Blue Ox BX3763 User manual

BX3763
2005-2015 Toyota Tacoma
(Includes Prerunner)
Installation Instructions
292-2737 Rev. J Page 1 of 10 11/19/14
Please read BOTH these Installation Instructions and the General Instructions prior to
installing or operating this equipment.
1. Blue Ox®towing products and accessories
are intended to be installed by Blue Ox®
Dealers who are familiar with our products
and have the equipment and knowledge
necessary to do “t work”. When necessary
Blue Ox®Dealers can be found at www.
blueox.com or by contacting our Customer
Care Department at [phone].
2. Many Blue Ox®baseplates are designed to
use existing holes and hardware to mount
the baseplate to the towed vehicle. Even
though bolts are there, do not assume they
are adequate for baseplate mounting. Always
use hardware supplied in the hardware kit
and existing hardware where specied in the
installation instructions.
Reference your vehicle owner’s
manual for manufacturer’s towing
specications.
Attachment Tab Height: 11.5”
Attachment Tab Width: 30.5"
Serial Number
If the front of your vehicle looks different
than this, please call us at [phone].
!
Failure to read and follow these instructions
could result in separation of the towed vehicle
from the tow bar, causing property damage,
loss of towed vehicle, personal injury or death.
WARNING
Bolt Size Grade 5 Grade 8
1/4” 10 14
5/16” 19 29
3/8” 33 47
7/16” 54 78
1/2” 78 119
5/8” 154 230
3/4” 257 380
Bolt Torque Specications
Torque in Foot-Pounds for Inch Bolts
Bolt Torque Specications
Torque in Foot-Pounds for Metric Bolts
Bolt Size Grade 8.8 Grade 10.9
6MM 6 8
8MM 16 22
10MM 31 40
12MM 54 70
14MM 89 117
16MM 161 230
18MM 222 318

BX3763
2005-2015 Toyota Tacoma
(Includes Prerunner)
Installation Instructions
292-2737 Rev. J Page 2 of 10 11/19/14
Removable Tabs: Motorhome mount tow bars are recommended for use with this baseplate. Due
to the design of the removable tabs the RangeFinderII and Ambassador tow bars can not be used.
Adapters, except the BX8833 and BX88151, can not be used with this baseplate.
Instruction Notes: The fascia is removed and reinstalled for the baseplate installation. Some drilling
and trimming is required.
The dimensional variations between otherwise identical vehicles can be considerable. While the
baseplate was designed for easy installation, it may be necessary to tailor the baseplate slightly to
compensate for vehicle manufacturer’s tolerances. These minor adjustments may include ling a hole
slightly, bending electrical rods or bending end plates.
The BX8869 Tail Light Wiring Kit is recommended for this vehicle. Location for the BX8869 is on the
driver's side tail light assembly.
NOTICE
• Handling of some cosmetic parts when installing this product may require the use of protective
covers, rags, specialty tools, etc. to prevent damage.
• When using power drills be aware of the dangers of torque and drill bit length.
• Be sure that ALL electrical connections are plugged in properly and functioning before
installing the fascia.
• Do not use the towed vehicle for storing luggage, equipment, etc. This may cause you to
exceed the towing capacity of the tow bar, baseplate, and its accessories.
• Be sure to use Loctite®Red on all bolts before tightening. Tighten all bolts according to the
torque chart provided.

