Blastrac BDC-1112 User manual

Gebruikershandleiding
BDC-1112
EN - Version 1.0
Operating manual
BDC
-
1112
Operating manual
[e-mail]

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EC DECLARATION OF CONFORMITY
in accordance with Appendix II sub A of Directive 98/37/EC
BLASTRAC B.V.
Utrechthaven 12
NL - 3433 PN NIEUWEGEIN
Tel: [phone]
Fax: [phone]
[e-mail]
The Netherlands
We declare under our sole responsibility that the machine as described below
Conforms with the Health and Safety requirements of the European Directive
for machine Safety.
In case of changes to the machine without our written authorization this declaration loses
its validity.
Model: BDC-1112 Serial number:
1. satisfies the conditions set out in the Machine Directive (Directive 98/37/EC); Low
voltage directive (73/23/CEE, as last amended; EMC directive 89/336/CEE, as last
amended)
2. satisfies the following harmonized standards:
NEN-EN 292-1, NEN-EN 60335-1, NEN-EN 60335-2-69, NEN-EN 55014, NEN-EN
55014-2 and NEN-EN 61000-3-2
See the “Service manual” for the valid EC declaration of conformity

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Table of contents
EC Declaration of Conformity 02
1. Introduction 04
2. Machine description 04
Application
Accessories
3. Safety 06
Safety precautions - general
Safety precautions - with regard to transport
Safety regulations
Labels
4. Initial operation 10
Checkpoints of electrical safety
Functions
5. Operating 11
Dry cleaning
Wet cleaning
Plastic dust bag installation & removing
6. Maintenance 12
Cleaning
Filter replacement
Fault diagnosis
7. Technical data 14
Contact 15

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1. Introduction
It is important that all persons who are working or maintaining this machine read the
manual carefully and understand it fully.
Keep this manual near to the machine, so it can always be consulted.
Only authorized and trained personnel may operate this machine.
2. Machine description
The Blastrac dust collector BDC-1112 can be used for wet or dry cleaning.
It should be only used for removing non-inflammable fluids or dust.
The BDC-11132 must not be used for carcinogenic or asbestos substances .
The machine is designed for usage in conditions according to classification M (see below).
Classification acc. standard EN 60335-2-69 – Annexe AA
Type Class Designation
BDC-1112 M (Medium risk ) for separating dust with an exposure limit value of over 0,1 mg/m3,
depending on the volume occupied.
Dust emissions into the environment
Class Value of performance
L Retains at least 99,1 % of particles measuring ≥ 3 µm
M Retains at least 99,9 % of particles measuring ≥ 3 µm
H Class H13 HEPA filter in accordance with EN1822
The BDC-1112 is available in 2 versions :
230 Volt 50/60hz version,
110 Volt 50Hz.
For both versions the dust collector is complete with an electronic filter cleaner. It can be
used in automatic mode for a constant high suction power.
Application
The BDC-1112 is especially designed to be used in combination with Blastrac hand
grinders, hand scarifiers, hand blaster machines and some other types of Blastrac
machines.
Contact Blastrac B.V. for the correct execution and combinations.

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1 Upper part 6 Power supply cable
2 Control panel 7 Cover
2a Turn switch on/off/Automatic/
manual 8 Suction inlet
2b Power supply for auxiliary
machines 9 Lock dustbin
2c Volume stream display 10 Wheels
2d Selection switch cleaning timer 11 Castor wheels
Cooling air inlet 12 Filter cartridges
4 Display 13 Motor safety filter
5 Lock filter chamber 14 Plastic dust bag

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Accessories
In order to clean the floor after treatment or surface preparation, as an accessory the
following items are available .
Part number E06262 - This set consists out of .
Part number E06260 - This set consists out of a set 5 sealable plastic dust bags
with a content of 25 litre.
3. Safety
Before operating the machine, the personnel must be familiar with the safety instructions
given in this manual.
Keep this manual near to the machine, so that it may always be consulted.
1 Suction hose 35 mm
1 Stainless steel tube handle
with supplementary air slide
2 Stainless steel suction
tubes
1 Crevice nozzle
1 Rubber sleeve (graduated)
1 Professional floor nozzle
with brush insert

