing digital scale input ............................................................................................................ 52
11.9.1 Plastic version ................................................................................................................... 52
11.9.2 Stainless steel version with connectors ............................................................................. 53
11.9.3 Stainless steel version with cable lugs .............................................................................. 54
11.10 Removing analogue scale input ....................................................................................................... 55
11.10.1 Plastic version ................................................................................................................... 55
11.10.2 Stainless steel version with connectors ............................................................................. 56
11.10.3 Stainless steel version with cable lugs .............................................................................. 57
11.11 Removing mother board .................................................................................................................. 58
11.11.1 Plastic version ................................................................................................................... 58
11.11.2 Stainless steel version with connectors ............................................................................. 59
11.11.3 Stainless steel version with cable lugs .............................................................................. 60
11.11 Installing optional boards ................................................................................................................. 61
11.12 onnecting peripherals to serial ports and USB ports ..................................................................... 61

3
DD1010
1 INTRODUCTION
1.1 Foreword
• The purpose of this manual is to inform the operator, by means of texts and figures, of the basic
rules and criteria which must be observed to correctly install, safely use and regularly maintain
the weighing unit.
• Always keep this manual to hand! Always observe the instructions contained in the manual!
• Safe operation of the system is entrusted firstly to the operator who must possess sufficient
knowledge of the former.
• The user is responsible for making sure that installation complies with the relative standards in
force.
• The equipment must be installed by qualified personnel after reading and understanding the
contents of this manual.
• “Qualified personnel” means persons that have received sufficient training and have acquired
enough professional experience to be authorised by the "Person in charge of safety" to perform
installation, use and maintenance work.
• Should any faults arise, contact the nearest service centre.
• Neither the user nor unauthorised personnel must attempt to disassemble, modify and tamper
with the system; in this event, the warranty will be immediately invalidated and the Manufacturer
may not be held liable for any damage to people or property.
• For no reason may the information on the nameplate, seals and legalization stamps be altered;
as a consequence, make sure that all plates and labels are readable and, on the contrary,
contact the After Sales Office.
• The Manufacturer cannot be held liable for damage arising out of improper handling of the
terminal.
• The information and illustrations contained in this document are updated as at the date of issue.
• The Manufacturer is committed to constantly improving its products, therefore some components
may be modified.
• All technical information provided in this manual is property of the Manufacturer and must be
considered confidential.
• No part of this manual may be reproduced and/or disclosed, either entirely or partially in any
form or by any means, including hard copies, electronic copies or through the Web, without the
written permission of the Manufacturer
• It is also forbidden to use this manual for any purpose that is not strictly related to the
installation, use and maintenance of the terminal.
• For the purpose of providing extensive and clear details concerning operation, adjustment and
other topics, some illustrations may show the weighing system without its guards. Never use the
system in these conditions! Remove the guards only for the time strictly necessary to perform
repair or maintenance work and refit them as soon as possible.

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DD1010
1.2 Documentation
Standard documentation supplied with the DD1010 terminal consists of:
• QUICK START
multi-language, hard copy, quick reference guide for immediate use, declaration of conformity
and main hazard information.
• USE, MAINTENANCE AND INSTALLATION MANUAL
Multi-language, PDF, hard copy available upon demand.
• MANUAL DESCRIBING APPLICATION AND PARAMETERS
Multi-language, PDF, hard copy available upon demand.
ontact the After Sales Office of our Sales and Service network.
1.3 Symbols
Here below are the symbols used in the manual to draw the operators' attention to the various
danger levels relating to “Use and Maintenance” of the instrument.
DANGER
Denotes an operation or procedure where failure to observe the instructions will result in death or
serious injury.
ATTENTION
Denotes an operation or procedure where failure to observe the instructions could result in minor
injury or damage to the instrument.
WARNING
Information or procedure that the operator must follow to ensure correct use of the system, extend
its service life, prevent damage or loss of programming or optimise operation in compliance with
metric standards.
TECHNICAL SUPPORT
The sections bearing this pictogram must be entrusted to the qualified technician provided by the
manufacturer for the purpose of performing particularly complex work in special conditions.
pecialised mechanical and/or electric and/or software technicians are available according to
need. PERFORMING THESE OPERATIONS IS STRICTLY PROHIBITED! DANGER OF
ACCIDENT OR DAMAGE TO MACHINE!

