Binks SV100 Installation guide

Binks SV100 Conventional
Suction Feed Spray Gun
The following instructions provide the necessary
information for the proper maintenance of the Binks
SV100 suction feed spray gun. Please read and understand
all the information in this document in order to get the
maximum performance from your new SV100 suction
spray gun.
The SV100 spray gun is the result of quality engineering
and development activity. The result is an ergonomic
product with reduced triggering effort and fine atomization.
The specification table details the operating parameters of
the gun. In addition, the relatively low air flow rate of the
SV100 spray gun will help in containing overspray.
The SV100 spray gun should be operated under the safety
directions outlined in this literature. Your safety and the
safety of others depend on your thorough understanding
of the material contained on the Part Sheet.
If you have any questions or do not understand the
content in this literature, call your nearest service
representative.
Replaces
Part Sheet
77-2876
Part
Sheet
77-2876R
SPECIFICATIONS
Max. Air Pressure: 175psi/12bar
Gun Body: Cast Aluminum
Fluid Path: Stainless Steel
Fluid Nozzle: Stainless Steel
Fluid Needle: Stainless Steel
Fluid Inlet Size: 3/8" NPS(M)
Air Inlet Size; 1/4" NPS(M)
Gun Weight: 1.17 lbs. (532 g)
SV100-630K @30 psi 8 cfm
Air Consumption: @50 psi 11 cfm

2
WARNING
!
In this part sheet, the words WARNING,CAUTION and NOTE are used to emphasize important safety information as follows:
CAUTION
Hazards or unsafe practices which could
result in minor personal injury, product
or property damage.
!
WARNING
Hazards or unsafe practices which could
result in severe personal injury, death or
substantial property damage.
!
NOTE
Important installation, operation or
maintenance information.
Read the following warnings before using this equipment.
FOR FURTHER SAFETY INFORMATION REGARDING BINKS AND DEVILBISS EQUIPMENT,
SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
READ THE MANUAL
Before operating finishing equipment, read and
understand all safety, operation and maintenance
information provided in the operation manual.
AUTOMATIC EQUIPMENT
Automatic equipment may start suddenly without
warning.
INSPECT THE EQUIPMENT DAILY
Inspect the equipment for worn or broken parts
on a daily basis. Do not operate the equipment
if you are uncertain about its condition.
NEVER MODIFY THE EQUIPMENT
Do not modify the equipment unless the
manufacturer provides written approval.
KNOW WHERE AND HOW TO SHUT OFF THE
EQUIPMENT IN CASE OF AN EMERGENCY
PRESSURE RELIEF PROCEDURE
Always follow the pressure relief procedure in the
equipment instruction manual.
NOISE HAZARD
You may be injured by loud noise. Hearing
protection may be required when using this
equipment.
STATIC CHARGE
Fluid may develop a static charge that must be
dissipated through proper grounding of the
equipment, objects to be sprayed and all other
electrically conductive objects in the dispensing
area. Improper grounding or sparks can cause a
hazardous condition and result in fire, explosion
or electric shock and other serious injury.
FIRE AND EXPLOSION HAZARD
Never use 1,1,1-trichloroethane, methylene
chloride, other halogenated hydrocarbon solvents
or fluids containing such solvents in equipment
with aluminum wetted parts. Such use could
result in a serious chemical reaction, with the
possibility of explosion. Consult your fluid
suppliers to ensure that the fluids being used are
compatible with aluminum parts.
WEAR SAFETY GLASSES
Failure to wear safety glasses with side shields
could result in serious eye injury or blindness.
DE-ENERGIZE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE
Failure to De-energize, disconnect and lock out
all power supplies before performing equipment
maintenance could cause serious injury or death.
OPERATOR TRAINING
All personnel must be trained before operating
finishing equipment.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to
rupture, malfunction, or start unexpectedly and
result in serious injury.
KEEP EQUIPMENT GUARDS IN PLACE
Do not operate the equipment if the safety
devices have been removed.
PROJECTILE HAZARD
You may be injured by venting liquids or gases
that are released under pressure, or flying debris.
PINCH POINT HAZARD
Moving parts can crush and cut. Pinch points are
basically any areas where there are moving parts.

