Black Horse Model GLASAIR Owner's manual

SPECIFICATION



 Wingspan : 1,860 mm 73.23 in.



 Length : 1,470 mm 57.87 in.



 Weight : 5.2 kg 11.44 Lbs.



 Radio : 06 channels.



 Servo : 08 servos.



 Engine : 91-120 2 stroke.

Instruction Manual book

Made in Vietnam.

GLASAIR - Item code: BH74 . Instruction Manual

This instruction manual is designed to help you build a great flying aeroplane. Please read this

manual thoroughly before starting assembly of your GLASAIR. Use the parts listing below to identify

all parts.

WARNING

Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is

capable of causing injury to people or property. WHEN YOU FLY THIS AEROPLANE YOU

ASSUME ALL RISK & RESPONSIBILITY.

If you are inexperienced with basic R/C flight we strongly recommend you contact your R/C supplier

and join your local R/C Model Flying Club. R/C Model Flying Clubs offer a variety of training

procedures designed to help the new pilot on his way to successful R/C flight. They will also be able

to advise on any insurance and safety regulations that may apply.

TOOLS & SUPPLIES NEEDED

Thick cyanoacrylate glue.

30 minute epoxy.

5 minute epoxy.

Hand or electric drill.

Assorted drill bits.

Modelling knife.

Straight edge ruler.

2mm ball driver.

Phillips head screwdriver.

220 grit sandpaper.

90° square or builder’s triangle.

Wire cutters.

Masking tape & T-pins.

Thread-lock.

Paper towels.

Some more parts.

HARDWARE PACK

COWLING.

Landing gear.....

To avoid scratching your new airplane, do not

unwrap the pieces until they are needed for

assembly. Cover your workbench with an old

towel or brown paper, both to protect the air-

craft and to protect the table. Keep a couple of

jars or bowls handy to hold the small parts af-

ter you open the bag.

Please trial fit all the parts. Make sure you have

the correct parts and that they fit and are

aligned properly before gluing! This will assure

proper assembly. GLASAIR ARF is hand made

from natural materials, every plane is unique

and minor adjustments may have to be made.

However, you should find the fit superior and

assembly simple.

The painted and plastic parts used in this kit

are fuel proof. However, they are not tolerant

of many harsh chemicals including the follow-

ing: paint thinner, C/A glue accelerator, C/A glue

debonder and acetone. Do not let these chemi-

cals come in contact with the colors on the

covering and the plastic parts.

PARTS LISTING

FUSELAGE ASSEMBLY

(1) Fuselage.

WING ASSEMBLY

(1) Right wing half with pre-installed

aileron.

(1) Left wing half with pre-installed

aileron.

Tail section assembly

(1) Vertical stabilizer with pre-

installed rudder.

(1) Horizontal stabilizer with pre-

installed elevator halves.

SUGGESTION

NOTE.

GLASAIR - Item code: BH74 . Instruction Manual

+ This is not a toy

+ Be sure that no other flyers are using your

radio frequency.

+ Do not smoke near fuel

+ Store fuel in a cool, dry place, away from

children and pets.

+ Wear safety glasses.

+The glow plug clip must be securely attached

to the glow plug.

+ Do not flip the propeller with your fingers.

+ Keep loose clothing and wires away from

the propeller.

+ Do not start the engine if people are near.

Do not stand in line with the side of the propel-

ler.

+ Make engine adjustments from behind the

propeller only. Do not reach around the spin-

ning propeller.

SAFETY PRECAUTION.

REPLACEMENT LARGE PARTS

B. Wing panel.

C. Fuselage.

A. Cowling.

D.Horizontal stabilizer.

F. Aluminium wing dihedral brace.

E. Vertical stabilizer.

G. Decal sheet.

10. 11.

6. 7. 7.

REPLACEMENT SMALL PARTS

1. Spinner.

3. Plastic - enginemount.

2. Wheels

4. Fuel tank.

5. Tail gear set.

7. Wheel pants.

9. Plastic parts for landing gear fuselage.

6. Aluminium landing gear.

10. Plastic parts for tail gear.

8. Plastic cover for electric wing light.

11. Rudder plastic light.

1) Install the rubber grommets and brass

eyelets onto the aileron servos.