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Safety precautions – general
It should be only used for removing non-inflammable fluids or dust.
Flammable solvents, fuel, oils, should not be sucked in order to prevent danger of
explosions.
The unit should not be used near flammable gasses or substances.
The BDC-1112 must not be applied for carcinogenic or asbestos substances.
Packing material, like plastic bags, should not be in reach of children’s with regard
of asphyxiation danger.
The voltage on the identification plate must comply with the power supply.
Do not use the unit when it is damaged.
A fall of the dust collector may also cause an invisible defect.
Do not use damaged extension cables.
Do not pull the power supply cable over sharp edges, fold the cable or clamp it.
When foam or water comes out of the machine, shut it off immediately. Empty the
bin and filters.
Acids, acetone or solvents can damage the machine.
During a standstill of the machine, pull out the plug.
Don’t pull out the power supply cable out by the wire, but by the connector.
Use only original Blastrac parts.
The dust collector must be yearly overhauled by a skilled technician.
Safety precautions – with regard to transport
Remove the dust from the dust collector before it is transported.
Close the inlet of the dust collector with the appropriate plug. The
dust collector may only be lifted and tightened by the housing
frames. The weight and dimensions of the dust collector are shown in
Chapter 1 "Technical data“.
When transporting the dust collector do so in such a manner that damage due to the effects of
the use of force or incorrect loading and unloading is avoided.
When the dust collector is used to vacuum hazardous substances, the dust collector and all
parts of it must be considered as contaminated.
Before the dust collector is removed from the hazardous zone, take precautions to prevent
dust from escaping. Always close the inlet of the dust collector with the appropriate plug
When the dust collector BDC-1112 is used in contaminated zones, it
must be completely decontaminated (not just the outer casing, but
also the air cooling zone, casings, electrical panels and components
etc.), before being transported.
Alternatively, the dust collector must be carefully closed in a sealed
hermetic bag.
To allow the user to carry out maintenance operations, the dust collector must be
disassembled, cleaned and inspected as far is reasonably possible, without causing
hazards for the maintenance staff or other people.

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The suitable precautions include decontamination before disassembling the dust
collector, adequate filtered ventilation of the exhaust air from the room in which it
is disassembled, cleaning of the maintenance area and suitable personal
protection.
The external parts of the class M or H dust collector must be decontaminated by
cleaning and vacuuming methods, de-dusted or treated with sealant before being
taken out from the hazardous zone. All parts of the dust collector must be
considered as contaminated when they are removed from the hazardous zone and
appropriate actions must be taken to prevent dust from dispersing.
When maintenance or repair procedures are carried out, all the contaminated
elements that cannot be properly cleaned, must be destroyed.
These elements must be disposed of in sealed bags according to the applicable
regulations and in accordance with the local laws governing the disposal of such
material.
This procedure must also be followed when the filters (main or HEPA) have to be
disposed.
Compartments that are not dust-tight must be opened with suitable tools and
thoroughly cleaned.
Safety regulations
Persons who are not operating the machine must not be permitted to stay in the
surrounding area of the machine.
Don’t change anything on the machine. Use always cables which are approved and
safety earthed (extend) cables. The machine is always equipped with an earthed
connection, do not change this and use always earthed cables with an earthed
plug.
Connect the main power supply cable to an installation with an earth leakage
circuit breaker.
Inspect and test the electrical components regularly. The electrical components
have to satisfy to the requirements which apply to these components.
Always call a skilled electrician or your distributor when you have questions about
the safety of the electrical components.
Work on electrical equipment or operating materials may only be undertaken by a
skilled electrician or by trained persons under the guidance and supervision of a
skilled electrician as well as in accordance with the electrical engineering
regulations.
Pull out the main plug during inspections and repair operations on the machine.
Never operate the machine when the surface is wet.
Never use the machine in the rain.

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Labels
The following labels are placed on the machine.
Class M appliances.
Full text :
“WARNING: This appliance contains dust
hazardous to health. Emptying and
maintenance operations, including
removal of the dust collection means,
must only be carried out by authorised
personnel wearing suitable personal
protection. Do not operate without the
full filtration system
fitted. “
Type pl
ate
Descriptions :
Data regarding power supply.
IP enclosures
Serial number
CE marking

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4. Initial operation
Before using the machine it is essential to inspect the machine.
It is not permitted to use the machine if the machine safety is not according the
checkpoints below.
Checkpoints of electrical safety
Use only extension cables for extending the main cable that are sized and marked
in accordance with the overall power consumption of the machine.
Electrical cables must be rolled entirely off of the reels.
Any damage to electric cables is not permitted
Use an electrical power supply connection with earth connection.
The main switch of the machine should be put to ‘Off’ before connecting to the
power supply.
The power supply connection 2b (see paragraph 2) is under active voltage, even
when main switch 2a is put to ‘Off’. In ‘Off’ position this supply can be used for
extension purposes (such as light).
Maximum amperage : the dust collector and connected tools must not exceed 16
Amps.
Functions
The following functions are available :
Main-switch 2a
0 dust collector ‘Off’.
1 dust collector ‘On’.
A Automatic mode (dust collector is activated by the connected tool.
RA Automatic mode plus automatic filter cleaning. When the filters clog up and the
volume stream gets to low, the shaker cleaner is automatically actuated.
Selection switch 2d and filter control 2c
This switch must be adjusted when the dust collector operates in mode A or RA (main-
switch positions).
With this switch the volume stream of the dust collector is observed. When the volume
stream gets too low due to clogged filters, filter control 2c lights up and an acoustic signal
sounds. A manual filter cleaning can then be actuated with the main-switch 2a.

