BIRO EMG-32 User manual

Model EMG-32
ERGONOMIC
MIXER-GRINDER/CHOPPER
OPERATING MANUAL AND PARTS LIST
Item No. EMG92099 Manual
Form No. EMG32MAN-11-03-6 COMM
�IMPORTANT NOTICE �
This Manual contains important
safety instructions which must
be strictly followed when using
this equipment.
Item No. EMG92099 Manual
Form No. EMG32MAN-8-07-7 ACME

TABLE OF CONTENTS
Page
NOTICE TO OWNER AND OPERATORS..................................................................................1
SAFETY TIPS ....................................................................................................................................2
INSTALLATION ...............................................................................................................................3
OPERATION .................................................................................................................................... 5
GRINDER KNIFE & PLATE DO’S & DON’TS ...............................................................6
FOOD HANDLING TO PREVENT CONTAMINATION ............................................ 6
TO PROCESS PRODUCT...................................................................................................6
MAINTENANCE ................................................................................................................ 7
GRINDER BOWL INSTALLATION ................................................................................ 7
LUBRICATION.....................................................................................................................7
CHAIN TENSION............................................................................................................... 8
GROVE GEAR REDUCER REPLACEMENT & LUBRICATION ............................................9
MIXER DRIVE SHAFT SEAL REPLACEMENT......................................................................12
CLEANING .....................................................................................................................................13
MIXING PADDLE: INSTALLATION; S/N’s 6001 to 6057 .........................................................14
MIXING PADDLE HISTORY BY SERIAL NUMBER ..............................................................15
ELECTRIC FOOTSWITCH PARTS LIST & DIAGRAM.........................................................16
ELECTRICAL SCHEMATIC WITH ELECTRIC FOOTSWITCH.................................. 17-18
PNEUMATIC FOOTSWITCH PARTS LIST & DIAGRAM ....................................................19
ELECTRICAL SCHEMATIC WITH PNEUMATIC FOOTSWITCH. ............................ 20-21
ELECTRICAL SUBPLATE COMPONENTS ............................................................................ 22
PARTS LIST, NOT SHOWN PARTS ............................................................................................23
FASTENERS ....................................................................................................................................23
PARTS LIST .............................................................................................................................. 24-26
JOURNAL BOX ASSEMBLY PARTS DIAGRAM – RIGHT HAND HINGE ASSEMBLY..27
OPTIONAL EQUIPMENT ...........................................................................................................28
SAFETY LABEL LOCATIONS ....................................................................................................29
TANDEM OPERATION ILLUSTRATION.................................................................................30
OPERATOR SIGNATURE PAGE.................................................................................................31
LIMITED WARRANTY .................................................................................................................32

BIRO’s products are designed to process food products safely and efficiently. Unless the oper-
ator is properly trained and supervised, however, there is the possibility of a serious injury. It is the
responsibility of the owner to assure that this machine is used properly and safely, strictly following
the instructions contained in this Manual and any requirements of local law.
No one should use or service this machine without proper training and supervision. All opera-
tors should be thoroughly familiar with the procedures contained in this Manual. Even so, BIRO
cannot anticipate every circumstance or environment in which its products will be used. You, the
owner and operator, must remain alert to the hazards posed by the function of this equipment —
particularly the ROTATING GRINDING AUGER and the ROTATING MIXING PADDLE, which can
severely injure an inattentive operator amputating fingers and limbs. No one under eighteen (18)
years of age should operate this equipment. If you are uncertain about a particular task, ask your
supervisor.
This Manual contains a number of safe practices in the SAFETY TIPS section. Additional warn-
ings are placed throughout the Manual. Warnings related to your personal safety are indicated by:
Warnings related to possible damage are indicated by:
BIRO also has provided warning labels on the equipment. If any warning label, instruction lable
or Manual becomes misplaced, damaged, or illegible, please contact your nearest Distributor or
BIRO directly for a replacement.
Remember, however, this Manual or the warning labels do not replace the need to be alert and
to use your common sense when using this equipment.
This Manual applies to all BIRO Ergonomic Mixer Grinder/Choppers.
1
NOTICE TO OWNERS AND OPERATORS
THE BIRO MANUFACTURING COMPANY
1114 West Main Street
MARBLEHEAD, OHIO 43440
Phone [phone]
FAX [phone]
http: //www.birosaw.com
E-Mail: service-department @birosaw.com
[email protected]
– NOTE –
“A copy of this manual is included with each MODEL EMG-32 MIXER-GRINDER.”
“e descriptions and illustrations contained in this manual are not binding.
e manufacturer reserves the right to introduce any modification without updating
the manual.”