1.INSTALLING THE AILERON SERVOS.

I. AILERON.

GLASAIR - Item code: BH74 . Instruction Manual

C/A glue.

Bottom side.

Aileron

Flap

GLASAIR - Item code: BH74 . Instruction Manual

C/A glue.

2) Using a modeling knife, remove the cov-

ering at possition show below.

C/A glue.

4) Drill 1,6mm pilot holes through the block

of wood for each of the four mounting screws

provided with the servo.

3) Using the thread as a guide and using

masking tape, tape the servo lead to the end

of the thread: carefully pull the thread out.

When you have pulled the servo lead out, re-

move the masking tape and the servo lead

from the thread.

5. Instal servo tray with aileron servo into

the wing as same as picture below.

Electric wire

Thread

Bottom side.

Aileron

Flap

Secure

Remove

covering

Servo tray

GLASAIR - Item code: BH74 . Instruction Manual

Aileron control horn

3mm x 40mm.

Nilon control clasp .

M3 lock nut.

2.INSTALLING THE AILERON CONTROL HORN.

2x10mm.

Remove covering

Secure.

GLASAIR - Item code: BH74 . Instruction Manual

Aileron

control horn

Repeat the procedure for the other wing

half.

Installing the aileron linkages as pictures

below.

3.INSTALLING THE AILERON

LINKAGES.

M3 M3 lock nut

II. FLAP.

1.INSTALLING THE FLAP SERVOS.

C/A glue.

GLASAIR - Item code: BH74 . Instruction Manual

2x10mm.

2.INSTALLING THE FLAP CONTROL HORN.

Secure

Remove covering

GLASAIR - Item code: BH74 . Instruction Manual

Flap control horn

Installing the flap linkages as pictures

below.

3.INSTALLING THE FLAP

LINKAGES.

M3 M3 lock nut

Repeat the procedure for the other wing

half.

INSTALLING THE ENGINE MOUNT.

See pictures below:

4 x 30mm

Drill a hole

4mm diameter.

C/A glue.

GLASAIR - Item code: BH74 . Instruction Manual

3) Carefully bend the second nylon tube

up at a 45 degree angle (using a cigarette

lighter). This tube will be the vent tube to the

muffler.

4) Carefully bend the third nylon tube down

at a 45 degree angle (using a cigarette lighter).

This tube will be vent tube to the fueling valve.

INSTALLING THE ST OPPER ASSEMBLY

1) The stopper has been pre-assembled

at the factory.

2) Using a modeling knife, cut one length

of silicon fuel line (the length of silicon fuel line

is calculated by how the weighted clunk should

rest about 8mm away from the rear of the tank

and move freely inside the tank). Connect one

FUEL TANK.

end of the line to the weighted clunk and the

other end to the nylon pick up tube in the stop-

per.

When the stopper assembly is installed in the

tank, the top of the vent tube should rest just

below the top surface of the tank. It should not

touch the top of the tank.

5) Test fit the stopper assembly into the

tank. It may be necessary to remove some of

the flashing around the tank opening using

a modeling knife. If flashing is present, make

sure none of it falls into the tank.

6) When satisfied with the alignment of

the stopper assembly tighten the 3mm x 20mm

machine screw until the rubber stopper ex-

pands and seals the tank opening. Do not over

tighten the assembly as this could cause the

tank to split.

7) Using a modeling knife, cut 3 lengths of

fuel line 150mm long. Connect 2 lines to the 2

vent tubes and 1 line to the fuel pickup tube in

the stopper.

8) Feed three lines through the fuel tank

compartment and through the pre-drilled hole

in the firewall. Pull the lines out from behind

the engine, while guiding the fuel tank into

place. Push the fuel tank as far forward as

possible, the front of the tank should just about

touch the back of the firewall.

Vent tube Fuel pick- up tube

Fuel fill tube

Silicon tube not included

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