Binks 104099 User manual

Instruction Manual
For
104099
Auto Changeover Panel

Instruction Manual
Page 2 of 12 77-3240-R1.0
Note: Read and follow all instructions and safety precautions before using this equipment
Product Description
104099 – Auto Changeover Panel for Ram Units
This equipment is designed for control and use with all Binks Ram Units.
Manufacturer:
-
Finishing Brands UK Ltd,
Ringwood Road,
Bournemouth, BH11 9LH. UK
EU Declaration of
Conformity
We: Finishing Brands UK Ltd declare that the above product conforms with the Provisions
of Machinery Directive 2006/42/EC and the ATEX Directive 94/9/EC by complying with the
following statutory documents and harmonized standards: -
Machinery Safety Standards EN ISO 12100, EN ISO 4413, EN ISO 4414 & EN12621
Pressure Equipment Regulations 1999 (SI 1999/2001)
Providing all conditions of safe use stated within the product manuals have been complied
with and that the final equipment into which this product is installed has been re-assessed
as required, in accordance with essential health and safety requirements of the above
standards, directives and statutory instruments and also installed in accordance with any
applicable local codes of practice.
D Smith (General Manager)
17
th
February 2014

Instruction Manual
Page 3 of 12 77-3240-R1.0
Specification
Part Number 104099
Max. Air Pressure Inlet 7 Bar
Compressed Air Inlet
1/4” BSP (female)
Pilot Hose Connections
4mm Push In
Air Quality ISO 8573-1 Class 5/5/4
Dirt 40 microns
Water +7ºC@7bar
Oil 25mg/m³
Total Weight of Unit 2.7 Kg / 6 lbs

Instruction Manual
Page 4 of 12 77-3240-R1.0
WARNING
Directions for Working Safety
This Product has been constructed according to advanced technological standards and is operationally reliable. Damage may, however,
result if it is used incorrectly by untrained persons or used for purposes other than those for which it was constructed.
The locally current regulations for safety and prevention of accidents are valid for the operation of this product under all circumstances.
International, national and company safety regulations are to be observed for the installation and operation of this product, as well as
the procedures involved in maintenance, repairs and cleaning.
These instructions are intended to be read, understood and observed in all points by those responsible for this product. These operating
and maintenance instructions are intended to ensure trouble free operation. Therefore, it is recommended to read these instructions
carefully before start-up. Binks P E cannot be held responsible for damage or malfunctions resulting from the non-observance of the
operating instructions. These instructions, including regulations and technical drawings, may not be copied, distributed, used for
commercial purposes or given to others either in full or in part without the consent of Binks P E.
We reserve the right to alter drawings and specifications necessary for the technical improvement of this product without notice.
Equipment Misuse Hazard
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
• This equipment is for professional use only.
• Read all instruction manuals, tags, and labels before operating the equipment.
• Use the equipment only for its intended purpose.
• Do not alter or modify this equipment. Use only genuine Binks P E parts and accessories.
• heck equipment daily. Repair or replace worn or damaged parts immediately.
• Do not exceed the maximum working pressure stated on the equipment or in the Technical Data for your
equipment. Do not exceed the maximum working pressure of the lowest rated component in your system.
• Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Technical Data
section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
• Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose hoses to
temperatures above 82° (180°F) or below —40° (—40°F).
• Do not lift pressurized equipment.
• omply with all applicable local, state, and national fire, electrical, and safety regulations.
Fire, Explosion and Electric Shock Hazard
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire,
explosion, or electric shock.
When installed and operated in accordance with its instructions, the pump is approved for operation in Zone 1
(Europe) & Division 1 (North America), hazardous locations. (ATEX at 2)
• Electrical equipment must be installed, operated, and serviced only by trained, qualified personnel who fully
understand the requirements stated in this instruction manual.
• Ground the equipment and all other electrically conductive objects in the spray area. After grounding test with
ohmmeter to ensure earth continuity is 1 ohm or less.
• Keep all covers tight while the motor is energized.
• If there is any static sparking or you feel an electric shock while using this equipment, stop spraying/dispensing
immediately. Do not use the equipment until you identify and correct the problem.
• Provide fresh air ventilation to avoid the build-up of flammable fumes from solvents or the fluid being pumped.
• Keep the pumping area free of debris, including solvent, rags, and gasoline.
• Electrically disconnect all equipment in the pumping area.
• Extinguish all open flames or pilot lights in the spray/dispense area.
• Do not smoke in the spray/dispense area.
• Do not turn on or off any light switch in the spray/dispense area while operating or if fumes are present.

