Body Craft R25 User manual

ASSEMBLY & PARTS MANUAL
MA902 Recreation Supply Inc.
Model No. R25
V2
P.O. BOX 181
BODYCRAFT is a division of Recreation Supply Sunbury, OH 43074
www.bodycraft.com 800-990-5556 [e-mail]
R25 Recumbent Bike
V2

R25
V2
PARTS LIST
Rear Stabilizer
Front Stabilizer
Main Bike
Assembly
Right Left
Seat Pad Handlebar
Mesh Back Pad
Handlebar Console Mast
Back Pad Bottle Water Console
Cover Holder Bottle Computer Mast
Console Cover
Left Right
Power Supply Pedal Pedal
1

Step 1 Front & Rear Stabilizer
1. Use a Styrofoam block from the packing material to raise the front of the Bike Assembly
then attach the Front Stabilizer (2) using two 3/8" x 2-1/4" Hex Head Bolts (79), as shown in
Fig. A2. Tighten these bolts. Remove the Styrofoam block.
2. Use a Styrofoam block from the packing material to raise the rear of the Bike Assembly then
attach the Rear Stabilizer (3) using two 3/8" x 2-3/4" Hex Head Bolts (78), two 3/8" Spring
Washers (103), and two 3/8" Acorn Nuts (118), as shown in Fig. A3. Tighten these bolts.
Remove the Styrofoam block.
3. Once the bike is in its final location, there are Adjustable Levelers (44) under each end of
the Rear Stabilizer (3) that need to be adjusted to ensure the bike is totally stable on the floor.
Step 2 Seat & Mesh Back
1. Attach the Seat Pad (28) to the Seat Frame (5) using four M8 Spring Washers (104) and four
M8 x 20L Hex Head Threaded Bolts (81) as shown in Fig. B1. Tighten these bolts.
2. Unsnap the Back Frame Cover (14) from the Mesh Back Support (18). Attach the Mesh Back
Support (18) to the Back Support Frame (8) using four 1/4" x 1" Machine Screws (89). Tighten
these screws. Reapply the Back Frame Cover (14).
2
A3
78
3
1
118
103
44
45
44
45
A1 A2
79
2
1

Step 3 Handlebars
1. Before bolting the Handlebars (7L, 7R) to the Seat Frame (5), you must first connect the
Pulse Handlebar Wire (42) to the Pulse Coiled Wire (41) on the Seat Frame (5). Store excess
wire in the Handlebar. Attach each Handlebar (7L & 7R) to the Seat Frame (5) using two M8
Spring Washers (104), and two M8 x 15L Dome Head Allen Bolts (84) as shown in Fig. C1.
2. Insert the Seat Adjustment Handle (11) into the bracket welded to the Seat Frame (5). As
shown in Fig. C1. Orient the flat side on the Seat Adjustment Handle (11) toward the two
M8 x 8L Set Screws (97) and then tighten the Set Screws (97) against the flat side.
Step 4 Assemble Pedals
IMPORTANT
The Left Pedal is Reverse Thread
Start threading each pedal by HAND ,THEN FULLY
TIGHTEN each pedal with a wrench. Using a wrench
to start the procerdure or not fully tightening the
pedals can damage the crank arms.
1. The pedals are specific to each side. The Right side has
an "R" on the end of the threaded axle and the Left has
an "L". CAREFULLY screw each pedal in by HAND .
The Left pedal screws in counter-clockwise.
2. FULLY tighten each pedal with Wrench (122).
3
C1
C2
C3
41R
42R
41L
42L
D1
23R
12R
12L
23L
42L
41L
97
5
11
42R
41R
84
7R
84
7L
104
104

Step 5 Console Mast & Computer Console
IMPORTANT
Be Careful not to pinch any of the wires while assembling
NOTE! the Console Mast and Computer.
1. Slide the Console Mast Cover (30) onto the Console Mast (6). See Fig. E1 and E2.
2. Hold the Console Mast (6) close to the Bike Assembly and connect both wires; the 4 Pin Console
Mast Harness (38) to the Pulse Connect Harness (39), and the Brake Motor Assembly Cable (34)
to the 8 Pin Console Mast Harness (35).
3. Slide the Console Mast (6) onto the Bike Assembly (1) being careful not to pinch any wires. Secure the
Console Mast (6) using three M8 x 16L Flat Head Allen Bolts (86). Tighten Bolts.
4. Hold the Console Computer (21) close to the top of the Console Mast (6) and connect both
wires; the 4 Pin Console Mast Harness (38), and the Pin Console Mast Harness (35).
5.
.
6.
Step 6 Power Supply
1. SEE F1. Insert the Power Supply (31) into the barrel plug on the rear of the bike. Then plug the Power
ns.
Step 7 Leveling the Bike
1. SEE F2. There are Adjustable Levelers (44) under each end of the Rear Stabilizer (3) that need to be
4
E3E1 E2 E4
92
38
38
38
86
92
20
19
6
92
6
1
86
86
39
39
30
6
35
35
35
34
34
6
21
F1 F2
31
44
3
44

