Binks FX200 User manual

Instruction Manual
FX200 Fluid Section
FX200PU-CMX
FX200PU-SMX

Instruction Manual
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Instruction Manual
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N:\Engineering\Manuals\MX PUMPS\FX200\Pump Fluid Section FX200 R1.0.docx
Specification
Feature Unit
Fluid Section designed to be used with AX200L & AX260L Air Motors –
MX20039PU-CMX/SMX
MX20066PU-CMX/SMX
See Pump Manual MX20039PU-XMX & MX20066PU-XMX for Installation details
Recommended intermittent cycle rate 25 cycles/min
Flow at 60 cycles/min 3.18 US Gal. /min.
12 Litres/min.
Flow per cycle 0.053 US Gallons
0.200 Litres
Pump Stroke 5”
127 mm
Ratio with AX200L Air motor (MX20039 Pump Assembly) 39:1
Ratio with AX260L Air Motor (MX20066 Pump Assembly) 66:1
Maximum Fluid Pressure 7250 PSI
500 BAR
Fluid Inlet
Fluid Outlet
Ram - Shovel Plate
3/4” NPT
Weight 53 Lbs
24 KG
Rod Surface Treatment -Plasma Nitride Coated
-Ceramic Coated
Rod Upper Packing Seal PTFE + UHMWPE
Rod Lower Packing Seal PTFE + UHMWPE

Instruction Manual
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Instruction Manual
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Instruction Manual
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FX200PU-CMX / FX200PU-SMX

Instruction Manual
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= GREASE
(AGMD-010)
= LOCTITE
= TORQUE
= GREASE INTERNAL
(AGMD-010)
= MAINTENANCE
ORDER
(REVERSE FOR
ASSY)
KEY

Instruction Manual
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Parts List – ‘FX200PU-CMX/SMX’ Fluid Section
ITEM PART No DESCRIPTION QTY REMARKS
1 41-28038 LOWER PACKING SPRING 1
2 0115-010642 NAMEPLATE 1
3 162770 O-RING 1
4 162771 O-RING 2
5 162772 O-RING 1
6 162773 O-RING 1
7 162800 O-RING 1
8 162839 O-RING 1
9 162840 SHAFT BEARING 1
10 162841 LIP SEAL 2
11 163161 M8 AEROTIGHT NUT 1
12 164838 RIVET 2
13 165097 M16 WASHER 4
14 165123 M10 SPRING WASHER 4
15 165369 M16 x 50 HEX HD SCREW 4
16 165988 M10 x 30 CAPHEAD SCREW 4
17 171790 3/4" BALL 1
18 193285 UPPER HOUSING MACHINING 1
19 193286 LOWER HOUSING MACHINING 1
20 193288 3/4" BALL SEAT 1
21 193290 1 ½" BALL SEAT ASSEMBLY 1
22 193295 PACKING NUT 1
23 193301 PACKING LOADER 1
24 193313 UPPER PACKING ASSEMLBY 1
25 193713 UPPER SEAT RETAINER 1
26 193714 BALL CHECK INSERT 1
27 193715 BALL UCUP SEAL RETAINER 1
28 193716 BALL CHECK SEAT 1
29 193717 SHOVEL PLATE BALL 1
30 193718 TOP SHOVEL PLATE 1

Instruction Manual
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31 193719 BOTTOM SHOVEL PLATE 1
32 193751 RAM ADAPTOR 1
33 193752 SLIP FLANGE 1
34 193979 SHOVEL PLATE PIN 1
35 193981 LOWER PACKING ASSEMBLY 1
36 193987 FX200 PUMP ROD – CARBON 1 FOR CMX PUMP
36 193980 FX200 PUMP ROD - CERAMIC 1 FOR SMX PUMP
37 193989 SHOVEL ROD - CARBON 1 FOR CMX PUMP
37 193978 SHOVEL ROD - CERAMIC 1 FOR SMX PUMP
Parts List – Item 24
Upper Packing Assembly
ITEM PART No DESCRIPTION QTY REMARKS
40 192936 FEMALE PACKING ADAPTER 1
41 192937 UHMWPE PACKING 4
Black
42 193297 MALE PACKING ADAPTER 1
43 193304 PTFE PACKING 4
White
Parts List – Item 35
Lower Packing Assembly
ITEM PART No DESCRIPTION QTY REMARKS
45 193982 MALE PACKING ADAPTER 1
46 193983 FEMALE PACKING ADAPTER 1
47 193984 UHMWPE PACKING 4 Black
48 193985 PTFE PACKING 4 White
ITEM 35
Lower Packing Assembly
ITEM 24
Upper Packing Assembly

