Blastrac BDC317P User manual

MODEL BDC317P DUST
COLLECTOR
OPERATING
MANUAL
SECTION 1 TECHNICAL DATA APRIL 2008
Dust Collectors 1
Technical Data 1
Safety Instructions 2
General 3
Transport 4
Initial Operation 5
MODEL
BDC317P
Dust Collector
Operation 6
Maintenance 7
Electrical Systems 8
Fault Diagnosis 9
Spare Parts 10
Warranty Information 11
Dust Collectors

MODEL BDC317P DUST COLLECTOR
OPERATING MANUAL
APRIL 2008
SECTION 1 TECHNICAL DATA
CONTENTS – SECTION 1
1.1 Rating
1.2 Unit specifications
1.3 Operative range and correct usage
1.4 Stand-by power supply
1.5 Machine type designation
1.6 Information for the operator
Dust Collectors
2

MODEL BDC317P DUST COLLECTOR
OPERATING MANUAL
APRIL 2008
SECTION 1 TECHNICAL DATA
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Dust Collectors
1.1 RATING
Unit / Designation: Blastrac Dust Collector
Machine Type: BDC317P
Manufacturer:
Blastrac BV
Blastrac US
Utrechthaven 12
13201 North Santa Fe
3433 PN Nieuwegein
Oklahoma City, OK 73114
THE NETHERLANDS
United States of America
T +31(0)30 – 601 88 66
Local: 405/478-3440
F +31(0)30 – 601 83 33
toll-free: 800/256-3440
[e-mail]
[e-mail]
www.blastrac.com
Technical Data:
Dust Collector
BDC317P
Power consumption
compressor
1.2 kW / 1.61 HP
Power consumption motor
3.35 kW / 4.49 HP with 2 turbines
4.45 kW / 5.97 HP with 3 turbines
Input current compressor
Max. about 3.2 A
Input current motor
10 A with 2 turbines
15 A with 3 turbines
Connected Loads
230 V, 60Hz, Single Phase
Dust hose connection
76 mm / 3” Standard, 50mm / 2” Opt.
Dust hose length
7.62 m / 25 ft
De-dusting interval
10-15 s
Airflow
540 cubic m/hr / 318 CFM

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OPERATING MANUAL
APRIL 2008
SECTION 1 TECHNICAL DATA
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Dust Collectors
The dust collector 317DCP is exclusively designed to be used
with Blastrac machines. It is only allowed to vacuum dry dust.
The manufacturer will not be liable for damage resulting
from such incorrect usage. In these cases the user assumes all
risks.
If the dust collector 317DCP is operated using a generator, this
generator must be operated in accordance with the current U. S.
National Electric Code guidelines or European VDE standards,
as appropriate (this applies to the protective earth conductor in
particular) in order to ensure that all safety devices are
functioning and to eliminate possible damage to electrical
components.
Connected loads (electrical system):
The indicated input current values correspond to the nominal current values of
the motors working under full load. These values are not achieved under normal
operating conditions.
Dimensions:
Dust collector BDC317P
Length
950 mm / 37 in
Width
700 mm / 27.5 in
Height
1500 mm / 59 in
Weight
115 kg / 254 lbs
1.3 OPERATIVE RANGE AND CORRECT USAGE
1.4 STAND-BY POWER SUPPLY (GENERATOR)

MODEL BDC317P DUST COLLECTOR
OPERATING MANUAL
APRIL 2008
SECTION 1 TECHNICAL DATA
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Dust Collectors
The dust container of the dust collector must be emptied
regularly. Observe the waste disposal regulations. In uncertain
situations, ask your designated site supervisor.
1.5 MACHINE TYPE DESIGNATION
(B) Blastrac, (DC) Dust Collector, 317 (P) - Pulse
1.6 INFORMATION FOR THE OPERATOR

MODEL BDC317P DUST COLLECTOR
OPERATING MANUAL
APRIL 2008
SECTION 2 SAFETY INSTRUCTIONS
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Dust Collectors
CONTENTS – SECTION 2
2.1 Warnings and symbols
2.2 Organizational measures
2.3 Personnel selection and qualification
2.4 Safety precautions applicable to normal operation
2.5 Special work within the scope of use of the dust collector and
maintenance activities, as well as repairs during operation
2.6 Definition of the Safety off position
2.7 General Safety Considerations
2.8 Safety regulations, electric

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OPERATING MANUAL
APRIL 2008
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Dust Collectors
Symbol of operational safety.
In these Operating Manual this symbol will be shown
next to all safety precautions that are to be taken in
order to ensure prevention of life and injury. Follow
these instructions and take special care in these
circumstances. In addition to these instructions, the
general safety precautions and accident prevention
guidelines are also to be followed.
Particular details regarding the economical use of the
dust collector.
Information, instructions and restrictions with regard to
possible risks to persons, property or equipment.
Warning of dangerous voltages.
Indicates protective devices in electrical appliances.
2.1 WARNINGS AND SYMBOLS
The following denominations and symbols are used in this Operating Manual to
highlight areas of particular importance. Symbols are not found on machine.