SAFETY TIPS
ROTATING GRINDING AUGER &
ROTATING MIXING PADDLES
TO AVOID SERIOUS PERSONAL INJURY
�NEVER Touch This Machine without Training and Authorization by Your Supervisor.
�NEVER Place Hands into Machine Input or Output Openings.
�NEVER Open Machine During Operation.
�ONLY Use a Qualified Electrician to Install According to Local Building Codes: Machine MUST
Be Properly Grounded.
�ALWAYS Connect to Proper Voltage & Phase.
�ONLY Install on Level, Non-Skid Surface in a Clean, Well-Lighted Work Area Away from
Children and Visitors.
�ALWAYS Lock Machine Castors After Moving This Machine.
�NEVER Use This Machine For Non-Food Products.
�NEVER Operate Machine With Product Mixer Safety Cover Open or Removed or Magnetic
Interlock Switch By-Passed.
�ALWAYS Turn Off, Unplug Machine From Power Source and Perform Lockout/Tagout
Procedure to this Machine BEFORE Attempting to Unjam or Unclog, Cleaning or Servicing.
�NEVER Leave Machine Unattended While Operating.
�NEVER Alter This Machine From its Original Form as Shipped From Factory. DO NOT
Operate Machine With Missing Parts.
�PROMPTLY REPLACE Any Worn or Illegible Warning Labels.
�ALWAYS Read Operation and Service Manual BEFORE Operating, Cleaning, or Servicing.
�USE ONLY BIRO Parts and Accessories Properly Installed.
2

INSTALLATION
TO AVOID SERIOUS PERSONAL INJURY, PROPERLY INSTALL
EQUIPMENT IN ADEQUATE WORK AREA
�ALWAYS Use Qualified Technician and Electrician for Installation.
�ALWAYS Connect to Proper Voltage & Phase.
�ALWAYS Install Equipment in Work Area with Adequate Light and Space Away From Children
and Visitors.
�ONLY Operate on a Solid, Level, Non-Skid Surface.
�ALWAYS Lock Machine Castors After Moving Machine to Operating Location.
�NEVER Bypass, Alter, or Modify This Equipment in Any Way From Its Original Condition.
�NEVER Operate Machine With Product Mixer Safety Cover Opened or Removed or Magnetic
Interlock Switch By-Passed.
�NEVER Operate Without all Warning Labels Attached and Owner/Operator Manual Available to
the Operator.
�USE ONLY BIRO parts and accessories properly installed
UNCRATING AND SET UP
1. Read this Manual thoroughly before installation and operation. Do not proceed with installation and operation if
you have any questions or do not understand anything in this Manual. Contact your local Distributor, or BIRO
first.
2. Remove all banding, shipping carton, and all equipment from inside the tub. Then take machine off shipping
pallet.
3. This machine is shipped with the adjustable legs fully retracted. The legs allow for a height adjustment from the
floor to centerline of bowl 32" minimum to 38" maximum.
4. This machine weighs approximately 700 pounds. To avoid accidents block up machine after raising to desired
operating height.
5. Fasten the casters to the legs.
6. The adjustable legs can now be unbolted and lowered to the floor. Replace bolts and nuts and tighten securely.
7. Install machine on a level, non-skid surface in a well-lighted work area away from children and visitors.
8. This machine is complete except for knife and plate. There is a bowl shipping plug (stamped steel) placed in the
output end of the grinding bowl to retain the grinding auger during shipment. REMOVE THE BOWL SHIPPING
PLUG AND THE GRINDING AUGER.
9. After checking and making sure the power supply is correct, plug in your machine. NEVER OPERATE
MACHINE WITH PRODUCT MIXER SAFETY COVER OPEN. (Machine will not run with cover open.)
10. Machine must be properly grounded. Use qualified electrician to install according to local building codes.
3