Instruction Manual
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Fault Finding
Problem
Cause
Action
Leak from rod seal
packings Seal wear or damage to packing material
Stop the pump and relieve all material
pressure. Tighten the packing nut until
the resistance of the packings clamping
the shaft can be felt. Do not over-tighten.
Ensure solvent cup has the correct
lubricant for the material being pumped
present at all times.
Damaged rod Replace
Low material flowrate,
pump running fast or
will not stall (stalling - 1
stroke should not occur
in less than 30
seconds)
Contaminates trapped
between ball and seat
Strip and clean pump.
Check for damage
Worn or damaged balls/seats
Check for wear; replace balls and / or
seats.
Worn bottom rod seals
Replace
Air entering system Loose joint on suction side Check and reseal fittings
Spare Parts Kit - 250699
Fluid Section Seal Kit
ITEM PART No DESCRIPTION QTY REMARKS
3
162770 O-RING 1
4
162771 O-RING 2
5
162772 O-RING 1
6
162773 O-RING 1
7
162800 O-RING 1
8
162839 O-RING 1
9
162840 SHAFT BEARING 1
10
162841 LIP SEAL 2
41
192937 UPPER CHEVRON – UHMWPE 4
BLACK
43
193304 UPPER CHEVRON – PTFE 4
WHITE
47
193984 LOWER CHEVRON – UHMWPE 4
BLACK
48
193985 LOWER CHEVRON – PTFE 4
WHITE

Instruction Manual
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Preventative Maintenance - Pump Paint Packings
Check daily to ensure that there is the correct type of lubricant material present in
the solvent cup; this should be compatible with the material being pumped.
Confirmation from the material supplier should be sought to ensure compatibility to
prevent the risk of contamination.
A universal lubricant is available - Wet Sol ‘Plus’ Binks Part Number 863009
Check daily for excessive material leaks into the solvent cup.
Upper Packing Adjustment
1. Stop the Pump and isolate the air motor air supply.
2. Relieve all fluid pressure from the pump.
3. Clean the solvent cup to remove excess leaked material.
4. Use the ‘C’ spanner to tighten the packing nut (22) and preload the chevron
packing , approximate torque 50Nm
5. Add a compatible lubricant to the solvent cup of the packing nut (22).
Upper Packing Replacement
1. Stop the Pump at the bottom stroke position.
2. Relieve all fluid pressure from the pump.
3. Disconnect fluid section to air motor coupling.
4. Carefully Start the air motor with reduced air pressure and stop at the top stoke
position. Isolate the air supply to the air motor.
5. Use ‘C’ spanners to remove the packing nut (22) from the upper housing.
6. Remove all parts and clean using compatible solvent, discard the 8 off chevron
packings.
7. Refit packing female retainer (40) into packing nut (22). Lubricate the bore with
compatible grease and fit 8 off new chevron packings (41&43) then fit the
packing male retainer (42).
8. Lubricate the thread of the packing nut (22) with compatible grease and fit into
the upper housing (18), hand tighten only.
9. Use the ‘C’ spanner to tighten the packing nut (22) and preload the chevron
packing, approximate torque 50Nm.
10.Refit the solvent cup.
11.Carefully drive the air motor shaft down towards the fluid section.
12.Couple the air motor to the fluid section.
13.Run the pump at pressure then de-pressurise again, retighten packing nut (22).

Instruction Manual
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Justus-von-Liebig-Straße 31, 63128 Dietzenbach. DE
Tel. [phone] Fax. [phone]
General e-mail: [e-mail]
163-171, Av. des Auréats, 26014 Valence cedex. FR
Téléphone : [phone] Télécopie: [phone]
General e-mail: [e-mail]
USA Canada Customer Service
195 Internationale Blvd.
Glendale Height,IL 60139
630-237-5000
Toll Free Customer Service and
Technical Support 800-992-4657
Toll Free Facsimile 800-246-5732
Binks registered office Finishing Brands Germany GmbH Justus-von-Liebig-Straße 31, 63128 Dietzenbach. Amtsgericht Offenbach HRB 43560
Ringwood Road, Bournemouth, Dorset BH11 9LH. UK
Tel. [phone] Fax. [phone]
General e-mail: [e-mail]