Blastrac BDC-66 User manual

SERVICE MANUAL BDC-66
VERSION 1.4
www.blastrac.com 1-800-256-3440

2
EC DECLARATION OF CONFORMITY
in accordance with Appendix II sub A of Directive 2006/42/EC
BLASTRAC B.V.
Utrechthaven 12
NL - 3433 PN NIEUWEGEIN
Tel: [phone]
Fax: [phone]
[email protected]
The Netherlands
Declare under our sole responsibility that the machine as described below conforms with the Health and Safety
requirements of the European Directive of the machine Safety.
In case of changes to the machine without our written authorization this declaration loses its validity.
Model: BLASTRAC BDC-66 Serial number: ……….
1. satisfies the conditions set out in the Machine Directive (Directive 2006/42/EC); Low voltage directive
(2006/95/EC, as last amended; EMC directive 2004/108/EC, as last amended)
2. satisfies the following harmonized standards:
NEN-EN 349, NEN-EN 418, NEN-EN 294 and NEN-EN 60204
Nieuwegein …………

3
Index
1. Spare parts 04
Contact 13

4
1. Spare parts
Fig. 01

5
Fig. 01
Item
Part number
Description
Qty.
1
E09751
Filter house
1
2
E09772
Back legs bottom bracket
1
3
E09773
Back legs upper bracket
1
4
E09754
Handle
2
5
E07763
Divider
6
6
E03466
Rubber distance
3
7
E09755
Pulse tube
2
8
E09756
Top cover
1
9
E09778
Rubber impact plate
1
10
E09757
Filters secure plate
1
11
E09758
Filter bracket
3
12
E10218
Cartridge filter
6
13
E09874
Locking bar
3
14
---------
Eye bolt M12x100
3
15
E09759
Door filter house
1
16
E06456
Hose adapter 150-127
1
17
---------
M8 fork joint 8x16
2
18
BE0577
Turning knob M8x30
2
19
E06493
Adapter seal
1
20
E09760
Compressor cover
1
21
E09791
Bracket
1
22
999-9155
Pipe clamp 25mm (set)
1
23
E09761
Compressor protection plate
1
24
E09598
Low friction wheel
2
25
E09597
Low friction castor wheel
2
26
E09762
Box
1
27
E09767
Pulse tube key
1
28
E06932
Drain box
1
29
E03197
KNEE 1/4'' MBSPT x 1/4'' FBSP
1
30
E14003
Mini ball valve 1/4" m/f bsp
1
31
E09768
Lifting beam
1
32
999-9106
Shock absorber A40-20
4
33
E01309
Adhesive rubber seal 40x20
2,9m
34
E00649
Adhesive rubber seal 25x5
3,5m
35
B21189
Adhesive rubber seal 20x10
2,7m
36
E11032
Distance plate
1
37
E11035
Logo
1

6
Fig. 02

7
Fig. 02
Item
Part number
Description
Qty.
1
E06933
Compressor
1
2
999-9107
Shock absorber A40-30
4
3
E09790
Water separator mounting plate
1
4
E07756
Protection pulse valve
1
5
E07554
Pulse valve system
1
6
E14003
Mini ball valve 1/4" m/f bsp
1
7
E06923
Adaptor knee 10mm x 1/4" mbsp, swivel
3
8
DA--9290.1
Airpistol
1
9
DA--9290.2
Airhose 6 MM. L 5 MTR.
1
10
B20057
Connector Angle swiveling
1
11
E03215
T-nipple F-F-M 1/4"
1
12
E00674
Hose conn.straight 10x1/4"mbsp
2
13
E00034
Reduction silencer 1/4"
1
14
E06948
Pressure valve V72G-3GK-NMN
1
15
E03158
Panel mount conn. 1/4x M20
2
16
E06935
Filter FS-04-025
1
17
E06968
Plug 1/8"
2
18
E06970_1
Bonded seal 3/8"
2
19
E06972
Adapter male 1/4" BSP x male 3/8"
1
20
E01157
Straight coupler Ø6x1/8" fbsp
1
21
E07456&E07457
Water separator & Bracket
1
22
E01925
Male stud coupling 1/4" BSP x Ø12 + Bonded seal
1
23
E06974
Rechte schotkoppeling M18x1.5 Ø12
1
24
E01157
Straight coupler Ø6x1/8" fbsp
1
25
E06928
Cooling spiral
1
26
E06925
Hydraulic hose M18x1.5 female x 3/8" BSP
1
27
E04620
Connector Angle swiveling
1