MOTOR WIRING AND ELECTRICAL REQUIREMENTS
1. Interchange of current is made in motor outlet box. Leads are properly marked. Changing instructions are on
the motor plate or motor outlet box.
2. All mixer-grinder/choppers are wired 208 volts unless otherwise specified. Be sure motor specifications (voltage,
cycle, phase) match power supply line. Be sure line voltage is up to specification.
3. Electrical connections to be in accordance with safety codes and National Electrical Code.
4. Rated voltage of the unit shall be identical with full supply voltage.
5. Voltage drop on the supply line shall not exceed 10% of full supply voltage.
6. The feederline conductor size in the raceway from the branch circuit to the unit must be correct to assure
adequate voltage under heavy starting and short overload conditions.
7. The feederline conductor shall only be used for the supply of one unit of the relevant horsepower. For
connections of more than one unit on the same feeder line, a local electrician will have to be consulted to
determine the proper conductor size.
8. The size of the electrical wiring required from the power source to the mixer-grinder/chopper is a MINIMUM OF
No. 10 WIRE.
9. The BIRO Manufacturing Company is not responsible for permanent wiring, connection or installation
4
NOTE TO OWNER AND ELECTRICIAN: IF THIS MACHINE IS NOT CORD
AND PLUG CONNECTED TO THE ELECTRICAL SUPPLY SOURCE, THEN IT
SHOULD BE EQUIPPED WITH, OR CONNECTED TO, A LOCKABLE,
MANUALLY-OPERATED DISCONNECT SWITCH (OSHA 1010.147).
MOTOR SPECIFICATIONS
GRINDER MOTOR
HP KW VOLTS HZ PH AMPS
7.5 5.6 208/230 60 3 24/22
7.5 5.6 220 50 3 28
7.5 5.6 380/415 50 3 12.7/12.4
7.5 5.6 460 60 3 11
7.5 5.6 550 60 3 9.2
MIXER MOTOR
.75 .56 208/230 60 3 3.0/2.8
.75 .56 220 50 3 3.6
.75 .56 380/415 50 3 1.8/1.9
.75 .56 460 60 3 1.5
.75 .56 550 60 3 1.2

10. Two sets of green and red pushbuttons are located at the front of the machine that activate the magnetic
contactors that control the mix and grind motors. The time delay product mixer safety cover interlock switch is
mounted in the motor compartment. The product mixer safety cover cannot be opened until the time delay
interlock switch times out (which will be after the grinding augur comes to a complete stop.
11. With the grinding auger removed from the machine, push the green start button for grind CHECK THE
ROTATION of THE AUGER DRIVE SHAFT; ROTATION MUST BE COUNTER-CLOCKWISE as indicated by
the rotation decal affixed to the grinding bowl. ROTATION MUST ONLY BE CHECKED WITH THE
GRINDING AUGER REMOVED, otherwise serious irreparable damage may occur to the grinding components.
12. If machine runs clockwise (backwards), it must be rewired to correct rotation, otherwise serious irreparable
damage may occur to the grinding components. The grinding auger must operate in the proper direction.
13. Check operation of optional footswitch is equipped. Plug footswitch cord into fitting at bottom of contactor box.
Turn toggle selector to foot. The machine will operate with pressure on the footswitch treadle. Releasing the
treadle stops the machine. The footswitch operates both mix and grind together.
14. Insert grinding auger assembly into the bowl and fully engage the auger into the drive shaft. Place knife first
(sharp edges out) then grinding plate into end of grinding bowl. The grinding plate slides over the knife drive pin,
and is held from rotating during operation by three pins in the grinding bowl. Install the end retaining ring.
ONLY HAND TIGHTEN END RETAINING RING
For best results, use knife and plate as a set. Do not operate machine for any period of time without product in
the grinding bowl. This will cause heating and dulling of the knife and plate.
15. Check placement of all warning labels and Manual. Machine is now ready for trained operators to process
product.
16. Use meat deflector attached to grinding bowl to eliminate meat splatter.
17. Contact your local Distributor of BIRO directly if you have any questions or problems with the installation or
operation of this machine.
OPERATION
TO AVOID SERIOUS PERSONAL INJURY
�ONLY Properly Trained Personnel Should Use This Equipment.
�NEVER Place Hands Into Machine Input or Output Openings.
5

