Bin Master DPM-500 User manual

DPM-500 Analog Input Process Meter
Instruction Manual
Division of Garner Industries
7201 North 98th Street
Lincoln, NE 68507-9741
[phone]
Process Meter
•0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Inputs
•Multi-Pump Alternation Control
•Display One Input in Two Different Scales (e.g. Height & Volume)
•Signal Input Conditioning for Flow & Round Horizontal Tank
•32-Point, Square Root, or Exponential Linearization
•Dual-Line Display
•NEMA 4X and IP65 Rated Front Panel
•UL Listed & CE Marked
•Display Features 0.6" & 0.46" Digits
•Six Full Digits on Each Line
•Optional Superluminous Sunlight Readable Display
•Free USB Programming Software & Cable
•2 or 4 Relays + Isolated 4-20 mA Output Options
•USB, RS-232, & RS-485 Serial Communication Options
•External 4-Relay & Digital I/O Expansion Modules
•Input Power Options Include 85-265 VAC or 12-24 VDC
•Isolated 24 VDC @ 200 mA Transmitter Power Supply
•Modbus® RTU Communication Protocol Standard

DPM-500 Analog Input Meter Instruction Manual
2
Disclaimer
The information contained in this document is subject to change without notice.
BinMaster makes no representations or warranties with respect to the contents
hereof and specifically disclaims any implied warranties of merchantability or fitness
for a particular purpose.
CAUTION: Read complete
instructions prior to
installation and operation
of the meter.
WARNING: Risk of
electric shock or
personal injury.
Warning!
This product is not recommended for life support
applications or applications where malfunctioning could
result in personal injury or property loss. Anyone using this
product for such applications does so at his/her own risk.
BinMaster shall not be held liable for damages resulting
from such improper use.
Limited Warranty
BinMaster warrants this product against defects in material or workmanship for the
specified period under “Specifications” from the date of shipment from the factory.
BinMaster’s liability under this limited warranty shall not exceed the purchase value,
repair, or replacement of the defective unit.
Registered Trademarks
BinMaster®is a registered trademark of Garner Industries. Modbus®is a registered
trademark of Schneider Automation Inc. All other trademarks mentioned in this
document are the property of their respective owners.
© 2018 BinMaster. All rights reserved.
www.binmaster.com
!

DPM-500 Analog Input Meter Instruction Manual
3
Table of Contents
Table of Contents-----------------------------------------3
Table of Figures -------------------------------------------4
Introduction-------------------------------------------------4
Ordering Information ------------------------------------4
Specifications----------------------------------------------6
General ---------------------------------------------------------------6
Process Input-------------------------------------------------------6
Relays-----------------------------------------------------------------7
Isolated 4-20 mA Transmitter Output-----------------------7
Modbus®RTU Serial Communications --------------------7
MeterView Pro------------------------------------------------------7
Compliance Information --------------------------------8
Safety------------------------------------------------------------------8
Electromagnetic Compatibility -------------------------------8
Safety Information----------------------------------------9
Installation --------------------------------------------------9
Unpacking -----------------------------------------------------------9
Panel Mounting Instructions ----------------------------------9
Mounting Dimensions-----------------------------------------10
Transmitter Supply Voltage Selection (P+, P-)--------10
Connections ------------------------------------------------------11
Connectors Labeling------------------------------------------11
Power Connections--------------------------------------------11
Signal Connections--------------------------------------------12
Modbus RTU Serial Communications --------------------13
Relay Connections --------------------------------------------13
Switching Inductive Loads-----------------------------------13
F4 Digital Input Connections--------------------------------14
4-20 mA Output Connections-------------------------------14
Analog Output Transmitter Power Supply---------------14
External Relays & Digital I/O Connections --------------15
Interlock Relay Feature---------------------------------------15
Setup and Programming------------------------------ 16
Overview -----------------------------------------------------------16
Front Panel Buttons and Status LED Indicators------16
MeterView®Pro Software-------------------------------------17
MeterView Pro Installation-----------------------------------17
Display Functions & Messages-----------------------------18
Main Menu---------------------------------------------------------19
Setting Numeric Values---------------------------------------19
Setting Up the Meter (setup) --------------------------------20
Setting the Input Signal (Input) ---------------------------20
Setting the Input Units or Custom Tags (units)-------21
Setting the Decimal Point (dEc pt) -----------------------21
Programming the Meter (prog)-----------------------------22
Setting the Display Parameter & Intensity (dsplay) --25
Setting the Relay Operation (relay)----------------------26
Setting the Relay Action -------------------------------------26
Programming Set and Reset Points-----------------------26
Setting Fail-Safe Operation ---------------------------------27
Programming Time Delay------------------------------------27
Relay Action for Loss of 4-20 mA Input (Loop Break) 27
Relay and Alarm Operation Diagrams ------------------- 27
High Alarm Operation (Set > Reset)---------------------- 27
Low Alarm Operation (Set < Reset)----------------------- 27
High Alarm with Fail-Safe Operation (Set > Reset)--- 28
Low Alarm with Fail-Safe Operation (Set < Reset)---- 28
Pump Alternation Control Operation---------------------- 29
Relay Sampling Operation ---------------------------------- 29
Signal Loss or Loop Break Relay Operation------------ 30
Time Delay Operation ---------------------------------------- 30
Relay Operation Details--------------------------------------- 31
Overview--------------------------------------------------------- 31
Relays Auto Initialization------------------------------------- 31
Fail-Safe Operation ------------------------------------------- 31
Front Panel LEDs---------------------------------------------- 31
Latching and Non-Latching Relay Operation----------- 32
Non-Latching Relay (Auto)---------------------------------- 32
Non-Latching Relay (A-man) ----------------------------- 32
Latching Relay (LatcH) -------------------------------------- 32
Latching Relay (Lt-Clr)------------------------------------- 32
Acknowledging Relays --------------------------------------- 33
Pump Alternation Control Applications (Altern)------ 33
Setting Up the Interlock Relay (Force On) Feature --- 35
Scaling the 4-20 mA Analog Output (Aout)------------- 35
Reset Menu (reset) -------------------------------------------- 36
Control Menu (Contrl) ---------------------------------------- 36
Setting Up the Password (pass)---------------------------- 36
Protecting or Locking the Meter---------------------------- 36
Making Changes to a Password Protected Meter----- 37
Disabling Password Protection----------------------------- 37
Advanced Features Menu------------------------------------ 38
Advanced Features Menu & Display Messages------- 38
Noise Filter (filter) ----------------------------------------- 39
Noise Filter Bypass (bypass)------------------------------- 39
Rounding Feature (round) ---------------------------------- 39
Modbus RTU Serial Communications (serial) ------- 40
Select Menu (SElect)---------------------------------------- 40
Signal Input Conditioning (Functn) ----------------------- 41
Low-Flow Cutoff (CutofF)----------------------------------- 42
Analog Output Programming (AoutPr)------------------- 42
Programmable Function Keys User Menu (user)----- 42
Tare (tare)------------------------------------------------------ 43
Internal Source Calibration (ICAL) ------------------------ 44
Meter Operation------------------------------------------45
Front Panel Buttons Operation----------------------------- 45
Function Keys Operation------------------------------------- 45
F4 Operation------------------------------------------------------ 45
Maximum/Minimum Readings ------------------------------ 45
Troubleshooting-----------------------------------------46
Diagnostics Menu (diag) ------------------------------------- 46
Determining Software Version ----------------------------- 46
Reset Meter to Factory Defaults --------------------------- 46
Factory Defaults & User Settings-------------------------- 47
Troubleshooting Tips------------------------------------------ 48
EU Declaration of Conformity-----------------------49

