Blue Ox BX1120 User manual

BX1120
1997-2006 Jeep Wrangler
(Includes Rugged Ridge Double Tube Bumper)
Installation Instructions
292-6041 Rev J Page 1 of 5 6/24/14
1. Blue Ox®towing products and accessories are
intended to be installed by Blue Ox® Dealers
who are familiar with our products and have the
equipment and knowledge necessary to do “t
work”. If needed, Blue Ox®Dealers can be found
at www.blueox.com or by contacting our Customer
Care Department at [phone].
2. Many Blue Ox®baseplates are designed to
use existing holes and hardware to mount the
baseplate to the towed vehicle. Even though bolts
are there, do not assume they are adequate for
baseplate mounting. Always use the hardware
supplied in the hardware kit and existing hardware
as specied in the installation instructions.
Reference your vehicle owner’s
manual for manufacturer’s towing
specications.
Serial Number
If the front of your vehicle looks different than
this, please contact us at [phone].
!
Failure to read and follow these instructions
could result in separation of the towed vehicle
from the tow bar, causing property damage,
loss of towed vehicle, personal injury or death.
WARNING
Bolt Size Grade 5 Grade 8
1/4” 10 14
5/16” 19 29
3/8” 33 47
7/16” 54 78
1/2” 78 119
5/8” 154 230
3/4” 257 380
Bolt Torque Specications
Torque in Foot-Pounds for Inch Bolts
Bolt Torque Specications
Torque in Foot-Pounds for Metric Bolts
Bolt Size Grade 8.8 Grade 10.9
6MM 6 8
8MM 16 22
10MM 31 40
12MM 54 70
14MM 89 117
16MM 161 230
18MM 222 318
Attachment Tab Height: 17-3/4”
Attachment Tab Width: 24”
Please read BOTH these Installation Instructions and the General Instructions prior to
installing or operating this equipment.

BX1120
1997-2006 Jeep Wrangler (Includes Rugged Ridge Double Tube Bumper)
Installation Instructions
292-6041 Rev J Page 2 of 5 6/24/14
Instruction Notes: Some drilling and trimming is required.
Place all components that are removed on a at, sturdy surface. All items will be reinstalled unless
otherwise noted after the baseplate is installed.
The dimensional variations between otherwise identical vehicles can be considerable. While the
baseplate was designed for easy installation, it may be necessary to tailor the baseplate slightly to
compensate for vehicle manufacturer’s tolerances.
The BX8869 Tail Light Wiring Kit is recommended for this vehicle.
Drill a hole according to the tail
light wiring kit instructions.
NOTICE
• Handling of some cosmetic parts when installing this product may require the use of protective
covers, rags, specialty tools, etc. to prevent damage.
• When using power drills be aware of the dangers of torque and drill bit length.
• When using a reciprocating saw be aware of objects behind the cutting surface.
• Use a good quality paint to spray cut edges of frame to prevent rusting.
• Be sure that ALL electrical connections are plugged in and accessories are functioning properly
before reinstalling the fascia.
• The baseplate is computer tested to your vehicle’s GVWR, exceeding this weight will void the
manufacturer’s warranty.
• Be sure to use Loctite®Red on all bolts before tightening. Tighten all bolts according to the
torque chart provided.
• Dealer or installer be certain the user receives these instruction sheets.
• If the baseplate is in an accident, it must be replaced. DO NOT use it again! An accident can
cause unseen damage and using it again could result in more damage or serious injury. DO NOT
use the baseplate if it is damaged or missing parts.
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X

BX1120
1997-2006 Jeep Wrangler (Includes Rugged Ridge Double Tube Bumper)
Installation Instructions
292-6041 Rev J Page 3 of 5 6/24/14
Item No. Part No. Description Qty.
1.................................61-5799 .............................BX1120 Baseplate ...........................................................1
2.................................61-5208 .............................3/8”-16 Nut Plate w/ 14” Wire ..........................................4
3.................................201-0440 ...........................3/8”-16 x 1-1/2” Hex Head Bolt, Grade 5, ZP ..................4
4.................................203-0010 ...........................3/8” Lock Washer, ZP ......................................................4
5.................................203-0003 ...........................3/8” Flat Washer, ZP........................................................2
6.................................201-0979 ...........................#12-14 x 1” Self Drilling Screw, ZP..................................2
7.................................201-0192 ...........................#10-32 1/2” Round Slotted Head Screw..........................2
8.................................203-0054 ...........................#10 Lock Washer.............................................................2
9.................................202-0047 ...........................#10-32 Hex Nut, ZP.........................................................2
10...............................101-5822 ...........................4 Way Connector Adapter ...............................................2
11 ...............................226-0046(not shown) ........Baseplate Safety Cable, Class III....................................2
12...............................229-0359(not shown) ........Quicklink, 3/8”, ZP ...........................................................2
Tools Required
Large Vise Grip
Torque Wrench
Drill
Tape Measure
Loctite®RED
13/32” Drill Bit
7MM Socket
16MM Socket
9/16” Socket
Important:
Use only genuine factory replacement parts on your baseplate. Do NOT substitute homemade or non-typical parts. If a bolt is lost or in need of
replacement, for your safety and the preservation of your baseplate, be sure to use a replacement bolt of the same grade (In most cases it will be Grade
5, please reference the parts list above). Replacement parts may be ordered through your nearest Blue Ox® Dealer or Distributor. Failing to follow and/
or altering these installation instructions in either installation or required equipment will void the manufacturer’s warranty. Towing behind a non-motorized
vehicle will void the warranty.