3
5/16” 1/4”
Only 30 PSI at gun inlet
25 feet of 1/4” I.D. hose causes
a drop of 26 PSI between the
air supply and the gun.
(NOT RECOMMENDED)
50 PSI at gun inlet
25 feet of 5/16” I.D. hose
causes a drop of 12 PSI
between the air supply
and the gun. For this reason
Binks recommends the use
of 5/16” hose.
(RECOMMENDED)
With 60 psi applied at air supply
AIR PRESSURE
Atomizing pressure must be set prop-
erly to allow for the drop in air pres-
sure between the regulator and the
spray gun.
Separator filter is important.
Achieving a fine spray finish without the use of a good separator filter is virtually impossible.
A Binks regulator / separator filter serves a double purpose. It eliminates blistering and spot-
ting by keeping air free of oil and water, and it gives precise air pressure control at the gun.
Binks recommends using Model HFRL-508 Separator Filter / Regulator. See your local
distributor for other models.
Cross section view
showing comparison of inside
hose diameters (actual size).
60 lbs. regulated pressure
OPERATION AND MAINTENANCE FOR SV100 SPRAY GUN
Your new SV100 spray gun is excep-
tionally rugged in construction and is built
to stand up under hard, continuous use.
However, like any other fine precision
instrument, its most efficient operation
depends on a knowledge of its construction,
operation and maintenance. Properly
handled and cared for, it will produce
beautiful, uniform finishing results long
after other spray guns have worn out.
SET-UP FOR SPRAYING
Connecting Gun To Air Hose
Air should be supplied by a suitable
length of 5/16" diameter air hose fitted
with a 1/4" NPS(f) connection at gun
end. For hose lengths over 50', use 3/8"
diameter hose.
SPRAY GUN CLEANING
INSTRUCTIONS
In certain states it is now against the law
to spray solvents containing Volatile
Organic Compounds (VOC)’s into the
atmosphere when cleaning a spray gun.
In order to comply with these air quality
laws Binks recommends one of the fol-
lowing two methods to clean your spray
finishing equipment:
1. Spray solvent through the gun into a
closed system. An enclosed unit or
spray gun cleaning station condenses
solvent vapors back into liquid form
which prevents escape of VOC’s into
the atmosphere.
2. Place spray gun in a washer type
cleaner. This system must totally
enclose the spray gun, cups, nozzles
and other parts during washing, rins-
ing and draining cycles. This type of
unit must be able to flush solvent
through the gun without releasing
any VOC vapors into the atmosphere.
Additionally, open containers for storage
or disposal of solvent or solvent-con-
taining cloth or paper used for surface
preparation and clean-up may not be
used. All containers shall be nonab-
sorbent.
Pointers On Cleaning
When used with 1 quart cup, relieve
pressure in the cup. Then unscrew,
empty and carefully rinse cup out with
thinners. Place clean thinners in the cup
and spray this through the gun until it is
clean. Blow air through gun to dry it.
CAUTION
All parts on a spray gun should be
screwed in hand tight at first; this
will avoid the possibility of cross
threading the parts. If the parts
cannot be turned by hand easily,
make sure you have the correct
parts, unscrew, realign, and try
again. NEVER use undue force in
mating parts.
!

4
BINKS SV100 CONVENTIONAL SUCTION FEED SPRAY GUN
ITEM PART
NO. NO. DESCRIPTION QTY.
1SV 100-630K AIR CAP ..............................................1
2★—FLUID TIP 1.8mm ................................1
3★■—GASKET ..............................................1
4— BAFFLE ................................................1
5■—GASKET ..............................................1
6★■—PACKING ............................................1
7— PACKING GLAND NUT........................1
8— GUN BODY..........................................1
9— SPRAY PATTERN VALVE ......................1
10■—U-CUP SEAL ........................................2
11■—AIR VALVE SEAT..................................1
12 — AIR VALVE STEM ................................1
13■—AIR VALVE SPRING..............................1
14 — AIR VALVE BUSHING ..........................1
15★—FLUID NEEDLE 1.8mm ........................1
16★—FLUID NEEDLE SPRING ......................1
17 — FLUID ADJUSTMENT KNOB................1
18 — NIPPLE ................................................1
ITEM PART
NO. NO. DESCRIPTION QTY.
19 — AIR ADJUSTING VALVE ASSEMBLY....1
20 — FLUID NIPPLE ......................................1
21 — WASHER..............................................1
22 — NUT ....................................................1
23 — FLUID NIPPLE ASSEMBLY....................1
24 — TRIGGER PIN ASSEMBLY ....................1
25 — TRIGGER ..............................................1
26■—ASSEMBLY TOOL ................................1
27 81-800 10 QT. SIPHON CUP (ALUMINUM) ....1
★K-5054 Suction Gun Fluid Tip and Needle Replacement Kit
■K-5057 Soft Parts Kit
PARTS LIST
(When ordering, please specify Part No.)
27