DPM-500 Analog Input Meter Instruction Manual
4
Table of Figures
Figure 1. 1/8 DIN Panel Cutout Dimensions ................... 9
Figure 2. Panel Mounting Details.................................... 9
Figure 3. Meter Dimensions - Side View....................... 10
Figure 4. Meter Dimensions - Top View........................ 10
Figure 5. Transmitter Supply Voltage Selection............ 10
Figure 6. Connector Labeling for Fully Loaded DPM-500
.............................................................................. 11
Figure 7. Power Connections........................................ 11
Figure 8. Transmitters Powered by Internal Supply ...... 12
Figure 9. Transmitter Powered by Ext. Supply or Self-
Powered................................................................ 12
Figure 10. Voltage Input Connections........................... 12
Figure 11. Relay Connections........................................13
Figure 12. AC and DC Loads Protection........................13
Figure 13. Low Voltage DC Loads Protection................13
Figure 14. F4 Digital Input Connections.........................14
Figure 15. 4-20 mA Output Connections........................14
Figure 16. Expansion Modules & DIN Rail Mounting Kit15
Figure 17. External Relays Module Connections...........15
Figure 18. Digital I/O Module Connections ....................15
Figure 19. Interlock Connections...................................15
Figure 20. Acknowledge Relays w/Function Key or Digital
Input.......................................................................33
Introduction
The DPM-500 is a multi-purpose, easy-to-use digital process meter ideal for level, flow rate,
temperature, or pressure transmitter applications. Its superluminous LED digits make it easily
readable in smoke, dust, fog, and, with the optional sunlight readable display, even direct
sunlight. It accepts current and voltage signals (e.g. 4-20 mA, 0-10 V). Three of the front panel
buttons can be custom-programmed for a specific operation. The analog input can be scaled to
display the process in two different scales; for example, the main display could indicate level in
feet and the second display could indicate the volume in gallons.
The basic model includes an isolated 24 VDC transmitter power supply that can be used to
power the input transmitter or other devices. An additional isolated 24 VDC power supply is
included with the 4-20 mA output option. A digital input is standard.
A fully loaded DPM-500 meter has the following: four SPDT relays, 4-20 mA output, and two 24
VDC power supplies. The meter’s capabilities may be enhanced by adding the following external
expansion modules: four SPST relays (creating an eight-relay process meter), two digital I/O
modules with four inputs and four outputs each, and USB, RS-232 or RS-485 communication
adapters.
The eight relays can be used for alarm indication or process control applications such as pump
alternation control. The 4-20 mA isolated output, Modbus RTU serial communications, and digital
I/O options make the DPM-500 an excellent addition to any system.
Ordering Information
Standard Models
Model Number
Reorder Model
Power
Options Installed
PD6000-6R0-BM
348-0065
85-265 VAC
No options
PD6000-6R2-BM
348-0066
85-265 VAC
2 relays
PD6000-6R3-BM
348-0067
85-265 VAC
4-20 mA output
PD6000-6R4-BM
348-0068
85-265 VAC
4 relays
PD6000-6R5-BM
348-0069
85-265 VAC
2 relays & 4-20 mA output
PD6000-6R7-BM
348-0070
85-265 VAC
4 relays & 4-20 mA output
PD6000-7R0-BM
348-0071
12-24 VDC
No options
PD6000-7R2-BM
348-0072
12-24 VDC
2 relays
PD6000-7R3-BM
348-0073
12-24 VDC
4-20 mA output
PD6000-7R4-BM
348-0074
12-24 VDC
4 relays
PD6000-7R5-BM
348-0075
12-24 VDC
2 relays & 4-20 mA output
PD6000-7R7-BM
348-0076
12-24 VDC
4 relays & 4-20 mA output