PARTS LIST
Item No. Qty. Part No. Description
1................2 ............ 61-4604..........................................1/2"-13 Nut Plate Weldment with 10" Wire
2................4 ............ 61-5208..........................................3/8"-16 Nut Plate Weldment with 14" Wire
3................1 ............ 61-6134.............................................................................. BX3763 Baseplate
4................2 ............ 62-3468................................................... Attachment Tab Assembly with Hole
5................2 ............ 101-5822................................................................. 4 Way Connector Adapter
6................1 ............ 101-6135........................................................................90° Electrical Bracket
7................1 ............ 101-6804..................................... BX3763 Passenger Side Convenience Link
8................1 ............ 101-6928.............................................BX3763 Driver Side Convenience Link
9................2 ............ 107-2759......................................................................................Spacer Tube
10..............4 ............ 201-0011....................................1/2"-13 x 1-1/4" Hex Head Bolt, Grade 5, ZP
11 ..............1............ 201-0050.......................................1/4"-20 x 3/4" Hex Head Bolt, Grade 5, ZP
12..............2 ............ 201-0192........................................... #10-32 1/2" Round Slotted Head Screw
13..............2 ............ 201-0193.......................................1/4"-20 x 1/2" Hex Head Bolt, Grade 5, ZP
14..............4 ............ 201-0411............................ 12MM-1.25 x 40MM Hex Head Bolt, Grade 5, ZP
15..............4 ............ 201-0444..........................................3/8"-16 x 2" Hex Head Bolt, Grade 5, ZP
16..............2 ............ 201-0581..........................................1/2"-13 x 4" Hex Head Bolt, Grade 5, ZP
17..............2 ............ 201-0654..................................................#10-16 x 1" Self Tapping Screw, ZP
18..............2 ............ 202-0005.......................................................................... 1/2"-13 Hex Nut, ZP
19..............2 ............ 202-0047.................................................................................#10-32 Hex Nut
20..............2 ............ 202-0069.............................................1/4"-20 Hex Flange Whiz Lock Nut, ZP
21..............1 ............ 202-0102...............................................1/4"-20 Hex Nut with Nylon Insert, ZP
22..............2 ............ 203-0001......................................................................... 1/4" Flat Washer, ZP
23..............2 ............ 203-0005......................................................................... 1/2" Flat Washer, ZP
24..............2 ............ 203-0008........................................................................1/4" Lock Washer, ZP
25..............4 ............ 203-0010........................................................................3/8" Lock Washer, ZP
26..............6 ............ 203-0012........................................................................1/2" Lock Washer, ZP
27..............2 ............ 203-0054.............................................................................. #10 Lock Washer
28..............4 ............ 203-0105....................................................................12MM Lock Washer, ZP
29..............2 ............ 226-0049 (not shown)............................36" Class IV Baseplate Safety Cable
30..............2 ............ 229-0512 (not shown)..........................................................1/2" Quicklink, ZP
31..............2 ............ 290-0437 (not shown).............................................. Black Receiver Cap Plug
32..............1 ............ 293-1339 (not provided) .....................................................Breakaway Switch
33..............1 ............ 294-0805 (not provided) ........................................................ 4 Pin Connector
34..............1 ............ 294-0902 (not provided) ........................................................ 6 Pin Connector
TOOLS REQUIRED
10MM Socket 12MM Socket 17MM Socket
9/16" Socket 3/4" Socket 3/4" Wrench
5/16" Nut Driver Large Vise Grip Reciprocating
Saw Torque Wrench Tape Measure
Drill Loctite® Red 13/32" Drill Bit
BX3763
2005-2015 Toyota Tacoma
(Includes Prerunner)
Installation Instructions
292-2737 Rev. J Page 3 of 10 11/19/14

NOTE: Items #7 and #8 need to be rotated 180° for 2011-2012 models so the holes face inward.
Remove existing tie down brackets prior to installing the convenience links that have been
supplied with your baseplate.
IMPORTANT: Use only genuine factory replacement parts on your baseplate. Do not substitute
homemade or nontypical parts. If a bolt is lost or in need of replacement, for your safety
and the preservation of your baseplate, be sure to use a replacement bolt of the same grade
(usually grade 5, refer to parts list). Repair parts may be ordered through your nearest Blue
Ox® dealer or distributor.
BX3763
2005-2015 Toyota Tacoma
(Includes Prerunner)
Installation Instructions
292-2737 Rev. J Page 4 of 10 11/19/14

1. Using a 12MM socket remove the four (4) bolts, two (2) per side, from the belly pan
and set aside for reinstalling after baseplate installation. NOTE: Some models may
not have a belly pan.
2. On 2011-2012 models only, locate the frame extension, remove the bolt using a
12MM socket and slide outer tube out. The outer tubes will not be reinstalled.
3. Locate the frame extension, with a reciprocating saw remove the end portion of the
cross member slightly so it is ush with the tab. Be sure to paint edges with a high
quality paint in order to prevent rusting.
BX3763
2005-2015 Toyota Tacoma
(Includes Prerunner)
Installation Instructions
292-2737 Rev. J Page 5 of 10 11/19/14
PS DS
PS DS
PS DS

