Black Horse Model Edge 540-V3 Owner's manual

SPECIFICATION


Wingspan : 2,080 mm 81.89 in.


Length :


Weight : 6.2 kg 13.64 Lbs.


Radio : 06 channels.


Servo : 06 servos.
Instruction Manual book
MadeinVietnam.
1,680mm 66.14 in.


 Engine : 30-35 CC Gas(FUJI IMVAC).

EDGE 540 V3-30cc - Item code: BH94 . Instruction Manual
2
This instruction manual is designed to help you build a great flying aeroplane. Please read this
manualthoroughlybeforestartingassemblyofyour EDGE 540-V3 30cc.Usethepartslistingbelow
to identify all parts.
WARNING.
Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is
capable of causing injury to people or property. WHEN YOU FLY THIS AEROPLANE YOU
ASSUME ALL RISK & RESPONSIBILITY.
IfyouareinexperiencedwithbasicR/CflightwestronglyrecommendyoucontactyourR/Csupplier
and join your local R/C Model Flying Club. R/C Model Flying Clubs offer a variety of training
proceduresdesignedtohelp thenew piloton hiswaytosuccessfulR/C flight. Theywillalsobeable
to advise on any insurance and safety regulations that may apply.
TOOLS & SUPPLIES NEEDED.
Thick cyanoacrylate glue.
30 minute epoxy.
5 minute epoxy.
Hand or electric drill.
Assorted drill bits.
Modellingknife.
Straight edge ruler.
2mm ball driver.
Phillips head screwdriver.
220 grit sandpaper.
90° square or builder’s triangle.
Wire cutters.
Masking tape & T-pins.
Thread-lock.
Paper towels.
Some more parts.
HARDWARE PACK
COWLING.
Landinggear.....
Toavoid scratching yournew airplane,do not
unwrap the pieces until they are needed for
assembly. Cover your workbench with an old
towel or brown paper, both to protect the air-
craftand toprotect thetable.Keep acouple of
jars or bowls handy to hold the small parts af-
ter you open the bag.
Pleasetrialfitall theparts. Makesureyouhave
the correct parts and that they fit and are
alignedproperlybefore gluing!Thiswill assure
proper assembly. EDGE 540-V3 30cc ARF is
handmadefrom natural materials,everyplane
is unique and minor adjustments may have to
be made. However, you should find the fit su-
perior and assembly simple.
The painted and plastic parts used in this kit
are fuel proof. However, they are not tolerant
of many harsh chemicals including the follow-
ing:paintthinner,C/Aglueaccelerator,C/Aglue
debonderandacetone.Donot letthese chemi-
cals come in contact with the colors on the
covering and the plastic parts.
PARTS LISTING.
FUSELAGE ASSEMBLY
(1) Fuselage.
WING ASSEMBLY
(1) Right wing half with pre-installed
aileron.
(1) Left wing half with pre-installed
aileron.
Tail section assembly
(1) Vertical stabilizer with pre-
installedrudder.
(1) Horizontal stabilizer with pre-
installedelevatorhalves.
SUGGESTION.
NOTE.