DPM-500 Analog Input Meter Instruction Manual
5
Sunlight Readable Display Models
Model Number
Reorder Model
Power
Options Installed
PD6000-6H0-BM
348-0077
85-265 VAC
No options
PD6000-6H2-BM
348-0078
85-265 VAC
2 relays
PD6000-6H3-BM
348-0079
85-265 VAC
4-20 mA output
PD6000-6H4-BM
348-0080
85-265 VAC
4 relays
PD6000-6H5-BM
348-0081
85-265 VAC
2 relays & 4-20 mA output
PD6000-6H7-BM
348-0082
85-265 VAC
4 relays & 4-20 mA output
PD6000-7H0-BM
348-0083
12-24 VDC
No options
PD6000-7H2-BM
348-0084
12-24 VDC
2 relays
PD6000-7H3-BM
348-0085
12-24 VDC
4-20 mA output
PD6000-7H4-BM
348-0086
12-24 VDC
4 relays
PD6000-7H5-BM
348-0087
12-24 VDC
2 relays & 4-20 mA output
PD6000-7H7-BM
348-0088
12-24 VDC
4 relays & 4-20 mA output
Accessories
Model Number
Description
PDA1002
DIN rail mounting kit for two expansion modules
PDA1004
4 SPST (Form A) relays
PDA1044
4 digital inputs & 4 digital outputs (2 may be connected)
PDA1232
RS-232 serial adapter
PDA1485
RS-485 serial adapter
PDA7485-I
RS-232 to RS-422/485 isolated converter
PDA7485-N
RS-232 to RS-422/485 non-isolated converter
PDA8232-N
USB to RS-232 non-isolated converter
PDA8485-I
USB to RS-422/485 isolated converter
PDA8485-N
USB to RS-422/485 non-isolated converter
PDX6901
Suppressor (snubber): 0.01 µF/470 , 250 VAC
Enclosure
Model Number
Description
PDA2811-BM
1 Meter Plastic NEMA 4X Enclosure
Manufactured by Precision Digital Corporation, 233 South St, Hopkinton MA 01748 USA

DPM-500 Analog Input Meter Instruction Manual
6
Specifications
Except where noted all specifications apply to operation at +25°C.
General
Display
Line 1: 0.60" (15 mm) high, red LEDs
Line 2: 0.46" (12 mm) high, red LEDs
6 digits each (-99999 to 999999), with lead zero
blanking
Display
Intensity
Eight user selectable intensity levels
Display
Update Rate
5/second (200 ms)
Overrange
Display flashes 999999
Underrange
Display flashes -99999
Display
Assignment
Display lines 1 and 2 may be assigned to PV1,
PV2, PCT, d r-u, d gross, d nt-g, max/min, max
& min, set points, units (display line 2 only), or
Modbus input.
Programming
Methods
Four front panel buttons, digital inputs, PCand
MeterView Pro software, or Modbus registers.
Noise Filter
Programmable from 2 to 199 (0 will disable filter)
Filter Bypass
Programmable from 0.1 to 99.9% of calibrated
span
Recalibration
All ranges are calibrated at the factory.
Recalibration is recommended at least every
12 months.
Max/Min
Display
Max/min readings reached by the process are
stored until reset by the user or until power to the
meter is turned off.
Password
Three programmable passwords restrict
modification of programmed settings.
Pass 1: Allows use of function keys and digital
inputs
Pass 2: Allows use of function keys, digital
inputs and editing set/reset points
Pass 3: Restricts all programming, function keys,
and digital inputs.
Power
Options
85-265 VAC 50/60 Hz, 90-265 VDC, 20 W max
or 12-24 VDC 10%, 15 W max
Powered over USB for configuration only.
Isolated
Transmitter
Power Supply
Terminals P+& P-: 24 VDC 10%.12-24 VDC
powered models selectable for24, 10,or 5 VDC
supply(internaljumperJ4).
85-265 VAC models rated @ 200mA max, 12-24
VDC poweredmodels rated@ 100mAmax, @50
mAmaxfor 5 or10VDC supply.
Non-Volatile
Memory
All programmed settings are stored in non-
volatile memory for a minimum of ten years if
power is lost.
Fuse
Required external fuse: UL Recognized, 5 A
max, slow blow; up to 6 meters may share one 5
A fuse
Normal Mode
Rejection
Greater than 60 dB at 50/60 Hz
Isolation
4 kV input/output-to-power line
500 V input-to-output or output-to-P+ supply
Overvoltage
Category
Installation Overvoltage Category II:
Local level with smaller transient overvoltages
than Installation Overvoltage Category III.
Environmental
Operating temperature range: -40 to 65°C
Storage temperature range: -40 to 85°C
Relative humidity: 0 to 90% non-condensing
Connections
Removable screw terminal blocks accept 12 to
22 AWG wire, RJ45 for external relays, digital
I/O, and serial communication adapters.
Enclosure
1/8 DIN, high impact plastic, UL 94V-0, color:
black
Mounting
1/8 DIN panel cutout required:
3.622" x 1.772" (92 mm x 45 mm)
Two panel mounting bracket assemblies are
provided.
Tightening
Torque
Screw terminal connectors: 5 lb-in (0.56 Nm)
Overall
Dimensions
4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143
mm)
(W x H x D)
Weight
9.5 oz (269 g)
Warranty
3 years parts & labor
Process Input
Inputs
Field selectable:
0-20, 4-20 mA, 10 V (0-5, 1-5, 0-10 V), Modbus
PV (Slave)
Accuracy
±0.03% of calibrated span ±1 count,
square root & programmable exponent accuracy
range: 10-100% of calibrated span
Temperature
Drift
0.005% of calibrated span/C max from 0 to
65C ambient,
0.01% of calibrated span/C max from -40 to
0C ambient
Signal Input
Conditioning
Linear, square root, programmable exponent, or
round horizontal tank volume calculation
Multi-Point
Linearization
2 to 32 points for PV or PV1
2 to 8 points for PV2 (Dual-scale Level feature)
Programmable
Exponent
1.0001 to 2.9999
Round H Tank
Diameter & Length: 999.999 inch or cm
calculates volume in gallons or liters
respectively.
Low-Flow
Cutoff
0-999999 (0 disables cutoff function)
Decimal Point
Up to five decimal places or none:
d.ddddd, d.dddd, d.ddd, d.dd, d.d,or
dddddd
Calibration
Range
Input Range
Minimum Span
Input 1 & Input 2
4-20 mA
0.15 mA
10 V
0.01 V
An error message will appear if the input 1 and
input 2 signals are too close together.
Input
Impedance
Voltage ranges: greater than 500 k
Current ranges: 50 - 100 (depending on resettable
fuse impedance)
Input
Overload
Current input protected by resettable fuse, 30
VDC max.
Fuse resets automatically after fault is removed.
F4 Digital Input
Contacts
3.3 VDC on contact. Connect normally open
contacts across F4 to COM.

