Binks DXA-SC31B User manual
EN
Patent Pending
Stand alone unitDXA-SC31B -
DXA-SC31P - Pump mounted unit (DX200-3S)
Service Manual
Active surge chamber
DX 3:1
77-3218-R1.2
1/16
EN
Protection Level: II 2 G c X IIB T4
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
Pressure Equipment Regulations 2014/68/EU
EMC Directive 2014/30/EU
by complying with the following statutory documents and harmonized standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 12621:+A1:2010 Machinery for the supply and circulation of coating materials under pressure - Safety
requirements
EN 1127-1:2011 Explosive atmospheres - Explosion prevention - Basic concepts
EN 13463-1:2009 Non electrical equipment for use in potentially explosive atmospheres - Basic methods and
requirements
EN 13463-5:2011 Non electrical equipment for use in potentially explosive atmospheres - Protection by
constructional safety "c"
Providing all conditions of safe use / installation stated within the product manuals have been
complied with and also installed in accordance with any applicable local codes of practice.
Si
g
ned for and on behalf of Carlisle Fluid
Technologies UK Ltd:
D Smith
Director of Sales (EMEA)
Notified body details and role: Element Materials Technology (0891)
Lodging of Technical file
This Declaration of conformity / incorporation
is issued under the sole responsibility of the
manufacturer:
Carlisle Fluid Technologies UK Ltd,
Ringwood Road,
Bournemouth, BH11 9LH. UK
EU Declaration of Conformity
The object of the declaration described above is in conformity with the relevant Union
harmonisation legislation:
Product Description / Object of Declaration: Surge Chamber DXA-SC11P, DXA-SC11B, DXA-SC31P, DXA-
SC31B
This Product is designed for use with: Solvent and Water based materials
Suitable for use in hazardous area:
17/10/16
Bournemouth,BH11 9LH,UK
Zone 1
77-3218-R1.2
2/16
EN
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving
parts.
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
NOTE
Important installation, operation or maintenance
information.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper
g
roundin
g
or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other serious injury.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury.
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
CAUTION
Hazards or unsafe practices which could result in
severe personal injury, death or substantial
property damage.
Read the following warnings before using this equipment.
WARNING
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.
WARNING
PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body
and cause extremely serious injury. KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness.
77-3218-R1.2
3/16
EN
B1/2”
11/8”
21/4”
31/8”
4
Stand alone 4.95 Kg
BSPP Female
Minimum air inlet pressure:
Maximum fluid pressure: 21 Bar [305 PSI]
>Pump air inlet pressure
Specification for 1:1 pressure
Maximum recommended flow rate:
Oil:
Pump mounted 4.24 Kg
Recommended air reservoir size: 1.0L
BSPP Female
BSPP Female
BSPP Female
Gauge port:
Stand alone fluid inlet connection: 1/2” BSPP Female
Pump mounted fluid inlet connection: DX200-3S
E
0 - 40 °C [32-104 °F]
Dirt:
Performance:
Note: The surge chambers have been designed to work with Binks DX200-3 series pumps. They will
operate with other makes of pump, but performance cannot be guaranteed.
Weight:
Minimum fluid pressure 1 Bar [15 PSI]
Air inlet connection:
0.1mg/m³
Water:
N/A
-20°C@7bar [940ppm]
<1Ω
Exhaust:
Recommended Continuous Pump Cycle Rate
(cycles / min): 5-25
Recommended air quality ISO 8573.1 Class
3.3.2 #:
Non Lubricated
Reservoir connection:
A
Temperature range
5 µm
Stand alone earth connection resistance:
(DXA-SC11B Only)
Fluid outlet connection:
Recommended Intermittent Pump Cycle Rate
(cycles / min): 5-60
20 Litres/min [5.28 US Gall/min]
77-3218-R1.2
4/16
EN
Pump mounted model
Stand alone model
Installation
77-3218-R1.2
5/16
EN
pump mounted unit shown
DXA-SCF
DXA-SC31P
Air reservoir
Connection to air supply
Installation
A
ir supply can be fed from
DXA-AC1-200-3 air control
assy.
Air reservoir shown
mounted to wall bracket
Connection to air reservoir
77-3218-R1.2
6/16
EN
PESeals
Set the pump speed to a slow cycle rate and prime the surge chamber to remove any air before
increasing pressure.
Item Material
If separate air supplies are used for pump and surge chamber, ensure surge chamber supply pressure
is equal or higher than pump pressure to ensure correct operation.
ATEX special conditions for safe use:
Stainless steel
Attach flexible hoses to all connections. Connect a non-regulated air supply to the air connection.
PTFE
Pump mounted unit DXA-SC31P is earthed via pump earth connection
Mount the surge chamber securely and position at a convenient height to allow for maintenance.
The surge chamber must be earthed at all times. A resistance <1Ωwhen measuring with an ohm-
meter at the earth point
Diaphragm
Paint section materials of construction
Pump Earthing
Prior To Use
Pulsation chamber
Earth connection, Binks Part No. 0114-011798
This product should be flushed with a suitable compatible solvent prior to use.