8
Fig. 03

9
Fig. 03
Item
Part number
Description
Remarks
Qty.
1
E06989
Fan housing
1
2
E06954
Fan impeller type 1
1
3
E06965
Fan hub
1
4
E07059
Motor mounting bracket
1
5
E07594
BU fan unit (set)
1
6
E07067
Tension plate
1
7
DG14
Motor pulley
50Hz
1
E07071
Motor pulley
60Hz
1
8
E07071
Motor pulley
1
9
E06131
V-belt
2
10
976657
Taperlock
1
11
222-2301-V
Taperlock
1
12
E07070
Belt guard
1
13
E07069
Fill up ring fan motor
1
14
E07580-IE3
Motor 5,5kW / 3000RPM
1
15
E03195
Ring fan
1
16
E09771
Distance plate
1
17
E09770
Silencer
1
18
E09769
Silencer top cover
1
19
---------
Turning knob M8x15
1
20
E00702
Fan adapter bearing house
1
21
E00705
Bearing
2
22
E07517
Fan shaft
1
23
36050.062.001
Rataining ring
2
24
---------
Spie
2
25
---------
Circlip for shaft
1

10
Fig. 04

11
Fig. 04
Item
Part number
Description
Qty.
1
E09787
Bottom plate
1
2
E06311
Dust bag 70ltr
1
E09418
Dust bag 145ltr
1
3
E09788
Big bag adapter
1
4
E04623
Valve plate
2
5
E04624
Rubber plate valve
1
6
E09789
Valve handle
1
7
---------
Knob M8
1
8
E04622
Valve axle
1
9
BE0630
Linch pin
1
10
E07655
Longo pack - bag bracket
1
11
E08500
Valve weight
3
12
E07654
Longo pack valve
1
13
E09786
Longo pack
1
14
E09783
Dust bin
1
15
E09784
Handle (set)
1
16
453290
Handle grip
2
17
466450
Clamp
2
18
E09785
Dust bin lock plate
2
19
E06934
Quick release pin
2
20
E09327
Swivel wheel
1
21
E08776
Wheel
2
22
E09782
Dust bin bracket
2
23
E09884
Protection plate
2
Fig. 05

12
Fig. 05
Item
Part number
Description
Qty.
1
E09793
Front cover
1
2
E09977
Hepa filter class H13
1
E09795
Hepa filter class H14
1
3
E09792
Back cover
1
4
E09794
Adapter
1
5
E11000
Bracket
2
6
E11001
Hole plug
1
7
E11002
Plate
1
8
---
Hose Ø125
1
9
E11003
Adhesive rubber seal
1
Fig. 06
Fig. 06
Item
Part number
Description
Qty.
1
491837
Difference pressure measure
1
3
2381-365
Filter vacuum gauge
2
4
E11039
Elbow male adaptor
2

13201 North Santa Fe Avenue Oklahoma City, OK 73114 Ph: 800-256-3440 F: 405-478-8608 blastrac.com
Product Warranty
Standard Equipment Products:
Blastrac warrants its Blastrac Standard Equipment Products against defects in quality of
material and workmanship, under normal and proper use for a period of 1 Year from the date of
delivery, as noted on the returned warranty registration card, or, in the case of Rental Fleet
Machines, 180 Days from the date of assignment to Rental Fleet. This warranty is non-
transferable and is extended to machines purchased and entered into the normal service of
surface preparation by a recognized professional or qualified contractor. Blastrac makes this
warranty only to the buyer who purchases the products directly from Blastrac or its Authorized
Distributor. This warranty does not include expendable parts such as, but not limited to, blades,
blast wheels, wear plates, liners, seals, and electrical components. All purchased parts utilized
in the manufacture will be honored to the original manufacturer’s specified warranty.
If the buyer does not return the warranty card or register the product online at
www.blastrac.com within 30 days after taking delivery of Blastrac Standard Equipment Products,
the warranty period is limited to 6 months from the date of delivery noted on shipping receipt.
Hand Tool Products:
Blastrac warrants its BLASTRAC Hand Tool Products, including hand grinders and
accessories, against defects in material and workmanship under normal and proper use for a
period of 90 days from the date of delivery or, in the case of Rental Fleet Machines, from the
date of assignment to a Rental Fleet. Blastrac makes this warranty only to the buyer who
purchases the products directly from Blastrac or its authorized distributor. This warranty does
not include expendable parts such as blades.
If the buyer does not return the warranty card, or register online at www.blastrac.com
within 15 days after taking delivery of Blastrac Hand Tool Products, the warranty period is
limited to 30 days from the date of delivery noted on shipping receipt.
WARRANTY TERMS AND CONDITIONS:
1. Blastrac’s obligation under this warranty is limited to the replacement or repair, at
Blastrac’s option, of products and does not include, labor, the cost of transportation, loss
of operating time, or normal maintenance services.
2. This warranty does not apply to failure occurring as a result of abuse, misuse,
negligence, corrosion, erosion, normal wear and tear, alterations or modifications made to
products without the express written consent of Blastrac.
3. The buyer must submit all warranty claims no later than thirty (30) days after buyer
becomes aware of the basis for any such claim, or should have become aware of the basis
for any such claim in the exercise of reasonable diligence.