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EDGE 540 V3-30cc - Item code: BH94 . Instruction Manual
Caution: this model is not a toy!
If you are a beginner to this type of powered
model,please askanexperiencedmodel flyer
forhelp andsupport. Ifyou attempt tooperate
themodelwithout knowingwhatyouare doing
you could easily injure yourself or somebody
else. Please keep your safety and well-being
in mind at all times.
Important: before you start construction
Evenif you havealready builta largenumber
ofRC modelsplease readright throughthese
instructions and check all the kit components
against the parts list. We have taken great
trouble to keep construction as simple as
possible, without making any compromises
in the area of safety.
Note regarding the film covering
Minor creases or bubbles may develop in the
film covering due to major fluctuations in
weather conditions (temperature, humidity
etc.); in rare cases you may even find a slight
warp in a component. These minor faults are
in the nature of film-covered built-up wooden
structures, and can easily be corrected using
a heat gun, as commonly used for modelling.
Creases: Blowwarmair overthearea
and rub down with a soft
cloth.
When self-tapping screws have to be
screwed into wood, apply a little white
glue to prevent them shaking loose: just
squirt white glue into the hole and fit the
screw.
+ This is not a toy
+ Be sure that no other flyers are using your
radio frequency.
+ Do not smoke near fuel
+ Store fuel in a cool, dry place, away from
children and pets.
+ Wear safety glasses.
+The glow plug clip must be securely at-
tached to the glow plug.
+ Do not flip the propeller with your fingers.
+ Keep loose clothing and wires away from
thepropeller.
+ Do not start the engine if people are near.
Do not stand in line with the side of the pro-
peller.
+ Make engine adjustments from behind the
propeller only. Do not reach around the spin-
ningpropeller.
SAFETY PRECAUTION.
Wing warp: Hold the panel twisted
gently in the opposite
direction to the warp, and
apply warm air to remove
the creases from the
covering.
Caution! do not heat the film more than is
absolutely necessary. If the air or the iron is
too hot, the film may melt and holes may be
formed.
This model is highly pre-fabricated and can
bebuiltina veryshorttime.However,thework
which you have to carry out is important and
must be done carefully. The model will only
be strong and fly well if you complete your
tasks competently - so please work slowly
and accurately.
REPLACEMENT LARGE P ARTS
A.
B.
E.
D.
G.
F.
C.
B.
D.
A.Cowling.
B.Wing panel (Left&Right).
C.Fuselage.
D.Horizon stabilizer.
E.Vertical stabilizer.
F. Aluminium wing
dihedral brace.
G.Decal sheet .

EDGE 540 V3-30cc - Item code: BH94 . Instruction Manual
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REPLACEMENT SMALL PARTS
 1. Install the rubber grommets and brass
eyelets onto the aileron servo.
INSTALLING THE AILERON SERVO - 1.
I. SERVO
2.Drill 1,5mm pilotholes throughthe block
of wood for each of the four mounting screws
provided with the servo. Install servo into ai-
leron servo tray as same as picture below.
1. Using the thread as a guide and using
masking tape, tape the servo lead to the end
of the thread: carefully pull the thread out.
When you have pulled the servo lead out, re-
move the masking tape and the servo lead
from the thread.
3. Instal servo tray with aileron servo into
the wing as same as picture below.
Electric
wire.
Thread.
Bottom side.
7. Plastic parts for landing gear.
3. Wheels.
2. Wheel pants.
6. Rudder plastic light.
4. Fuel Tank.
9. Tail gear set.
8.Spinner.
5. Plastic parts for rudder pushrod.
1. Aluminium landing gear.
1. 1.
2. 2.
4.
8. 9.
7.
5. 6.
3.

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EDGE 540 V3-30cc - Item code: BH94 . Instruction Manual
Installaileroncontrolhornassame
aspicturebelow.
Repeat the procedure for the other wing
half.
Repeat the procedure for the other wing
half.
Installing the aileron linkages as pictures
below.
Attach the clevis to the outer hole in the con-
trol horn.
Secure.
INSTALLING THE AILERON CONTROL HORN 1.
Elevator
control horn1
75 mm
3x12 mm.
INSTALLING THE AILERON
LINKAGES 1.
Secure.
Secure.
C/Aglue.
3 x 30 mm.

EDGE 540 V3-30cc - Item code: BH94 . Instruction Manual
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Installing the aileron linkages as pictures
below.
INSTALLING THE AILERON
LINKAGES 2.
2.INSTALLING THE AILERON SERVO- 2.
INSTALLING THE AILERON CONTROL HORN 2.
thread
Electric
way
C/Aglue.
Secure.
Secure.
C/Aglue.
75 mm
3x12 mm.
Elevator
control horn 2
3 x 30 mm.
Secure.