77-3218-R1.2 7/16
EN
Pump mounted inlet seal x4 (DXA-SC31P)DXK-230
Stand alone inlet seal x4 (DXA-SC31B)DXK-229
Part No.
DXK-254
DXK-251
GA-382-P
DXK-252
6
DXK-229
Spool assembly
Bolts & Washers x8
DXK-253
Spare parts
Inlet/outlet seal x4
3
Gauge
1
Seal x5
Seal x42
Description
8DXK-255 Spring
9DXK-257
4
Shaft & diaphragm assembly
Item
5
7
77-3218-R1.2
8/16
EN
Spare Parts
77-3218-R1.2
9/16
EN
Torque required
refer to figure
=
=
=
Key - Maintenance symbols
Maintenance
=
Order for dis-assembly
(reverse for assembly)
Grease (AGMD-010)
=
Spanner or socket size
77-3218-R1.2
10/16
EN
Note:
It is not possible to separate the diaphragm and shaft
Maintenance
Figure 1
77-3218-R1.2
11/16
EN
1.0L
1.0L
Air Reservoir
Connection to ASC
NIPPLE
MSG-21
5 192815
6 170250
1
Part No. Description
ELBOW
2
0114-020027
DXA-SCR1.0
Item
MSG-21
3 DVX-371 HOSE
4
Accessories
7 DVX-268
8 DVX-333 RESERVOIR
NIPPLE
ELBOW
HOSE
NIPPLE
77-3218-R1.2
12/16
EN
Part No. Description
1 GA-382-P Gauge
Accessories
QD stem 1\4" male
3 DVX-267 Air Inlet Adaptor
DXA-AC1-200-SC
Item
2MPV-10
Ø6 Nylon Hose
DXA-SCF
Item Part No. Description
1 DVX-268 Pushlock Connector
2 170250
77-3218-R1.2
13/16
EN
6 Months - Inspect surge chamber for correct operation
- Check condition of hoses & replace as required
- Replace diaphragm, shaft & seals
Monthly
Typical period
- Check for constant exhausting & replace seals as required
12 Months
Recommended operation
Maintenance schedule
- Check for fluid or air leaks
- Check for excessive fluid pressure pulsation
77-3218-R1.2 14/16
EN
a. a.
a.
b. b.
a. a.
31 P
B
b.
Pump mountedP
d. Ensure reservoir is connected
correctly
Air supply not connected
Air leaking from
exhaust
Worn seals Replace seals
Active surge chamber selection
DXA-SC
Mounting
Fault finding
Symptom Possible Cause Remedy
ASC hunts to find
correct pressure
d. Reservoir not connected
Pulsation not
reduced
Diaphragm damaged
Worn seals Replace seals
c. Ensure air supply is connected
correctly
c.
b. Pump running to slow b. Increase cycle rate of pump
c. Improve pump performancec. Excessive pump pulsation
Replace diaphragm assemblya.
Replace diaphragm assemblyb.
BR Stand alone with reservoir &
fittings
Diaphragm damaged
Stand alone
Worn seals Replace seals
77-3218-R1.2 15/16
EN
www.ransburg.co.jp
Tel: 081 45 785 6421
Fax: 081 45 785 6517
Brazil
www.devilbiss.com.br
Tel: +55 11 5641 2776
Fax: +55 11 5641 1256
Germany
www.carlisleft.eu
Tel: +49 (0) 6074 403 1
Fax: +49 (0) 6074 403 281
www.carlisleft.eu
Tel: +33(0)475 75 27 00
Fax: +33(0)475 75 27 59
Japan
Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice.
DeVilbiss®, Ransburg®, MS®, BGK® and Binks® are registered trademarks of Carlisle Fluid
Technologies, Inc.
© 2018 Carlisle Fluid Technologies, Inc.
All rights reserved.
USA/Canada
United Kingdom
www.carlisleft.eu
Tel: +44 (0)1202 571 111
Fax: +44 (0)1202 573 488
Binks is part of Carlisle Fluid Technologies, a global leader in innovative finishing
technologies. For technical assistance or to locate an authorized distributer, contact one
of our international sales and customer support locations below.
Binks products are covered by Carlisle Fluid Technologies five year materials and workmanship
limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid
Technologies, will void all warranties. For specific warranty information please contact the
closest Carlisle Fluid Technologies location listed below.
Australia
www.carlisleft.com.au
Tel: +61 (0) 2 8525 7555
Fax: +61 (0) 2 8525 7575
www.binks.com
Toll Free Tel: 1-888-992-4657
Toll Free Fax: 1-888-246-5732
China
www.carlisleft.com.cn
Tel: +8621-3373 0108
Fax: +8621-3373 0308
Mexico
www.carlisleft.com.mx
Tel: 011 52 55 5321 2300
Fax: 011 52 55 5310 4790
France
WARRANTY POLICY
Thelinked imagecannot be displayed. Thefile mayhave been moved, renamed, or deleted.Verify
that the lin k po ints to the c orrec t file and loc ation.
Thelinked imagecannot be displayed. The filemay have been moved, renamed,o r deleted.Verify that thelink pointsto the cor rect file and locatio n.
77-3218-R1.2 16/16
This manual suits for next models
1
Table of contents
Other Binks Industrial Equipment manuals