DPM-500 Analog Input Meter Instruction Manual
7
F4 Digital Input
Logic Levels
Logic High: 3 to 5 VDC
Logic Low: 0 to 1.25 VDC
Relays
Rating
2 or 4 SPDT (Form C) internal and/or 4 SPST
(Form A) external; rated 3 A @ 30 VDC and
125/250 VAC resistive load; 1/14 HP (≈50 W)
@ 125/250 VAC for inductive loads
Noise
Suppression
Noise suppression is recommended for each
relay contact switching inductive loads; see
page 13 for details.
Deadband
0-100% of span, user programmable
High or Low
Alarm
User may program any alarm for high or low trip
point.
Unused alarm LEDs and relays may be disabled
(turn off).
Relay
Operation
Automatic (non-latching) and/or manual reset
Latching (requires manual acknowledge)
with/without clear
Pump alternation control (2 to 8 relays)
Sampling (based on time)
Off (disable unused relays and enable Interlock
feature)
Manual on/off control mode
Relay Reset
User selectable via front panel buttons or digital
inputs
1. Automatic reset only (non-latching), when
the input passes the reset point.
2. Automatic + manual reset at anytime (non-
latching)
3. Manual reset only, at any time (latching)
4. Manual reset only after alarm condition has
cleared (latching)
Note: Front panel button or digital input may be
assigned to acknowledge relays
programmed for manual reset.
Time Delay
0 to 999.9 seconds, on & off relay time delays
Programmable and independent for each relay
Fail-Safe
Operation
Programmable and independent for each relay.
Note: Relay coil is energized in non-alarm
condition.
In case of power failure, relay will go to
alarm state.
Auto
Initialization
When power is applied to the meter, relays will
reflect the state of the input to the meter.
Isolated 4-20 mA Transmitter Output
Output Source
Process variable (PV), max, min, set points 1-8,
Modbus input, or manual control mode
Scaling Range
1.000 to 23.000 mA for any display range
Calibration
Factory calibrated: 4.000 to 20.000 = 4-20 mA
output
Analog Out
Programming
23.000 mA maximum for all parameters:
Overrange, underrange, max, min, and break
Accuracy
± 0.1% of span ± 0.004 mA
Temperature
Drift
0.4 µA/C max from 0 to 65C ambient,
0.8 µA/C max from -40 to 0C ambient
Note: Analog output drift is separate from input drift.
Isolated
Transmitter
Power Supply
Terminals I+& R: 24VDC 10%.May be used to
power the 4-20 mA output or other devices.
Refer to Transmitter Supply Voltage Selection
(P+, P-) on page 10. All models rated @ 40 mA
max.
External Loop
Power Supply
35 VDC maximum
Output Loop
Resistance
Power supply
Minimum
Maximum
24 VDC
10 
700 
35 VDC
(external)
100 
1200 
Modbus®RTU Serial Communications
Slave Id
1 –247 (Meter address)
Baud Rate
300 –19,200 bps
Transmit
Time Delay
Programmable between 0 and 199 ms
Data
8 bit (1 start bit, 1 or 2 stop bits)
Parity
Even, Odd, or None with 1 or 2 stop bits
Byte-To-Byte
Timeout
0.01 –2.54 second
Turn Around
Delay
Less than 2 ms (fixed)
Note: Refer to the Modbus Register Tables located at
www.binmaster.com for details.
MeterView Pro
System
Requirements
Microsoft®Windows®XP/Vista/7/8/10
Communications
USB 2.0 (Standard USB A to Micro USB B)
Configuration
Configure meters one at a time