BX1120
1997-2006 Jeep Wrangler (Includes Rugged Ridge Double Tube Bumper)
Installation Instructions
292-6041 Rev J Page 4 of 5 6/24/14
1. Remove three (3) metric bolts with the
16MM socket while having someone hold
the gear box and the idler arm. Set metric
bolts aside to be reinstalled later. Do this
to both sides of the vehicle.
2. Hold the baseplate into place and insert
the three (3) existing bolts on the driver’s
side through the baseplate, frame and
gear box. Tighten the bolts.
12
3. Clamp the baseplate on the passenger’s
side with the large vise grips. Using the
baseplate as a template, drill four (4)
holes with the 13/32” drill bit.
34
4. Using the 3/8”-16 x 1-1/2” hex bolts, 3/8”
lock washers, and 3/8”-16 nut plates,
insert the nut plates into the frame and
align with the holes. Tighten ALL bolts.
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BX1120
1997-2006 Jeep Wrangler (Includes Rugged Ridge Double Tube Bumper)
Installation Instructions
292-6041 Rev J Page 5 of 5 6/24/14
CUSTOMER SERVICE COMMITMENT
Blue Ox® is committed to providing you with exceptional customer care throughout your lifetime
with our products. Our team is here to assist you with any questions you may have regarding the
performance of your product. Simply call [phone] and you can speak with our customer care
team.
Additionally, please visit our website to see which rallies our Destination America team will be
attending. For a nominal fee, our service technician will service your towing system to ensure it’s in
proper working condition. Also, as a commitment to our customers, should you visit our factory, you
can stay at our full service Blue Ox® campground at no charge along with enjoying a factory tour.
Again, thank you for being our customer and for the condence you have shown in the performance
of our products. It is because of customers like you we enjoy the success we have today.
© 2014 Blue Ox
One Mill Road, Industrial Park
Pender, Nebraska 68047
Phone: [phone]
Fax: [phone]
www.blueox.com

5/11/15
Permanent Baseplate Safety Cable Installation
Permanent baseplate safety cables are strongly recommended when towing a vehicle with a tow bar.
The principle function of the permanent baseplate safety cables is to prevent the towed vehicle from
breaking loose in the event the connection between the frame of the towed vehicle and the baseplate
fails or becomes disconnected. The cables must be connected from the baseplate to the frame rail
or cross member of the vehicle’s frame. The illustrations below show the possible arrangements
recommended by Blue Ox®. Each permanent baseplate safety cable must have an adequate weight
rating for the towing system. The weight rating of the two (2) cables together will not qualify.
Do not mount the permanent baseplate safety cables against wires, hoses or brake lines.
These permanent baseplate safety cables should remain installed as long as the baseplate is
installed on the vehicle. Permanent baseplate safety cables are to be used in conjunction with,
and NOT a replacement for legally required safety cables attaching the towed vehicle to the towing
vehicle.
Notice To Baseplate Installer
1. It is YOUR responsibility to watch for:
• Oil cooler and air conditioner lines
• Electrical wires and hoses
• Missing parts or attaching points on the frame
** If the baseplate is improperly installed and is against a wire or hose, it could cause uid leaks or
electrical shorts some time after the actual baseplate installation.
General Information
1. Ensure that your product(s) are registered online at www.blueox.com. It is crucial to register your product(s)
so that you may be alerted of product offerings, updates, upgrades, maintenance and safety bulletins, and/
or recalls.
2. It is the owner’s responsibility to inspect all towing equipment for cracked welds, missing or worn
parts and loose bolts before each towing trip. Be sure to use Loctite®Red on all bolts and tighten to the
recommended specications.
3. It is the owner’s responsibility to hook up all towing equipment per manufacturer’s instructions/
recommendations.
4. Remove the attachment tabs when not in use (if applicable).