OPERATION (Cont.)
�NEVER Open Machine During Operation.
�DO NOT Wear Gloves While Operating.
�DO NOT Tamper With, Bypass, Alter, or Modify This Equipment in Any Way From Its Original
Condition.
�NEVER Operate Machine With Product Mixer Safety Cover Opened or Removed or Magnetic
Interlock Switch By-Passed.
�ALWAYS Turn Off and Unplug Machine from Power Source and Perform Lockout/Tagout
Procedure to This Machine Before Unjamming, Unclogging, Cleaning or Servicing.
�NEVER Leave Unattended While Operating.
�NEVER Operate Without All Warning Labels Attached and Operating Manual Available to the
Operator.
FOOD HANDLING TO PREVENT CONTAMINATION
1. ALWAYS wash hands thoroughly with warm soap and water before and after handling raw fish, poultry or
meats.
2. ALWAYS clean and sanitize all utensils and surfaces that have been in contact with raw products.
3. ALWAYS store cold foods at or below 45 deg. F (7.2 deg. C).
TO PROCESS PRODUCT
1. Before starting the mixer-grinder, have a container for receiving ground product at the output end of the
grinding bowl.
2. FIRST GRIND
a. Fill product hopper (maximum 160 pounds), close the product mixer safety cover.
b. Push both grind and mix green start buttons to feed first grind. It is recommended to use a breaker plate
with 38" diameter or larger holes.
c. Push both grind and mix red stop buttons when product has been ground out.
3. SECOND GRIND
a. Fill Product Hopper (maximum 160 pounds). Before this mix operation seasonings may be added if
desired. Close Product Mixer Safety Cover.
b. Push the mix green start button only.
c. After the desired mix, push the grind green start button to operate the grinding auger and grind out
product.
d. Push both grind and mix red stop buttons when product has been ground out.
4. Unplug machine from power source and perform lockout/tagout procedures when finished.
6
DO’s
•Always keep knife & plate as matched set.
•Always keep the knife & plate sharp.
•Always check for straightness by laying the knife
on the plate before inserting in machine.
•Always install the knife & plate in correct se-
quence, knife 1st, then plate.
•Always keep knives & plates lubricated in storage
and when starting machine.
•Always use coolant when sharpening plates.
•Always inspect the plates making sure all holes
are clear – that there are no cracks.
DON’Ts
•Never, never mix different knives to different
plates.
•Never, never over tighten the bowl retaining ring
on the machine.
•Never, never run the grinder without product.
Product is a natural lubricant. Heat can build up
so fast that cold product could crack the plate.
•Never, never hit the plate against anything to
clean the holes.
•Never, never throw the knives & plates.

MAINTENANCE
ROTATING GRINDING AUGER
TO AVOID SERIOUS PERSONAL INJURY
�ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tagout Procedure to
This Machine BEFORE Servicing.
�NEVER Touch This Machine Without Training and Authorization By Your Supervisor.
�NEVER Place Hands Into Machine Input or Output Openings.
�NEVER Bypass, Alter, or Modify This Equipment in Any Way From Its Original Condition.
�PROMPTLY REPLACE Any Worn or Illegible Warning Labels.
�USE ONLY GENUINE BIRO Parts and accessories Properly Installed.
A. GRINDING BOWL INSTALLATION
1. Mount the grinding bowl on the two threaded studs on the front of the machine. Tighten in position with
provided nuts.
2. Place the grinding auger in the grinding bowl and fully seat rear drive tang into auger drive shaft.
3. Install knife, breaker plate and end retaining ring.
ONLY HAND TIGHTEN RETAINING RING
4. When the bowl assembly is mounted and tight, there should be approximately 18" gap between the back
inside wall of the grinding trough and the back of the auger. The bowl ring wrench which is provided with
each grinder is used only for REMOVAL of the end retaining ring for cleaning purposes or for changing knife
and breaker plate.
B. LUBRICATION
1. MOTOR: The grinder motor has pre-lubricated motor bearings. These bearings should be re-lubricated
annually with a good grade of bearing grease. Do not over-grease.
2. ROLLER CHAIN AND DRIVE SPROCKETS: The main drive chain has been pre-lubricated at the factory to
protect it against dirt and moisture. Chain life will vary appreciably depending upon its lubrication. The
better the lubrication, the longer the chain life.
Lubrication effectiveness will vary with the amount of lubricant and frequency of application. Ideally, a
lubricant film should always be present between the working parts. Manually lubricate the chain as often as
is needed (possibly once a week). NEVER exceed three months without lubricating.
Lubricating just the outside of the chain does little good. Apply lubrication on the inside of the chain span so
that it will work through the moving parts and joints by centrifugal force as the chain rotates and reaches the
area where one surface “scrubs” another.
7