DPM-500 Analog Input Meter Instruction Manual
8
Compliance Information
Safety
UL & C-UL Listed
USA & Canada
UL 508 Industrial Control Equipment
UL File Number
E160849
Front Panel
UL Type 4X, NEMA 4X, IP65; panel gasket provided
Low Voltage Directive
EN 61010-1:2010
Safety requirements for measurement, control, and laboratory use
Electromagnetic Compatibility
Emissions
EN 55022:2010
Class A ITE emissions requirements
Radiated Emissions
Class A
AC Mains Conducted
Emissions
Class A
Immunity
EN 61326-1:2013
Measurement, control, and laboratory equipment
EN 61000-6-2:2005
EMC heavy industrial generic immunity standard
RFI - Amplitude
Modulated
80 -1000 MHz 10 V/m 80% AM (1 kHz)
1.4 - 2.0 GHz 3 V/m 80% AM (1 kHz)
2.0 - 2.7 GHz 1 V/m 80% AM (1 kHz)
Electrical Fast
Transients
±2kV AC mains, ±1kV other
Electrostatic
Discharge
±4kV contact, ±8kV air
RFI - Conducted
10V, 0.15-80 MHz, 1kHz 80% AM
AC Surge
±2kV Common, ±1kV Differential
Surge
1KV (CM)
Power-Frequency
Magnetic Field
30 A/m 70%V for 0.5 period
Voltage Dips
40%V for 5 & 50 periods
70%V for 25 periods
Voltage Interruptions
<5%V for 250 periods
Note:
Testing was conducted on DPM-500 meters installed through the covers of grounded metal
enclosures with cable shields grounded at the point of entry representing installations designed to
optimize EMC performance.
Declaration of Conformity available at www.binmaster.com

DPM-500 Analog Input Meter Instruction Manual
9
Safety Information
CAUTION: Read complete
instructions prior to installation
and operation of the meter.
WARNING: Risk of electric
shock or personal injury.
Warning!
Hazardous voltages exist within enclosure.
Installation and service should be performed
only by trained service personnel.
Installation
There is no need to remove the meter from its case to complete the installation, wiring, and setup of
the meter for most applications.
Instructions are provided for changing the transmitter power supply to output 5 or 10 VDC instead of
24 VDC, see page 10.
Unpacking
Remove the meter from box. Inspect the packaging and contents for damage. Report damages, if
any, to the carrier.
If any part is missing or the meter malfunctions, please contact your supplier or the factory for
assistance.
Panel Mounting Instructions
•Prepare a standard 1/8 DIN panel cutout –3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1
below, for more details.
•Clearance: allow at least 6.0" (152 mm) behind the panel for wiring.
•Panel thickness: 0.04" - 0.25" (1.0 mm - 6.4 mm).
Recommended minimum panel thickness to maintain Type 4X
rating: 0.06" (1.5 mm) steel panel, 0.16" (4.1 mm) plastic panel.
•Remove the two mounting brackets provided with the meter (back-off the two screws so that there is ¼"
(6.4 mm) or less through the bracket. Slide the bracket toward the front of the case and remove).
•Insert meter into the panel cutout.
•Install mounting brackets and tighten the screws against the panel. To achieve a proper seal, tighten
the mounting bracket screws evenly until meter is snug to the panel along its short side. DO NOT
OVER TIGHTEN, as the rear of the panel may be damaged.
Figure 1. 1/8 DIN Panel Cutout Dimensions
Figure 2. Panel Mounting Details
!
3.622" (92 mm)
1.772"
(45mm)
Panel Cutout
to DIN 43700
Square Corners to 0.060"
(1.5mm) Max Radius
A
B
Tolerances:
A: +0.032 (+0.8mm)
-0.000 (-0.0mm)
B: +0.024 (+0.6mm)
-0.000 (-0.0mm)

DPM-500 Analog Input Meter Instruction Manual
10
Mounting Dimensions
Figure 3. Meter Dimensions - Side View
Figure 4. Meter Dimensions - Top View
Transmitter Supply Voltage Selection (P+, P-)
All meters, including models equipped with the 12-24 VDC power option, are shipped from the factory
configured to provide 24 VDC power for the transmitter or sensor.
If the transmitter requires 5 or 10 VDC excitation, the internal jumper J4 must be configured
accordingly.
To access the voltage selection jumper:
1. Remove all the wiring connectors.
2. Unscrew the back cover.
3. Slide out the back cover by about 1 inch.
4. Configure the J4 jumper, located behind the input signal connector, for the desired excitation
voltage as shown.
Figure 5. Transmitter Supply Voltage Selection
NO NC NC C NO C
NO NC NC C NO C+ -R

DPM-500 Analog Input Meter Instruction Manual
11
Connections
All connections are made to removable screw terminal connectors located at the rear of the meter.
Use copper wire with 60°C or 60/75°C insulation for all line
voltage connections. Observe all safety regulations. Electrical
wiring should be performed in accordance with all applicable
national, state, and local codes to prevent damage to the
meter and ensure personnel safety.
Connectors Labeling
The connectors’ label, affixed to the meter, shows the location of all connectors available with requested
configuration.
Warning!
Do not connect any equipment other than BinMaster’s
expansion modules, cables, or meters to the RJ45
M-LINK connector. Otherwise damage will occur to the
equipment and the meter.
Figure 6. Connector Labeling for Fully Loaded DPM-500
Power Connections
Power connections are made to a two-terminal connector labeled POWER on Figure 6 on page 11. The
meter will operate regardless of DC polarity connection. The + and - symbols are only a suggested wiring
convention.
Figure 7. Power Connections
AC or DC
POWER
Required External Fuse:
5 A max, 250 V Slow Blow
POWER
+-