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DD1010
1.4 Description of the terminal
The DD1010 terminal performs highly accurate and reliable weighing.
• Especially designed for industrial applications.
• Supplied with metrological software required for weighing management.
• ABS and stainless steel enclosure; available both in the tabletop and wall-mounted versions.
• Simple and intuitive to use, thanks to the 5.7" touch screen.
• Versatile and customisable in terms of functions and layout.
• Equipped with a powerful SQL relational database for management of weighing data.
• Advanced network communication and connectivity.
• It can be programmed and customised from a P via a network.

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DD1010
1.5 Specifications of the terminal
Power supply
Direct 12 VD /3 A (Min. 11 V - Max. 15 V)
Via network adapter L+N+R
110 - 240 VA (-15% … +10%)
1.8 A
50 - 60 Hz
60W Max.
Earth connection system Equipotential type for weighbridges
Scales
Total 1/2
(1 analogue or 1 digital; 2 analogue or 2 digital)
Repeater operation
Analog scale
Load cells that can be connected up to 12 x 350 Ohm analogue cells per scale
Minimum impedance 29 Ohm per scale
Load cell power supply 4.5+5 VD
Internal resolution 1000000 points at 10 Hz
Resolution in type-approved version 2 x 4000 ranges, 3 x 3000 ranges
Maximum input signal 35 mV
Sensitivity 0.6 µV/division
Full scale stability < 5 ppm/°
Zero stability < 5 ppm/°
Digital scale
Load cells that can be connected up to one scale with 12 digital cells or two scales
with 8 digital cells
Minimum impedance 80 Ohm
Load cell power supply 10 ÷ 15 VD
Internal resolution 200000 points @ 25 conv/s
Resolution in type-approved version 2 x 4000 ranges, 3 x 3000 ranges
Environmental characteristics
ompensated temperature range From -10 to + 40 °
Operating range From -10 to + 40 °
Maximum humidity 85 % @ 40°
IP protection degree Plastic version and stainless steel version with
connectors: direct outputs IP 20 and front panel
IP 65.
Stainless steel version with cable lugs IP 69K
User interface
Video TFT Display 5.7” with LED
Keyboard Touch screen

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DD1010
Communication ports
USB Type A 2 (+1 internal)
Serial ports 1 rs232/ rs422 optoinsulated- 1 rs232
Ethernet 10/100 1
Memories
SD Board 1
Expansions
Optional board slots 2
1.6 Declaration of Conformity
See QUI K START manual.
1.7 Overall dimensions and weight of terminal
1.7.1 Plastic version
WARNING
The plastic version, both in its tabletop and wall-mounted version, is identical. Only orientation of
the terminal changes.
Figure 1.7-1 - Dimensions of the weighing terminal, plastic version
• Dimensions (in mm): see figure 1.1.
• Weight: 5 kg

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DD1010
1.7.2 Stainless steel, tabletop version
Figure 1.7-2 - Dimensions of the weighing terminal, stainless steel tabletop version
• Dimensions (in mm): see figure 1.2.
• Weight: 5 kg
1.7.3 Stainless steel, wall-mounted version
Figure 1.7-3 - Dimensions of the weighing terminal, stainless steel, wall-mounted version
• Dimensions (in mm): see figure 1.3.
• Weight: 5 kg

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DD1010
1.8 Instructions for disposal of electrical or electronic waste material
This symbol on the weighing instrument means that:
• this electrical/electronic instrument cannot be disposed of as
municipal solid waste.
• It must be disposed of separately.
• It can be handed over to the distributor when purchasing a new
instrument.
• Improper use or disposal of the instrument may be cause of pollution
or health hazards.
• Failure to fulfil the above provisions will be sanctioned under the laws
in force.
In particular:
• the outer casing and mechanical components include plastic and/or metal materials.
• The casing houses printed circuit boards and electronic components.
• Electrical connections consist of insulated copper leads.
ATTENTION
This appliance must be returned to the distributor or handed over to an authorised waste disposal
centre.
1. Requiring technical assistance
Should the instrument work improperly or should there be faults calling for the work of qualified
technicians, contact the nearest service centre of the manufacturer directly.
To obtain a quicker reply, always provide the serial number of the instrument that can be found on
the stamped plate.
Also provide information on the system in which the terminal has been installed.
1.10 Warranty
The conditions of warranty are stipulated in the contract of sale.