Instruction Manual
Page 5 of 12 77-3240-R1.0
WARNING
READ THE MANUAL
Before operating equipment, read
and understand all safety, operation
and maintenance information
provided in the operation manual.
PROP 65 WARNING
WARNING: This product contains
chemicals known to the State of
California to cause cancer and birth
defects or other reproductive harm.
DE-ENERGIZE, DEPRESSURIZE,
DISCONNECT AND LOCK OUT
ALL POWER SOURCES DURING
MAINTENANCE
Failure to De-energize, disconnect
and lock out all power supplies
before performing equipment
maintenance could cause serious
injury or death.
HIGH PRESSURE
CONSIDERATION
High pressure can cause serious
injury. Relieve all pressure before
servicing. Hose leaks, or ruptured
components can inject fluid into
your body and cause extremely
serious injury.
OPERATOR TRAINING
All personnel must be trained before
operating equipment.
KNOW WHERE AND HOW TO
SHUT OFF THE EQUIPMENT IN
CASE OF AN EMERGENCY
KEEP EQUIPMENT GUARDS IN
PLACE
Do not operate the equipment if the
safety devices have been removed.
NOISE HAZARD
You may be injured by loud noise.
Hearing protection may be required
when using this equipment.
PROJECTILE HAZARD
You may be injured by venting
liquids or gases that are released
under pressure, or flying debris.
AUTOMATIC EQUIPMENT
Automatic equipment may start
suddenly without warning.
PINCH POINT HAZARD
Moving parts can crush and cut.
Pinch points are basically any areas
where there are moving parts.
WEAR SAFETY GLASSES
Failure to wear safety glasses with
side shields could result in serious
eye injury or blindness
MAGNETIC FIELD PRESENT
You may be subjected to magnetic
fields which may interfere with the
operation of certain pacemakers.
MAGNET HAZARD
Take care when handling magnets.
Avoid getting magnets in close
proximity of each other. Injury or
damage to magnets may result.

Instruction Manual
Page 6 of 12 77-3240-R1.0
RAM 1 RESET
DRUM EMPTY
SIGNAL: RAM 1
1/4” BSP
AIR INLET
PUMP START
RAM 2
HORN
EXHAUST
DRUM EMPTY
SIGNAL: RAM 2
PUMP START
RAM 1
HORN MUTE
RAM 2 RESET

Instruction Manual
Page 7 of 12 77-3240-R1.0
MOUNTING DETAIL

Instruction Manual
Page 8 of 12 77-3240-R1.0
AUTO CHANGEOVER PANEL
OPERATION INSTRUCTIONS
Starting the system
1. With both ram units set up and correctly hosed to the auto changeover panel
(see page 10), carry out the following.
2. Turn on the compressed air to the panel.
3. Push the off button for both pumps on control box mounted onto each ram.
4. Turn on the compressed air ball valves feeding both pumps.
5. When safe to do so. Push the START button for PUMP 1 on ram control box.
This will start pump 1 pumping.
6. Push the RESET button for PUMP 2 on auto changeover panel.
7. When the PUMP 1 ram hits the trip valve the pump will stop, and PUMP 2 will
automatically start. The panel will also operate an alarm.
8. Mute the alarm.
9. Raise the PUMP 1 ram and remove the drum. (Details in Ram Unit manual).
10.Place a new drum under the ram and lower into drum and leave ram set to
down.
11.Push the RESET button for PUMP 1 on the auto changeover panel.
12.When the PUMP 2 ram hits the trip valve the pump will stop, and PUMP 1 will
automatically start. The panel will also operate an alarm.
13.You can stop and start the working pump at any time using the stop push
buttons on the ram mounted control box. However if work is needed to be
carried out on the panel then the units should be turned off and all air vented
off.

Instruction Manual
Page 9 of 12 77-3240-R1.0
AUTO CHANGEOVER PANEL
OPERATION INSTRUCTIONS
Operation of a ‘set up’ system
1. When the PUMP 1 ram hits the drum empty trip valve the pump will stop, and
PUMP 2 will automatically start. The panel will also operate an alarm.
2. Mute the alarm.
3. Raise the PUMP 1 ram and remove the drum.
4. Place a new drum under the ram.
5. Push the RESET button for PUMP 1.
6. When the PUMP 2 ram hits the trip valve the pump will stop, and PUMP 1 will
automatically start. The panel will also operate an alarm.
7. Mute the alarm.
8. Raise the PUMP 2 ram and remove the drum.
9. Place a new drum under the ram.
10.Push the RESET button for PUMP 2.
11.Continue from ( 1 )
12.You can stop and start the working pump at any time using the push buttons on
the panel. However if work is needed to be carried out on the panel then the
units should be turned off and all air vented off.

Instruction Manual
Page 10 of 12 77-3240-R1.0
RAM 2 DRUM EMPTY SIGNAL
RAM 1 DRUM EMPTY SIGNAL
RAM 2 AUTO PUMP START SIGNAL
RAM 1 AUTO PUMP START SIGNAL
RAM 1 CONTROL BOX
RAM 2 CONTROL BOX
AUTO CHANGEOVER
PANEL

Instruction Manual
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Instruction Manual
Page 12 of 12 77-3240-R1.0