DPM-500 Analog Input Meter Instruction Manual
12
Signal Connections
Signal connections are made to a six-terminal connector labeled SIGNAL on Figure 6. The COM
(common) terminal is the return for the 4-20 mA and the 10 V input signals.
Current (mA) Connections
The following figures show examples of current connections.
There are no switches or jumpers to set up for current inputs. Setup and programming is performed
through the front panel buttons.
Figure 8. Transmitters Powered by Internal Supply
Figure 9. Transmitter Powered by Ext. Supply or Self-Powered
The current input is protected against current overload by a resettable fuse. The display may or may not
show a fault condition depending on the nature of the overload.
The fuse limits the current to a safe level when it detects a fault condition, and automatically resets itself
when the fault condition is removed.
Voltage (V) Connections
The following figures show examples of voltage connections.
There are no switches or jumpers to set up for voltage inputs. Setup and programming is performed
through the front panel buttons.
Figure 10. Voltage Input Connections
The meter is capable of accepting any voltage from -10 VDC to +10 VDC.

DPM-500 Analog Input Meter Instruction Manual
13
Modbus RTU Serial Communications
Serial communications connection is made to an RJ45 connector labeled M-LINK on Figure 6. For
interfacing to the DPM-500, use the PDA1232 for RS-232 or the PDA1485 for RS-485. The same port is
used for interfacing with all expansion modules (e.g. external relays, digital I/O).
Relay Connections
Relay connections are made to two six-terminal connectors labeled RELAY1 –RELAY4 on Figure 6.
Each relay’s C terminal is common only to the normally open (NO) and normally closed (NC) contacts of
the corresponding relay. The relays’ C terminals should not be confused with the COM (common) terminal
of the INPUT SIGNAL connector.
Figure 11. Relay Connections
Switching Inductive Loads
The use of suppressors (snubbers) is strongly recommended when switching inductive loads to prevent
disrupting the microprocessor’s operation. The suppressors also prolong the life of the relay contacts.
Suppression can be obtained with resistor-capacitor (RC) networks assembled by the user or purchased
as complete assemblies. Refer to the following circuits for RC network assembly and installation:
Figure 12. AC and DC Loads Protection
Choose R and C as follows:
R: 0.5 to 1 Ωfor each volt across the contacts
C: 0.5 to 1 µF for each amp through closed contacts
Notes:
1. Use capacitors rated for 250 VAC.
2. RC networks may affect load release time of solenoid loads. Check to confirm proper operation.
3. Install the RC network at the meter's relay screw terminals. An RC network may also be installed across the load.
Experiment for best results.
Figure 13. Low Voltage DC Loads Protection
RC Networks Available from BinMaster
RC networks are available from BinMaster and should be applied to each relay contact switching an inductive load.
Part number: PDX6901.
Note: Relays are de-rated to 1/14th HP (50 watts) with an inductive load.
CNONO NC NC C
RELAY4 RELAY3
4 36 5 2 1
CNONO NC NC C
RELAY2 RELAY1
4 36 5 2 1
C
R
C
R
Use a diode with a reverse
breakdown voltage two to
three times the circuit voltage
and forward current at least as
large as the load current.

DPM-500 Analog Input Meter Instruction Manual
14
F4 Digital Input Connections
A digital input, F4, is standard on the meter. This digital input is connected with a normally open contact
across F4 and COM, or with an active low signal applied to F4.
Figure 14. F4 Digital Input Connections
4-20 mA Output Connections
Connections for the 4-20 mA transmitter output are made to the connector terminals labeled MA OUT.
The 4-20 mA output may be powered internally or from an external power supply.
Figure 15. 4-20 mA Output Connections
Analog Output Transmitter Power Supply
The internal 24 VDC power supply powering the analog output may be used to power other devices, if the
analog output is not used. The I+ terminal is the +24 V and the R terminal is the return.
12-35 VDC
Power
Supply
+
4-20 mA
Input Meter
-
+
RI- I+
13 2
RELAY1
3 2 1
24 V
-
4-20 mA Input
Remote Display,
Chart Recorder, Etc.
-
+
RI- I+
MA OUT
13 2
RELAY1
3 2 1
24 V
MA OUT

DPM-500 Analog Input Meter Instruction Manual
15
External Relays & Digital I/O Connections
The relay and the digital I/O expansion modules PDA1004 & PDA1044 are connected to the meter using
a CAT5 cable provided with each module. The two RJ45 connectors on the expansion modules are
identical and interchangeable; they are used to connect additional modules to the system.
Note: The jumper located between the RJ45 connectors of the PDA1044 must be removed on the second
digital I/O module in order for the system to recognize it as module #2.
Warning!
Do not connect or disconnect the expansion
modules with the power on!
More detailed instructions are provided with each
optional expansion module.
Figure 16. Expansion Modules & DIN Rail
Mounting Kit
Figure 17. External Relays Module
Connections
Figure 18. Digital I/O Module Connections
Interlock Relay Feature
As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use as
interlock relay(s). Interlock contact(s) are wired to digital input(s) and trigger the interlock relay. This
feature is enabled by configuring the relay, and relative digital input(s) (see page 35).
In one example, dry interlock contacts are connected in series to one digital input which will be used to
force on (energize) the assigned interlock power relay when all interlock contacts are closed (safe). The
interlock relay front panel LED flashes when locked out. The interlock relay would be wired in-series with
the load (N/O contact). See below.
Figure 19. Interlock Connections
1 2
RLY5 RLY6 RLY7 RLY8
3 4 5 6 7 8
NO CNO CNO CNO C
1 2 3 4 5 6
+5 I1 I2 I3 I4 O1
7 8
O2 O3
910
O4 G
DI 1-4 DO 1-4
5 VDC GND