B. LUBRICATION (cont.)
Recommended types of chain lubricant are those with Molybdenum Disulphide or Graphite added. Also
bonded lubricants such as Dow Corning Molykote 321R or equivalent are excellent for open chains. e
lubricant should be of a viscosity whereby it will “flow” somewhat and penetrate the internal working surfaces.
ick stiff greases are of little value because they cannot work into moving parts of the chain.
a. Unplug mixer/grinder from power source and perform lockout/tagout procedures.
b. Remove rear drive or access cover.
c. Spray or brush lubricant on inside of chain, slowly and carefully turning the large sprocket by hand.
d. Reinstall rear drive cover.
3. BEARING HOUSING: e main bearings are housed in an enclosed and sealed journal box. Re-lubricate
semi-annually with a good grade of bearing grease. Do not over-grease.
4. MIXER TRANSMISSION: Oil in the mixer transmission should be changed after the first four (4) weeks of
operation. is is to remove the “run-in” oil and also any small metal shavings that may have been generated
during the mating of the gears. After the initial oil change, subsequent changes should be performed every
six (6) months. After draining the oil, refill the unit to the “level” plug on the back side of the transmission
with pertoleum-based #8 gear oil.
5. PROCEDURE FOR REPLACING OIL IN WINSMITH MIXER TRANSMISSION:
a. Unplug mixer grinder from power source and perform lockout/tagout procedures.
b. Remove rear drive or access cover.
c. Remove breather plug from top of transmission and oil level plug from back side of transmission.
d. With a container in place to catch old oil, remove the drain plug from the bottom of the transmission.
e. When all oil has drained, clean the drain plug and replace in the transmission.
f. Refill transmission with pertoleum-based #8 gear oil or equivalent until oil appears at bottom of oil level
hole. For applications that involve severe ambient temperature extremes, Winsmith recommends the use of
Synthetic Lubricant such as: Texaco Vanguard 460, Mobile SHC 630, and Mobile SHC 634. ese gear
reducers contain 0.9 QT. of lubricant
g. Replace breather and oil level plugs.
h. Reinstall rear drive or access cover.
C. MIXER DRIVE CHAIN TENSION
1. Unplug mixer/grinder from power source and perform lockout/tagout procedures.
2. Remove rear drive cover or access cover.
3. Loosen the four bolts holding the ¾HP motor and transmission to its mounting plate.
4. Slide transmission to the right.
5. When approximately 1/8” total chain flex has been attained, retighten transmission bolts.
6. Reinstall rear drive cover or access cover.
D. MAIN DRIVE CHAIN TENSION
1. Unplug mixer/grinder from power source and perform lockout/tagout procedure.
2. Remove rear drive cover or access cover.
3. Loosen the four bolts that hold the motor to the frame of the machine.
4. Loosen the lock nuts on the motor adjusting stud.
5 . To Loosen Chain Tension. turn motor adjusting studs counterclockwise. Grasp motor and pull toward
adjusting stud. Be sure to turn both adjusting studs the same amount and evenly. Total chain flex should be
1/8“ to 3/8“. Be sure to keep motor shaft parallel with auger drive shaft.
To Tighten Chain Tension. Turn motor adjusting studs clockwise. Be sure to turn both adjusting studs the
same amount and evenly. Total chain flex should be 1/8“ to 3/8“. Do not overtighten chain as this will put
excessive and damaging pressure on the motor bearings. Be sure to keep motor shaft parallel with auger
drive shaft.
6. Retighten motor mounting bolts.
7. Retighten motor adjusting stud lock nuts.
8. Reinstall the rear drive cover or access cover.
8