MODEL BDC317P DUST COLLECTOR
OPERATING MANUAL
APRIL 2008
SECTION 2 SAFETY INSTRUCTIONS
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Dust Collectors
Instructions relating to periodic checks.
Reference to important instructions contained in the
Operating Manual.
These Operating Manual are to be kept with the machine, and
must be within reach at all times!
2.2 ORGANIZATIONAL MEASURES
In addition to the Operating Manual general and legal regulations regarding
accident prevention and environmental protection must be complied with per
local regulations.
Such duties may, for example, relate to the handling of hazardous substances, or
the provision and wearing of personal protection equipment, as well as
compliance with traffic regulations.
The Operating Manual must be supplemented by other instructions, including the
duty to supervise and report incidents relating to particular working practices, for
example work organization, work procedures and personnel safety.
Personnel entrusted with working with the machine must read and understand
the Operating Manual before starting work, paying specific attention to the Safety
information. To read these instructions after work has commenced is too late.
This particularly applies to incidental activities such as setting up the equipment,
carrying out maintenance work or training staff to work with the machine.
Indicates where consultation with the manufacturer is
required.

MODEL BDC317P DUST COLLECTOR
OPERATING MANUAL
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Dust Collectors
:
Use personnel protection equipment if necessary or required by
regulations! Take notice of all safety and hazard notices on the
dust collector!
Changes, add-ons or conversions to the dust collector which might
impair safety must not be undertaken without the manufacturer’s
permission!
From time to time the working practices of the staff are to be checked regarding
awareness of safety and hazards.
Operators must tie back long hair, and not wear loose clothing or jewelry
including rings. There is a risk of injury by items getting caught, or being drawn
into moving machinery.
All safety and hazard notices at or on the dust collector must be kept complete
and legible!
If safety-critical changes occur to the dust collector or its working method, the
dust collector must be shut down immediately! The cause of the fault must be
identified and remedied immediately!
This applies in particular to the fitting and adjustment of safety devices as well as
to welding on load-bearing parts.
Spare parts must comply with the technical requirements specified by the
manufacturer. This is always guaranteed if original spare parts are used.
Intervals for recurring checks and inspections specified in these Operating
Manual must be complied with!
To perform maintenance work correctly, it is imperative to be equipped with the
proper tools for the task.
The location and the operation of fire extinguishers must be made known on
each work site!
Take note of the facilities for reporting and fighting fires!

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OPERATING MANUAL
APRIL 2008
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Dust Collectors
Only operate the machine when all safety devices, and related
safety equipment, are present and operational! e.g. detachable
safety devices, guards, emergency stops, sound insulations and
suction devices are present and operational!!
Secure the work area around the machine in public areas
providing a safety distance of at least 6.5 feet (2 meters) from the
machine.
2.3 PERSONNEL SELECTION AND QUALIFICATION
Fundamental duties:
Work on the machine may only be undertaken by trained personnel.
Only trained personnel may be employed. Note the statutory minimum age.
Clearly specify the responsibilities of personnel for operation, setting up,
servicing and maintenance work.
Make sure that only authorized personnel operate or work on the machine.
Define responsibilities of the machine operator, with regard to traffic safety
regulations, and inform him not to take instructions from third parties who may
not be complying with the local safety requirements.
Personnel, who are being trained to operate equipment, may only use the
machine under constant supervision of an experienced person.
Do not allow any method of working that impairs safety.
Check the dust collector visually for any damage and defects at least once a day!
In the event of operational malfunctions, the dust collector must be shut down
immediately and secured! The faults must be immediately rectified!
2.4 SAFETY PRECAUTIONS APPLICABLE TO NORMAL
OPERATION

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OPERATING MANUAL
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Dust Collectors
All persons in the proximity of the machine must wear ear
protectors, safety shoes and safety glasses. In addition, the
machine operator must wear close fitting protective clothing.
Use only extension cables, used for extending the main cable, that
are sized and marked in accordance with the overall power
consumption of the machine and valid U. S. National Electric Code
guidelines or European VDE standards, as appropriate.
Before switching on the dust collector make sure that no one can be endangered
when the dust collector starts up!
Do not switch off or remove the exhaust and ventilation devices when the dust
collector is running!
Mechanical servicing work:
Put the machine in the Safety off position as described in section 2.6 for any
servicing work on the machine.
Please follow any special safety instructions in the various sections on servicing
the machine. See section 7.
Adjustment, servicing and inspection work and time limits, specified in these
Operating Manual as well as any information on the replacement of parts and
equipment must be undertaken and/or complied with!
These activities may only be undertaken by qualified personnel.
Do not use any aggressive cleaning materials!
Use lint-free cleaning cloths!
2.5 SPECIAL WORK WITHIN THE SCOPE OF USE OF THE
DUST COLLECTOR AND MAINTENANCE ACTIVITIES AS
WELL AS REPAIRS DURING OPERATION

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OPERATING MANUAL
APRIL 2008
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Dust Collectors
Always verify that any bolted connections that were loosened during service and
maintenance work are properly secure and tight.
If safety devices need to be removed or dismantled during service and repair,
these safety devices must be reinstalled, and inspected immediately after
completion of the servicing and repair work.
Make sure that process materials and replaced parts are disposed of safely and
in an environmentally friendly manner.
Electrical servicing work:
Make sure that electrical components used for replacement purposes comply
with the original parts and are correctly adjusted if necessary.
Regarding the safety advice see also section 2.8 "Safety regulations, electric".
2.6 DEFINITION OF THE SAFETY OFF POSITION
Definition: The machine is in a safe condition where it cannot be a hazard.
Putting the equipment in the Safety off position means:
Switch off the dust collector.
Wait for standstill of all drives
Pull out mains plug.