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Adjust switch 2d according to the below stated hose diameters, for a correct
setting of filter control 2c:
5. Operating
During working with the stainless steel tube handle, the suction power can be adjusted
with the supplementary air slide.
Dry cleaning
Only dry-clean with dry filter, machine and accessories, in order to prevent
clogging of dust.
Wet cleaning
Work without the dust collection bag.
A built-in sensor shuts off the motor when the dustbin is full, If the machine does
not shut off automatically, reset the machine by switching it off and on again.
Before emptying the dust-collector, take the suction hose out of the fluid.
After switching the machine off, some fluid may run back out off the hose.
Before staring to dry clean again, place a dry filter in the machine.
When frequently changing between dry and wet cleaning, Blastrac B.V.
recommends to purchase a second filter set, preferable a polyester – filter
cartridge.
Plastic dust bag installation & removing
In order to install the plastic dust bags, the
shown turn-switch must show marking 4 on
the upper side.
When the triangle marking in up position,
push the turn switch outwards (1), rotate it
180° clockwise. Then push the nozzle back
inwards (3) into the dustbin.
Hose inner diameter Selection switch 2d position
35 mm 70 M3/Hr
27 mm 40 M3/Hr
19 20 M3/Hr

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Below the procedure for installation and removing the plastic dust bags.
Installation new dust bag Removing full dust bag

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6. Maintenance
Cleaning
Cover and additional parts are to be cleaned with water. Upper part (1) is to be cleaned
with a moist cloth. Let the Cover and additional parts dry-up
Filter replacement
When the suction power reduces to low, and cleaning of the filter cartridges (12) does not
improve this (taking into account that there is an new dust bag is installed or the bin (7)
is emptied), then it is necessary that the filter cartridges are renewed.
1. Shake clean the filter cartridge with main switch 2a.
2. With a coin or are other suitable tool the lock (5) located at lever (4) must
be turned 90 ° anti-clockwise and lever (4) must be pressed backwards.
3. Hinge the cover backwards.
4. Take out filter-cartridges (12) out and seal them in a dust-tight bag.
Dispose the polluted waste according to the local regulations.
5. Place new filters.
6. Close the cover and lock it by pressing it carefully downwards until it is
locked.
When the engine filter (13) is polluted, this is proof of a defect filter cartridge (12).
1. Take out the filter cartridge.
2. Wash out the engine filter with streaming water.
3. Dry the filter and put it back in place again.

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Fault diagnosis
Fault Possible cause Remedy
Suction power
too low Filter polluted / clogged up.
Paper filter full.
Dustbin full.
Floor nozzle, tube or hose
clogged up.
Clean filter.
Replace.
Empty dustbin.
Clean it.
Dust collector
does not run No power supply.
Connect power supply
cable.
No active voltage at power
supply.
Check if dust collector
closed.
Shut off due to water
sensor.
Plastic dust
bag is sucked
against filter
Check position of turn
button in dustbin is with
marking upwards.
Any guarantee on the machine is expired when:
Non original Blastrac parts have been used
Repair work is not done by qualified Blastrac personnel
Changes, add on’s or conversions are undertaken without written permission of
Blastrac BV

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7. Technical data
BDC-1112
Power
consumption 1.2 kW
Max. power 1,4 kW
Electrical
connection / fuel
220-240V / 50 Hz
Air stream
(hose end) 140 m3/hr/SE
Under pressure
(hose end) 225 hPa/SE
Power supply
cable H05VV F3 x 1.5
Noise level Up to 69.5 dB(A)

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HEADQUARTER
Blastrac BV The Netherlands
Utrechthaven 12
NL - 3433 PN Nieuwegein
Tel: [phone]
Fax: [phone]
[e-mail]
Blastrac United Kingdom
Unit 2, Outgang Lane, Dinnington
Sheffield, South Yorkshire
GB – S25 3QU, England
Tel: [phone]
Fax: [phone]
[e-mail]
Blastrac France
ZI
29, Avenue des Temps Modernes
F – 86360 Chasseneuil du Poitou
Tel: [phone]
Fax: [phone]
[e-mail]
Blastrac Spain
Calle Copernico, 16
Nave 2
E – 28820 Coslada
Tel: [phone]
Fax: [phone]
[e-mail]
Blastrac Germany
Mathias Brüggen Straße 144
D – 50829 Köln (Ossendorf)
Tel: [phone]
Fax: [phone] 22
[e-mail]
Blastrac Poland
Golina, Dworcowa 47a
63-200 Jarocin
Tel: [phone]
Fax: [phone]
[e-mail]