DPM-500 Analog Input Meter Instruction Manual
16
Setup and Programming
The meter is factory calibrated prior to shipment to read in
milliamps and volts depending on the input selection. The
calibration equipment is traceable to NIST standards.
Overview
There are no jumpers to set for the meter input selection.
Setup and programming is done through the front panel buttons.
After power and input signal connections have been completed and verified, apply power to the meter.
Front Panel Buttons and Status LED Indicators
Button
Symbol
Description
LED
Status
Menu
1-8
Alarm 1-8 indicator
Right arrow/F1
1-8
M
Flashing: Relay in
manual control mode
Up arrow/F2
T
Flashing: Tare
Enter/F3
1-8
Flashing: Relay
interlock switch open
Note:
F4 is a digital input. Alarms 5-
8 are enabled when relay
expansion module is installed.
Note:
LEDs for relays in manual
mode flash with the “M” LED
every 10 seconds. “M” flashing
by itself indicates Aout –
manual control is used.
•Press the Menu button to enter or exit the Programming Mode at any time.
•Press the Right arrow button to move to the next digit during digit or decimal point programming.
•Press or hold the Up-arrow button to scroll through the menus, decimal point, or to increment the
value of a digit.
•Press the Enter button to access a menu or to accept a setting.
•Press and hold the Menu button for three seconds to access the advanced features of the meter.

DPM-500 Analog Input Meter Instruction Manual
17
MeterView®Pro Software
The meter can also be programmed using the PC-based MeterView Pro software included with the meter.
This software can be installed on any Microsoft® Windows® (XP/Vista/7/8/10) computer by connecting
the meter’s onboard USB. The meter is powered by the USB connection, so there is no need to wire
anything prior to programming the meter, though USB is intended only for meter configuration.
MeterView Pro Installation
1. Connect one end of the provided USB cable to the meter and the other end to the computer.
The computer will automatically install the driver software it needs to talk to the meter.
Only one meter may be connected at a time.
Attaching multiple meters will cause a
conflict with the meter software.
2. Once the driver is installed, an AutoPlay dialog should appear
for the drive “MAINSTAL.” Click “Open folder to view files.”
If the computer does not display an AutoPlay dialog for the
drive “MAINSTAL,” you should open My Computer and double-
click on the drive labeled “MAINSTAL.”
3. Double-click on the file named “MAStart.” The program will
open a few windows and install two programs on your
computer. Simply follow the onscreen instructions until you see
one of the dialogs below. If you receive a “User Account
Control” warning, click “Yes.”
4. If there is an update available, click the “Update” button to
install the new version. Otherwise, click “Configure” to begin
programming your meter.
Note: If you decide to update your MeterView Pro software, once the installation has completed, you
will be asked if you want to update the setup files located on the meter itself. This way, you will always
have the most current version on the meter for future installs.
Warning!
Do not unplug the meter while the new installation files are being written to it. The
meter will display uwrite during the process and you will receive an onscreen
notification once the process is complete.
Data logging for one meter at a time is available with MeterView Pro software. More advanced data
acquisition may be accomplished by using any Modbus RTU compliant software. Additional information
regarding configuration and monitoring of the meter using MeterView Pro software is available online.

DPM-500 Analog Input Meter Instruction Manual
18
Display Functions & Messages
The meter displays various functions and messages during setup, programming, and operation. The following table
shows the main menu functions and messages in the order they appear in the menu.
Display
Parameter
Action/Setting Description
setup
Setup
Enter Setup menu
Input
Input
Enter Input selection menu
nmA
4-20 mA
Set meter for 4-20 mA input
volt
0-10 VDC
Set meter for 10 VDC input
d-SCAL
Dual-scale
Press Enter to select dual-
scale display for some level
applications (Select Yes or
No)
units
Units
Select the display units/tags
Dec pt
Decimal
point
Set decimal point
PV 1
PV1
PV1 decimal point (Level)
PV 2
PV2
PV2 decimal point (Level)
prog
Program
Enter the Program menu
SCALE
Scale
Enter the Scale menu
SCAL 1
Scale 1
Enter the Scale menu for
PV1
SCAL 2
Scale 2
Enter the Scale menu for
PV2
Cal
Calibrate
Enter the Calibration menu
Inp 1
Input 1
Calibrate input 1 signal or
program input 1 value
Dis 1
Display 1
Program display 1 value
Inp 2
Input 2
Calibrate input 2 signal or
program input 2 value (up to
32 points)
Dis 2
Display 2
Program display 2 value (up
to 32 points)
Error
Error
Error, calibration not
successful, check signal or
programmed value
dsplay
Display
Enter the Display menu
Line 1
Display
Line 1
Press Enter to assign the
Main display parameter
(default: PV)
Line 2
Display
Line 2
Press Enter to assign the
small display parameter
(default: engineering units)
d-Inty
Display
intensity
Set display intensity level
from 1 to 8
RELaY
Relay
Enter the Relay menu
RLY 1
Relay 1
Relay 1 setup
Act 1
Action 1
Set relay 1 action
Auto
Automatic
Set relay for automatic reset
A-nman
Auto-
manual
Set relay for automatic &
manual reset any time
LatCH
Latching
Set relay for latching
operation
Display
Parameter
Action/Setting Description
Lt-CLr
Latching-
cleared
Set relay for latching
operation with manual reset
only after alarm condition
has cleared
Altern
Alternate
Set relay for pump
alternation control
Sanmpl
Sampling
Set relay for sampling
operation
OFF
Off
Disable relay and front
panel status LED (Select Off
to enable Interlock feature)
Set 1
Set 1
Program set point 1
RSt 1
Reset 1
Program reset point 1
RLY 2
Relay 2
Relays 2-8 setup
Note: Relays 5-8 are shown,
only if expansion relay
module is installed.
FaiLSF
Fail-safe
Enter Fail-safe menu
FLS 1
Fail-safe 1
Set relay 1 fail-safe
operation
on
On
Enable fail-safe operation
off
Off
Disable fail-safe operation
FLS 2
Fail-safe 2
Set relays 2-8 fail-safe
operation
DeLAY
Delay
Enter relay Time Delay
menu
DLY 1
Delay 1
Enter relay 1 time delay
setup
On 1
On 1
Set relay 1 On time delay
OFF 1
Off 1
Set relay 1 Off time delay
DLY 2
Delay 2
Enter relays 2-8 time delay
setup
break
Loop break
Set relay condition if loop
break detected
ignore
Ignore
Ignore loop break condition
(Processed as a low signal
condition)
On
On
Relay goes to alarm
condition when loop break is
detected
Off
Off
Relay goes to non-alarm
condition when loop break is
detected
Aout
Analog
output
Enter the Analog output
scaling menu
Dis 1
Display 1
Program display 1 value
Out 1
Output 1
Program output 1 value (e.g.
4.000 mA)
Dis 2
Display 2
Program display 2 value
Out 2
Output 2
Program output 2 value (e.g.
20.000 mA)
reset
Reset
Press Enter to access the
Reset menu