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DD1010
1.11 Spare parts
FIG. REF. CODE DESCRIPTION
1.11-1 1 404602
POWER SUPPLY CARD DC-DC 9-18, +15V FOR DIGITAL SCALES
1.11-2 1 404831 MOTHERBOARD DD1010 X CMX300
1.11-1/
1.11-2
2 404991 CARD FOR LCD 5 7" SIZE DD1010
1.11-1 3 47180119
CONNECTION FOR MOTHERBOARD-ANALOGUE/DIGITAL
CONVERTER, "DIADE" SERIES
1.11-2 3 47180230 CONNECTION FOR MOTHERBOARD-ANALOGUE/DIGITAL
CONVERTER DD1010 ST STEEL VERSION WITH CABLE LUGS
L=20 CM
1.11-1 4 54830002
FLAT CABLE ZIF FPC 40-PIN PITCH 0 5MM TOP-TOP CONTACTS
TYPE A L=15 CM
1.11-2 4 54830006
FLAT CABLE ZIF FPC 40-PIN PITCH 0 5MM TOP-TOP CONTACTS
TOP-TOP TYPE A L=35 CM
DD1010 ST STEEL VERSION WITH CABLE LUGS AND DIRECT
OUTPUTS
1.11-1 5 52050019
POWER SUPPLY SWITCHING POWER SUPPLY 100-240VAC/12VDC
OUTPUT 12VDC/60WATT, IEC SOCKET, 2 FERRITE CABLE CORE
AND 4-PIN OUTPUT POWERDIN, CUSTOMISED
1.11-2 5 52050034
SWITCHING POWER SUPPLY 88-264VAC/12VDC IOUT=2 1A 25W,
INSULATED, INPUT/OUTPUT TERMINALS
DD1010 ST STEEL VERSION WITH CABLE LUGS
1.11-1 6 404701
DIGITAL CONV CARD FOR DIGITAL CELLS OF "DIADE" SERIES
1.11-1 7 57130046
BOARD CORE CMX300 INTEL PROCESSOR
1.11-1 8 47180129
CONNECTION FOR MOTHERBOARD-DIGITAL CELL INTERFACE,
"DIADE" SERIES
1.11-2 9 46050253
A/D SIGMA-DELTA CONV UNIT WITH ZAMA CASING FOR
ANALOGUE CELLS

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DD1010
Figure 1.11-1 – Spare parts for plastic terminal
Figure 1.11-2 - Spare parts for tabletop and wall-mounted stainless steel version
1
2
2
3
9
4
5
3
1
6
5
8
4
7

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DD1010
2 SAFETY RULES
2.1 Prohibited uses
The instrument you have purchased is a weighing system and has been designed and manufactured
as such.
Its main purpose is therefore weighing goods.
• It is therefore prohibited to use the terminal without the necessary precautions for safe use.
• The terminal must never be used in potentially explosive environments or places where there is
a risk of fires.
Other uses are allowed only if explicitly authorised by the manufacturer.
2.2 Standards
The operating conditions for the electronic terminal are subject to the regulations in force in the
country in which the terminal is used.
Use in conditions not complying with these standards is prohibited.
2.3 Instructions for use
• When using the instrument, strictly follow the instructions in this manual.
• Should you find differences between the contents of this manual and the instrument you have
purchased, contact your retailer or the After Sales office of the manufacturer.
• Always observe the indications given on the warning and danger plates on the terminal.
• Make sure that all guards are fitted and make sure cables are in good repair and correctly
connected.
• Ensure that the terminal is plugged into a socket with an efficient earth connection and make
sure that the latter complies with the standards in force. heck that there is no difference in
potential between the earth and neutral conductors.
• If the terminal is to be connected to other devices (e.g. a computer), these devices must be
disconnected from the electrical supply before connection to the terminal.
• All maintenance and/or repair work must be performed by authorised personnel.
• Before gaining access to components inside the terminal, disconnect the latter from the power
supply line and wait a few minutes.

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DD1010
3 DELIVERY AND INSTALLATION
Figure 3-1 – Bottom side of the terminal with connectors
Key:
1. Optional board slots
2. Scale 1
3. Scale 2
4. OM2 port
5. OM1 port
6. Expansion for SD card
7. Ethernet port, 10/100 Mb 15/5
8. USB HOST ports
9. 12 V power supply (by means of external power supply unit)
1
2 3
4
5 7 8 9
6

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DD1010
Figure 3-2 – Bottom side of terminal with cable lugs
Key:
1. Optional board slots
2. Scale 1
3. Scale 2
4. OM2 port
5. OM1 port
6. Expansion for SD card
7. Ethernet port, 10/100 Mb 15/5
8. USB HOST ports
9. 12 V power supply (by means of external power supply unit)
1
2 3
4
5
8
6 7 9