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EDGE 540 V3-30cc - Item code: BH94 . Instruction Manual
Repeat the procedure for the other wing
half.
INSTALLING THE ENGINE MOUNT.
See pictures below:
C/Aglue.
Drill 4mm
hole.
INSTALLING THE ST OPPER ASSEMBLY
1) The stopper has been pre-assembled
at the factory.
2) Using a modeling knife, cut one length
ofsilicon fuelline (thelength ofsiliconfuel line
iscalculatedby how theweightedclunkshould
restabout 8mmaway fromtherear ofthe tank
andmove freelyinsidethe tank).Connect one
end of the line to the weighted clunk and the
otherend tothe nylonpick uptubein thestop-
per.
3) Carefully bend the second nylon tube
up at a 45 degree angle (using a cigarette
lighter). This tube will be the vent tube to the
muffler.
4) Carefullybendthe thirdnylontubedown
ata45 degreeangle(using a cigarettelighter).
This tubewill beventtube tothefueling valve.
FUEL TANK.
When the stopper assembly is installed in the
tank, the top of the vent tube should rest just
belowthe topsurface ofthe tank.It shouldnot
touch the top of the tank.

EDGE 540 V3-30cc - Item code: BH94 . Instruction Manual
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9) To securethe fuel tankin place,apply a
bead of silicon sealer to the forward area of
thetank, whereitexits the fuselagebehind the
enginemountingboxandto therear ofthe tank
at the forward bulkhead.
Do not secure the tank into place perma-
nently until after balancing the airplane. You
may need to remove the tank to mount the
battery in the fuel tank compartment
5) Test fit the stopper assembly into the
tank. It may be necessary to remove some of
the flashing around the tank opening using
amodeling knife. Ifflashing is present, make
sure none of it falls into the tank.
6) When satisfied with the alignment of
thestopperassemblytightenthe 3mmx20mm
machine screw until the rubber stopper ex-
pandsandseals thetankopening. Donotover
tighten the assembly as this could cause the
tank to split.
7) Using a modeling knife, cut 3 lengths of
fuel line 150mm long. Connect 2 lines to the 2
vent tubes and 1 line to the fuel pickup tube in
the stopper.
8) Feed three lines through the fuel tank
compartment and through the pre-drilled hole
in the firewall. Pull the lines out from behind
the engine, while guiding the fuel tank into
place. Push the fuel tank as far forward as
possible,thefront ofthetank shouldjustabout
touch the back of the firewall.
Blow through one of the lines to ensure
the fuel lines have not become kinked inside
the fuel tank compartment. Air should flow
througheasily.
Secure.
Fueltank
Tygon gas tubing not included.
Vent tube Fuel pick- up tube
Fuelfill tube

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EDGE 540 V3-30cc - Item code: BH94 . Instruction Manual
Secure.
1. Install one adjustable metal connector
through the third hole out from the center of
one servo arm, enlarge the hole in the servo
arm using a 2mm drill bit to accommodate the
servo connector. Remove the excess mate-
rial from the arm.
After installing the adjustable metal con-
nector apply a small drop of thin C/A to
the bottom nut. This will prevent the con-
nector from loosening during flight.
Throttle - cable
Throttle -
cable
5x 90mm
See pictures below:
INSTALLING THE ENGINE MOUNT.
Throttle servo
INSTALLING THE THROTTLE - CABLE.

EDGE 540 V3-30cc - Item code: BH94 . Instruction Manual
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PARTS REQUIRED
MAIN GEAR INSTALATION.
1)Assemble andmountingthewheelpants
as shown in the following pictures.
2) Using the hardware provided, mount
the main landing gear to the fuselage.
Right side.
Cut.
Landing
gear.
6x 20mm
Left side.
Secure.