5
SPRAY TECHNIQUE
The first requirement for a good resultant fin-
ish is the proper handling of the gun. The gun
should be held perpendicular to the surface
being covered and moved parallel with it. The
stroke should be started before the trigger is
pulled and the trigger should be released
before the stroke is ended. This gives accurate
control of the gun and fluid.
The distance between gun and surface should
be 8 to 10 inches depending on fluid and
atomizing pressure. The fluid deposited
should always be even and wet. Lap each
stroke over the preceding stroke to obtain a
uniform finish. Use 50% overlap.
GENERAL SPRAY
INSTRUCTIONS
To reduce overspray and obtain maximum
efficiency, always spray with the lowest possi-
ble fluid/air pressure that produces an accept-
able spray pattern.
Excessive atomizing air pressures can
increase overspray, reduce transfer efficiency,
and with some materials, result in poor finish
quality from dry spray.
For best results, use 3 to 6 psi fluid pressure.
Higher than 6 psi fluid pressure may be
required for heavy-bodied materials. Low fluid
pressures will produce a narrower than normal
spray pattern. Generally use 30-35 psi air at
gun inlet. Unusually heavy, difficult to atomize
fluids may require up to 50 psi air at gun inlet.
CONTROLLING THE FAN SPRAY
The fan spray is controlled by means of the
spray pattern valve. Turning this control
clockwise until it is closed will give a round
spray; turning it counterclockwise will widen
the spray into a fan shape. The fan spray can
be turned anywhere through 360 ° by posi-
tioning the air nozzle relative to the gun. To
accomplish this, loosen retaining ring, posi-
tion nozzle, then tighten retaining ring.
AIR NOZZLE, FLUID NOZZLE,
FLUID NEEDLE
1. All nozzles and needles are precision
made. They should be handled with care.
2. Do not make any alterations in the gun.
To do so could cause finishing difficulties.
3. To clean nozzles, soak them in solvent to
dissolve any dried material, then blow
them clean with air.
4. Do not probe any of the holes in the
nozzles with metal instruments.
If probing is necessary, use only a
tool that is softer than brass.
TROUBLESHOOTING
Faulty Spray
A faulty spray pattern is often caused by
improper cleaning resulting in dried materials
around the fluid nozzle tip or in the air nozzle.
Soak these parts in thinners to soften the dried
material and remove with a brush or cloth.
If either the air nozzle or fluid nozzle are
damaged, these parts must be replaced before
perfect spray can be obtained.
Intermittent Spray
If the spray flutters, it is caused by one of the
following faults:
1. Insufficient fluids available. Check supply
and replenish if necessary.
2. Fluid tip not tightened sufficiently.
3. Packing loose or worn.
NOTE
To reduce overspray and obtain
maximum efficiency always spray
with the lowest possible atomizing
air pressure.
CAUTION
Never use metal instruments to clean
the air or fluid nozzles. These parts
are carefully machined and any dam-
age to them will cause faulty spray.
!
OPERATING THE SV100
SPRAY GUN
BINKS SV100 CONVENTIONAL SUCTION FEED SPRAY GUN

6
NOTES

7
NOTES

6/07 © 2007 Illinois Tool Works Inc. All rights reserved. Printed in U.S.A.
ITW Industrial Finishing
Binks has authorized distributors throughout the world. For technical
assistance or the distributor nearest you, see listing below.
U.S./Canada Technical Service Office:
195 Internationale Blvd., Glendale Heights, IL 60139
Toll-Free Telephone: [phone] (U.S.A. and Canada only)
Toll-Free Fax: [phone]
Binks Worldwide Sales and Service Listing: www.binks.com
WARRANTY
This product is covered by Binks’ 1 Year Limited Warranty.
77-2876R Revisions: (P1) Updated Specifcations chart; (P3) Updated PSI values in
Air Pressure diagrams; (P4) Updated Parts List; (P5) Updated text.