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DD1010
3.1 Installation
ATTENTION
This terminal must be installed indoors, sheltered against atmospheri agents, sin e
it has not been designed to resist adverse weather onditions.
3.1.1 Tabletop installation
Place the terminal on a stable surface (table or bench without wheels) and make sure that the
monitor is not exposed to direct light to avoid reflections. Make sure it is stable and firmly resting on
its non-slip feet.
3.2 Connecting the terminal to the mains
3.2.1 Checks
DANGER
Check the following:
• Make sure that the power supply line fulfils the voltage and frequency requirements of the
terminal, which are indicated on the warning plate next to the power supply unit.
• The socket to which the terminal will be connected must feature an earth connection.
• Warning and danger plates are secured to the instrument's casing.
• On the contrary, advise maintenance staff or our Technical ervice Centre.
The instrument's plug has an IP20 protection rating. Provide a connection to the power supply
line that is suitably protected for the environmental conditions.
WARNING
The terminal fulfils the provisions of the European directive on electromagnetic compatibility.
However, it is recommended to provide an electric power supply that is independent from other
power supply lines.
WARNING
Do not place the connection cables of the terminal near power cables that could interfere with
operation of the instrument. For connection, use the cable supplied with the terminal. If the
cable is too short, do not use extensions but contact the Manufacturer.
DANGER
Plug in the instrument and turn on the terminal only after providing all connections to any
peripheral units (scale, printer, serial ports, Ethernet, I/O, etc...).

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DD1010
3.2.2 Connection diagram (version with connectors)
To ensure correct connection of the terminal to the mains, proceed as follows:
• onnect the terminal to the power supply unit;
• Plug the power supply unit into the socket using the cable provided.
Figure 3.2-1 – Connection of the terminal to the mains
Key:
1. Weight display terminal.
2. Power supply unit.
3. Power supply unit cable.
4. Socket.
5. 12V/4A plug.
Power supply cable
As a general rule, the power supply cable is fitted with an IE 320 plug and an Italian 10A plug
(L+N+GND).
Upon demand, it can be fitted with a S HUKO plug.
12V direct current power supply.
The D1010 weighing terminal can also be powered by a direct current source featuring a rated
voltage of 12V.
• Power can also be supplied by a lead battery or by a stabilised power supply unit.
• The source must be able to deliver 4A.
• An external disconnector switch must be provided.
Figure 3.3-1 – Socket
1
2
3
4
5
SHIELD

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DD1010
WARNING
The size and installation of the power supply cable and of the disconnector switch are at the
customer's care.
3.2.2 Connection diagram (version with cable lugs)
onnection to the power supply line is at the installer's care. The customer must provide, by means
of qualified personnel, installation of the earth conductor and power supply cable.
Earth connection
Provide the earth connection for the terminal by means of a yellow-green cable with a size of at least
6mm². Use the grounding screw under the terminal.
To the same earth connection point, connect any equipotential conductor leading from the scale.
Install a three-pole cable of a size that is suitable for the type of system. When choosing a cable,
make reference to the power supply specifications.
Also provide a disconnector switch upstream to the power supply line. The disconnector switch must
be accessible during maintenance of the system.
Basic characteristics of the power supply cable:
• double insulated cable with 3 coloured conductors
(line=brown, neutral=blue, earth=yellow-green)
• internal conductors with size ranging from 1.5mm² to 2.5mm²
• diameter of sheath from 5 to 10mm
ey
1. L = Line, brown conductor
2. N = Neutral, blue conductor
3. T = Earth, yellow-green conductor
Figure 3.2-2 – View of terminal board
1 3
2

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DD1010
DANGER
Check that:
• the voltage and frequency of the electrical supply line correspond to the indications on
the sealing plate on the bottom of the terminal;
• the mains outlet socket to which the terminal is connected is equipped with an earth;
• warning and danger plates are secured to the instrument's casing;
• on the contrary, advise maintenance staff or our Technical ervice Centre.
Scale cable harness
To connect the terminal to the weighing platform, a cable harness is generally provided.
ey
1. 9/15 pin male connector
2. Nut
3. Bottom panel of the terminal
4. able lug
5. Shielded casing with screws
Figure 3.2-3 – Connection of load cell
• Plug the 9/15 pin connector into the dedicated receptacle of the scale
• Secure the cable lug in place with the nut.
• Refit the casing and tighten the screws.
• Place the container at the bottom of the PU container.
onnection varies depending on the type of cell installed on the weighing platform: analogue or
digital. In the event of a duplex scale, connector JBIL1 must be connected to scale A, and connector
JBIL2 to scale B.
WARNING
The cable shield must always be connected to the metal casing of the 9/15 pin connector.
Do not place the cable for connection to the weighing platform within routes carrying cables
leading to power drives.