11
EDGE 540 V3-30cc - Item code: BH94 . Instruction Manual
Remove the
covering
Drill 8mm
hole.
Secure.
Secure.

EDGE 540 V3-30cc - Item code: BH94 . Instruction Manual
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4. Installthemufflerandmufflerextension
onto the engine and make the cutout in the
cowl for muffler clearance. Connect the fuel
and pressure lines to the carburetor, muffler
andfuel fillervalve.
2. While keeping the back edge of the
cowl flush with the marks, align the front of
thecowlwith thecrankshaft oftheengine. The
front of the cowl should be positioned so the
crankshaft is in nearly the middle of the cowl
opening. Hold the cowl firmly in place using
pieces of masking tape.
3. Slide the cowl back over the engine
andsecure itin placeusingfour woodscrews.
1. Slide the fiberglass cowl over the en-
gineand lineupthe backedgeof thecowlwith
the marks you made on the fuselage.
COWLING.
Top side
Trim and
cut
Bottom side.
Left side.
3 x 12mm
Machine screw.

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EDGE 540 V3-30cc - Item code: BH94 . Instruction Manual
Bottom side.
Markline.
3) A drop of C/A glue on the wheel collar
screws will help keep them from coming lose
duringoperation.
Epoxyglue.
Remove the
covering
C/Aglue.
Bottom side.

EDGE 540 V3-30cc - Item code: BH94 . Instruction Manual
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INSTALLING THE SPINNER.
Installthe spinner backplate,propellerand
spinner cone. The spinner cone is held in
placeusing two3mmx 8mmmachine screws.
1. Install the rubber grommets and brass
collets into the elevator servo. Test fit the
servo into the servo tray.
2. Mount the servo to the tray using the
mounting screws provided with your radio
system.
INSTALLING THE ELEV ATOR
SERVOS.
Secure.
Front view
Secure

15
EDGE 540 V3-30cc - Item code: BH94 . Instruction Manual
Secure
HORIZONTAL STABILIZER.
Horizontal stabilizer installation
See picture below.
Bottom side
3 x 15 mm.
3 x 15 mm.
Secure.
Secure.
221mm.
Aluminium 9mm.

EDGE 540 V3-30cc - Item code: BH94 . Instruction Manual
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RUDDER SER VO INSTALLATION.
Rudder Servo.
Rudderpush-pull
cable.
Elevator control horn install as same as the
way of aileron control horn. Please see pic-
tures below.
 Elevatorpushrod installas same asthe way
of aileron pushrod.
ELEVATOR PUSHROD INST ALLATION.
Elevator
control horn.
Secure.
Secure.
Elevator
pushrod Elevator
pushrod
Bottom side.
125 mm
3x12 mm.
ELEVATOR CONTROL HORN INST ALLA-
TION.
3 x 25 mm.

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EDGE 540 V3-30cc - Item code: BH94 . Instruction Manual
Aluminium
Rudder control horn install as same as the
way of aileron control horn. Please see pic-
tures below.
RUDDER CONTROL HORN INST ALLA-
TION.
3 x 40 mm
ControlhornofRudder.
Bottomside.
Bottom side.
A + B Epoxy
Plus glue.
Top side.
A+B EPOXY PLUS glue

EDGE 540 V3-30cc - Item code: BH94 . Instruction Manual
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Secure.
Elevator
pushrod Elevator
pushrod
Bottom side
Rudder
cable.
Rudder
cable.
3 x 12mm
C/Aglue.
Plastic p arts of rudder
pushrod.
Cut.
1. Rudder pushrod install as same as
the way of aileron control horn.
2. Rudder push - pull system install as
same as picture below.
RUDDER PUSHROD INSTALLATION.
3 x 12mm
Rudder
cable.
Rudder
cable.
Secure.

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EDGE 540 V3-30cc - Item code: BH94 . Instruction Manual
Secure.
Rudderpush-pull
cable.
Rudder plastic light.
Remove the
covering
Markline.
Remove
covering.

EDGE 540 V3-30cc - Item code: BH94 . Instruction Manual
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Bottom side.
Secure.
C/AEpoxy.
C/Aglue.
Drillahole
3mmdiameter.
3x12mm
3x15mm
MOUNTING THE TAIL WHEEL
BRACKET.