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OPERATING MANUAL
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Dust Collectors
Any machine, if it is not used according to regulations, may be
hazardous during operation, set-up and servicing. The machine
owner is responsible for compliance with the safety regulations
during operation and maintenance, and for the use of safety
devices supplied with the machine, as well as the provision of
appropriate additional safety devices!
Work on electrical equipment may only be performed by a skilled
electrician or by trained persons under the supervision of a skilled
electrician, as well as in accordance with the local electrical
engineering regulations.
Use only extension cables, used for extending the main cable, that
are sized and marked in accordance with the overall power
consumption of the machine and the U. S. National Electric Code
guidelines or European VDE standards, as appropriate.
2.7 GENERAL SAFETY CONSIDERATIONS
2.8 SAFETY REGULATIONS, ELECTRIC
The electrical components of the equipment must be inspected regularly. Defects
such as loose connections or scorched cables must be replaced immediately.
Call a skilled electrician or our Customer Service.
A second person must be present in order to unplug or to control the emergency
stops if maintenance or repair requires working on live parts.
The work area must be blocked off using a red and white safety chain and a
danger sign. Use a tool that is insulated against voltages.
Only start work after you are familiar with the electrical engineering regulations
that apply to the local area.

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OPERATING MANUAL
APRIL 2008
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Dust Collectors
Only use multi-meters that comply with the regulations when troubleshooting.
From time to time check multi-meters to ensure that they are operating correctly.
Notes

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OPERATING MANUAL
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Dust Collectors
CONTENTS – SECTION 3
3.1 Operating Manual
3.2 Care and maintenance
3.3 Scope of supply
3.4 Description
3.5 Control Box
3.6 The suction air system

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OPERATING MANUAL
APRIL 2008
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Dust Collectors
3.1 OPERATING MANUAL
This manual has been written to support the operating personnel on learning the
functioning of the dust collector and to guarantee optimum operation and
maintenance.
Therefore, it is important that all persons operating and maintaining the dust
collector read this manual carefully and understand it fully.
The supplied dust collector has been manufactured for the country in which it will
be used. All descriptions and notes have been formulated in the language of the
user’s country or in English in accordance with the statutory regulations, or
shown as pictograms. If the customer assigns personnel with little knowledge of
the language of the user’s country, appropriate instruction and training must be
provided.
Before using the dust collector, personnel must be familiar with how to operate
the machine. This includes, but is not limited to, all important components, as
well as the method of working.
Blastrac offers a course on the use of the dust collector in order to make the
operating and maintenance personnel familiar with all elements of the dust
collector.
Initial commissioning of the dust collector must be carried out very carefully. The
dust collector operator must fully understand the sequence of the commissioning
of the individual parts and their function.
3.2 CARE AND MAINTENANCE
Special attention and regular maintenance of the dust collector are imperative for
continued proper function and safety.
3.3 SCOPE OF SUPPLY
Scope of supply of the dust collector:
Dust collector (BDC317P)
Operating Manual 1 x
2” hose adapter, 3” hose adapter

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OPERATING MANUAL
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Dust Collectors
Figure 3.1
3.4 DESCRIPTION
Figure 3.1
1
Hopper
5
On-off button
2
Connection dust hose
6
Compressor
3
Control box
7
Swivel castor (with brake)
4
Main Switch
8
Wheel

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OPERATING MANUAL
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Dust Collectors
All connection points must be sealed carefully and the dust hose
must be fixed with hose clamps!
The filter housing must be sealed properly and all seals must be
in good condition!
3.5 CONTROL BOX
Main Switch
“1” = Control ON
“0” = Control OFF
ON – OFF Button
To switch ON
To switch OFF
(It will only function if the main switch is ON.)
3.6 THE SUCTION AIR SYSTEM
The air streaming through the complete system during the application of the blast
cleaning machine or other attached equipment, has the following functions:
Cooling of the blast wheels or grinding tooling
Cooling of the abrasive
Transport of the abrasive
Transport of dust through the system
Separation of dust from the re-useable abrasive
Transport of dust to the dust collector

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Dust Collectors
The air streams through the dust collector as follows:
The air stream then flows through the approx. 8 m (25 ft) long flexible
dust hose taking dust and fine particles with it.
The air stream now enters the filter chamber of the dust collector
where the dust and the fine particles are separated from the air. The
cleaned air is then fed into the environment again.
Figure 3.2
If dust leaves the dust collector instead of clean air, this is a sign
that the filter cartridges are either damaged or not fixed correctly
inside the filter chamber.

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OPERATING MANUAL
APRIL 2008
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Dust Collectors
Notes