DPM-500 Analog Input Meter Instruction Manual
19
Display
Parameter
Action/Setting Description
Rst Hi
Reset high
Press Enter to reset max
display
Rst Lo
Reset low
Press Enter to reset min
display
Rst HL
Reset
high & low
Press Enter to reset max &
min displays
Rst tr
Reset tare
Reset tare
Contrl
Control
Enter Control menu
Auto
Automatic
Press Enter to set meter for
automatic operation
nmAn
Manual
Press Enter to manually
control relays or analog
output operation
Display
Parameter
Action/Setting Description
pass
Password
Enter the Password menu
Pass 1
Password 1
Set or enter Password 1
Pass 2
Password 2
Set or enter Password 2
Pass 3
Password 3
Set or enter Password 3
unloc
Unlocked
Program password to lock
meter
locd
Locked
Enter password to unlock
meter
999999
-99999
Flashing
Over/under range condition
Main Menu
The main menu consists of the most commonly
used functions: Setup, Reset, Control, and
Password.
•Press Menu button to enter Programming
Mode then press the Up arrow button to scroll
main menu.
•Press Menu, at any time, to exit and return to
Run Mode. Changes made to settings prior to
pressing Enter are not saved.
•Changes to the settings are saved to memory
only after pressing Enter/F3.
•The display moves to the next menu every
time a setting is accepted by pressing
Enter/F3.
Setting Numeric Values
The numeric values are set using the Right and Up arrow buttons. Press Right arrow to select next digit
and Up arrow to increment digit value. The digit being changed is displayed brighter than the rest. Press
and hold Up to auto-increment the display value. If negative numbers are allowed, the first digit position
will include a negative symbol (-) after the 9.
Press the Enter button, at any time, to accept a setting or Menu button to exit without saving changes.
004.000 004.000 005.000
dis 1 dis 1 dis 1
Next
Setting
Select
Next
Digit
Increment
Digital
Value
Accept
Setting

DPM-500 Analog Input Meter Instruction Manual
20
Setting Up the Meter (setup)
The Setup menu is used to select:
1. Input signal the meter will
accept
2. Dual-scale feature for
some level applications
3. Select the display
units/tags
4. Decimal point position
5. Programming Menu
6. Display parameter and
intensity
7. Relay operation
8. 4-20 mA analog output
scaling
Press the Enter button to access
any menu or press Up arrow
button to scroll through choices.
Press the Menu button to exit at
any time.
Setting the Input Signal (Input)
Enter the Input menu to set up the meter to display current (mA) or voltage (volt) inputs.
The current input is capable of accepting any signal from 0 to 20 mA. Select current input to accept 0-20
mA or 4-20 mA signals.
The voltage input is capable of accepting any signal from -10 to +10 VDC. Select voltage input to accept 0-
5, 1-5, 0-10, or 10 VDC signals.
After selecting mA or Volt input, d-SCAL is displayed; press Enter to select “Yes” or “No”. Selecting “Yes”
enables the dual-scale feature, which allows for the Scale (SCALE) and Units (units) menus to be used to
scale the same input in two different scales for PV1 & PV2.
Set d-SCAL to no if both displays are to be used for anything other than PV1 & PV2.
Note:
Scal 1 & Scal 2 are
displayed instead of
Scale if d-SCAL is
selected under the
Setup Input menu.
They correspond to
the PV1 & PV2
scales.
Enter custom
units here
Note:
Use the d-SCAL selection
to activate the dual-scale
level feature - PV1 & PV2
(see introduction on page 6).
Set d-SCAL to no if both
displays are to be used for
anything other than PV1 & PV2.