4. Remove the two (2) push pins from the bottom edge of the front fascia. After removing
the push pins, use a rubber mallet to bend the tabs upward where the push pins were
located.
5. Insert the 7/8" O.D. spacer tube (item #9) into the opening in the side of the lower extension
below the frame end so it is ush.
BX3763
2005-2015 Toyota Tacoma
(Includes Prerunner)
Installation Instructions
292-2737 Rev. J Page 6 of 10 11/19/14
DS
PS
DS
PS

7. Ahead of the front tire on the bottom edge of the fascia are two (2) bolts, remove these with
a 10MM socket. Unsnap well wheel liner from the lower fascia and pull forward. This will
allow room to drill. Using the upper holes on the baseplate as a template, drill two (2) holes
into the side of the frame rail with a 13/32" drill bit.
6. Tilt the back of the baseplate down, slide cross tube between the tie down loops and the
tab. Align the forward hole of the baseplate with the existing hole of the lower extension that
has the 7/8" O.D. spacer tube inserted. Place the 1/2" x 4" hex bolts through the outside of
the baseplate and hand tighten.
Insert the removable attachment tabs into baseplate, align tabs level with the vehicle, clamp
end plates to frame with vise grips and tighten 1/2" hex nuts on both sides. Be sure to use
Loctite® Red on all bolts prior to tightening. Tighten all bolts according to the torque chart.
BX3763
2005-2015 Toyota Tacoma
(Includes Prerunner)
Installation Instructions
292-2737 Rev. J Page 7 of 10 11/19/14
DS
PS

8. Insert 3/8"-16 x 2" bolts with 3/8" lock washers into the holes from the outside of the frame.
9. On the inside of the frame, remove the cap on BOTH sides of the vehicle. Install 3/8-16 nut
plates onto the 3/8" x 2" bolts from step #8. Fully tighten all bolts and reinstall the caps.
BX3763
2005-2015 Toyota Tacoma
(Includes Prerunner)
Installation Instructions
292-2737 Rev. J Page 8 of 10 11/19/14
DS
PS

10. Align the electrical bracket with the center of baseplate cross tube, install the self tapping
screws into the bottom of cross tube with the 5/16" nut driver and drill. Reposition tabs to
their original placement and reinstall push pins.
11. Attach the permanent baseplate safety cables to the provided convenience link on the
baseplate. The photo above shows the recommended installation of the cables to frame of
vehicle. Additional options may interfere with suggested mounting; in this case, secure the
cables to a solid piece of the frame as described in the instructions included with the
permanent baseplate safety cables. Be sure the safety cables do not rub against any hoses
or moving parts. Do this on both sides of the vehicle. NOTE: You will have to square off the
belly pan slightly prior to reinstalling it.
12. Dealer or installer be certain the user receives the instruction sheet.
BX3763
2005-2015 Toyota Tacoma
(Includes Prerunner)
Installation Instructions
292-2737 Rev. J Page 9 of 10 11/19/14

BX3763
2005-2015 Toyota Tacoma
(Includes Prerunner)
Installation Instructions
292-2737 Rev. J Page 10 of 10 11/19/14
CUSTOMER SERVICE COMMITMENT
Blue Ox is committed to providing you with exceptional customer care throughout your lifetime
with our products. Our team is here to assist you with any questions you may have regarding the
performance of your product. Simply call [phone] and you can speak with our customer care
team.
Additionally, please visit our website to see which rallies our Destination America team will be
attending. For a nominal fee, our service technician will service your towing system to ensure it’s in
proper working condition. Also, as a commitment to our customers, should you visit our factory, you
can stay at our full service Blue Ox campground at no charge along with enjoying a factory tour.
Again, thank you for being our customer and for the condence you have shown in the performance
of our products. It is because of customers like you we enjoy the success we have today.
© 2011 Blue Ox
One Mill Road, Industrial Park
Pender, Nebraska 68047
Phone: [phone]
Fax: [phone]
www.blueox.com