To return parts for warranty consideration, please call Blastrac Customer Service at
800-256-3440. Your customer service representative will obtain the necessary
information to complete the Blastrac Returned Merchandise Authorization (RMA) Form.
Blastrac will then send the RMA form to the customer authorizing the return of the parts
for warranty evaluation. The parts must be received within sixty (60) days following the
RMA origination date or the warranty claim will be denied. Once the parts are received they
will be evaluated for warranty.
If the customer cannot wait for the evaluation/replacement of the parts during this
process, the customer must issue a new purchase order to Blastrac for the replacement
parts before they can be shipped. Once the evaluation process is complete and parts are
deemed a valid warranty claim, a credit will be issued against this invoice.
4. The buyer may not return Blastrac products without written authorization to do so
through a Blastrac RMA.
5. Blastrac reserves the right to inspect and determine the scope of its warranty
responsibilities for any returned Blastrac products.
6. Blastrac makes no warranty with respect to accessories it does not manufacture,
including but not limited to, engines, motors, batteries, tires and all other parts. See
component manufacture warranty.
7. Blastrac reserves the right to make product changes or improvements without
prior notice and without undertaking any obligation for such changes or improvements on
previously sold products.
8. The above warranty conditions can only be altered by Blastrac. Blastrac must
confirm alterations in writing for each specific transaction.
9. Blastrac reserves the right to modify this warranty for used or demo products on an
individual transaction basis. Blastrac will include warranty modifications on its invoices for
used or demo products.
10. BLASTRAC DOES NOT AUTHORIZE ANY PERSON, REPRESENTATIVE, SERVICE OR
SALES OUTLET TO MAKE ANY WARRANTY DIFFERENT FROM THIS PRODUCT WARRANTY.
11. EXCEPT FOR ITS PRODUCT REPAIR OR REPLACEMENT OBLGATIONS DESCRIBED
IN THIS PRODUCT WARRANTY, UNDER NO CIRCUMSTANCES SHALL BLASTRAC BE LIABLE
TO THE BUYER, OR ANY OTHER PERSON, FOR ANY DIRECT, INCIDENTAL, OR
CONSEQUENTIAL DAMAGES RESULTING FROM THE USE OF THE BLASTRAC PRODUCT, OR
FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY CHARACTER, INCLUDING
WITHOUT LIMITATIONS, DAMAGES FOR ANY LOSS OF GOODWILL, WORK STOPPAGE, OR
ANY AND ALL OTHER COMMERCIAL DAMAGES OR LOSSES.
12. BLASTRAC MAKES NO OTHER PRODUCT WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE.
This Product Warranty Effective January 1, 2010.

Warranty Registration Notification
IMPORTANT!
TO THE DELIVERING DISTRIBUTOR OR END USER
To ensure the proper warranty coverage is extended to the owner of this machine, fill
in the necessary information below COMPLETELY and ACCURATELY and retain for
your records. Go to www.blastrac.com and register online. Click on the Register icon
in the left column of the homepage, and fill out the product registration form with the
same information that will be recorded here.
The warranty period will start upon the delivery date of the machine.
The distributor or the end user must provide the machine warranty information when
the machine is delivered. Registration of the machine will extend the warranty period
from the recorded delivery date entered with product registration. Failure to comply
will make any and all warranties on the equipment void after 6 months.
OWNER/END USER’S REFERENCE INFORMATION
Delivery Date _________________________
Delivering Distributor’s Name and Address
_____________________________________
_____________________________________
_____________________________________
_____________________________________
_____________________________________
Signature of Delivering Distributor’s Representative
Warranty Registration
IMPORTANT! To ensure that your Blastrac
®
machine is covered under warranty, please provide
the information recorded here by registering online at blastrac.com, or complete this page and fax
to 866-485-1046, or if you prefer, detach and mail to:
Blastrac, 13201 North Santa Fe Avenue, Oklahoma City, OK 73114-9901
(Please print legibly)
Company _____________________________________________________________________
Address ______________________________________________________________________
City, State, & Zip _______________________________________________________________
Telephone No._____________________ Contact Person ______________________________
Date of Purchase___________________ Date Received ______________________________
Machine Model No. __________________________ Serial No. _________________________
Distributor Name _______________________________________________________________
End User Name _______________________________________________________________
End User E-mail _______________________________________________________________
Machine Model No._____________________
Machine Serial No. _____________________
Modifications__________________________
_____________________________________
_____________________________________
_____________________________________
_____________________________________
Blastrac is a registered trademark of Blastrac,NA
Fold and Detach Here if Mailing

Blastrac
13201 North Santa Fe Avenue
Oklahoma City, OK 73114
800-256-3440
Fax: [phone]
www.blastrac.com