Adjustments
G1 The seat can adjust front-to-back to accommodate
your leg length. Simply rotate the Seat Adjustment
Handle (11) upward to loosen then rotate
downward with force to lock the seat into place.
G2
G3. The Mesh Back Support (18) can be adjusted for
your comfort. Simply squeeze the Back Pad
Adjustment lever to release the
Mesh Back Support (18).
5
G1
G2
G3
10
18
11

DETAILED PARTS LIST
DESCRIPTION QTY.
1 MAIN FRAME 1
2 FRONT STABILIZER 1
3 REAR STABILIZER 1
4 SLIDING SEAT TRACK 1
5 SEAT FRAME 1
6 CONSOLE MAST 1
7 L LEFT HANDLEBAR 1
7 R RIGHT HANDLEBAR 1
8 BACK SUPPORT FRAME 1
9 SEAT TRACK BACKING PLATE 2
10 BACK PAD ADJUSTMENT LEVER 1
11 SEAT ADJUSTMENT HANDLE 1
12 L LEFT CRANK ARM 1
12 R RIGHT CRANK ARM 1
13 ASSIST SHOCK 1
14 BACK FRAME COVER 1
15 CRANK PULLEY 1
16 FLYWHEEL 1
17
FLYWHEEL BRAKE INSERT
1
18 MESH BACK SUPPORT 1
19 WATER BOTTLE 1
20 BOTTLE HOLDER 1
21 COMPUTER CONSOLE 1
22 CRANK SHAFT 1
23 L LEFT PEDAL 1
23 R RIGHT PEDAL 1
24 L LEFT PEDAL STRAP 1
24 R RIGHT PEDAL STRAP 1
25 CONSOLE MAST GRIP 2
26 HANDLEBAR GRIP 2
27
DRIVE BELT
1
28 SEAT PAD 1
29 HAND PULSE SENSOR PLATE 2
30 CONSOLE MAST COVER 1
31 POWER SUPPLY 1
32
HEART RATE BELT
1
NO.
6
1
2
3
4
5
6
7L 7R 8
9 10 11 12L 12R 13
14 15 16 17
18
19 20 21 22 23L
23R 24L 24R 25 26
27
28
31
29 30
32

DETAILED PARTS LIST
DESCRIPTION
QTY.
33
L
LEFT SHROUD (pre-assembled) 1
33 R RIGHT SHROUD (pre-assembled) 1
34 BRAKE MOTOR ASSEMBLY 1
35 8 PIN CONSOLE MAST HARNESS 1
36 POWER RECEPTACAL HARNESS 1
37 SPEED SENSOR PICKUP CABLE 1
38 6 PIN 4 PIN CONSOLE MAST HARNESS 1
39 PULSE CONNECTHARNESS 1
40
BRAKE ANTI-ROTATION BRACKET
1
41 4 PIN LEFT PULSE COILED WIRE
4PIN LEFT PULSE HANDLEBAR WIRE
6 PIN RIGHT PULSE HANDLEBAR WIRE
HANDLEBAR CAP
LEFT HANDLEBAR KEYSTROKE (DOWN)
RIGHT HANDLEBAR KEYSTROKE (UP+ENTER)
6 PIN RIGHT PULSE COILED WIRE
1
63 1
NO.
41 R1
42 1
42 R1
43 BRAKE MOTOR PUSH/PULL CABLE 1
44
ADJUSTMENT LEVELER FOOT
2
45 50 X 100mm END CAP 2
46
L
50 X 100mm LEFT WHEEL CAP 1
46 R
L
L
L
R
50 X 100mm RIGHT WHEEL CAP 1
47 SEAT TRACK END CAP 2
48 15 X 30mm OVAL END CAP 2
49 2
50 1" CRANK CAP 2
52
FLYWHEEL ADJUSTMENT BRACKET
2
53 SEAT STOP BRAKE 1
54 SEAT STOP GRIP 1
55 1-1/4" BRAKE CONNECTOR 1
56 SPEED SENSOR HOLDER 1
57 CRANK SPACER 1
58 STEEL ROLLER BUSHING 4
59 RUBBER SEAT STOPPER 4
60 SEAT ROLLER 4
61
MAGNET
1
62 1/2" BUSHING FOR SEAT ADJ. 4
64 1
65 6000Z BEARING 3
66 6200Z BEARING 1
67 6003Z BEARING 1
68 6004Z SKF BEARING 2
68 A 6004Z TPI BEARING 2
69 SMALL BELT PULLEY 1
70 FLYWHEEL ADJ. FASTENER 2
71 SEAT ADJ. PLUNGER 1
72 SPRING 1
73 PLUNGER RETAINER CLIP 1
74 SEAT STOP HANDLE COUPLING 1
75 FLYWHEEL AXLE 1
76
FLYWHEEL CLUTCH PULLEY
1
7
33L
33R
34
36 37 38 39
40 41L 41R 42L 42R 43
44 45 46L 46R 47
48 49 50
35
5352
54 55 56 57 58 59
60 61 62 63L 63R 64 65 66
67 68 68A 69 70 71
72 73 74 75 76

DETAILED PARTS LIST
8
DESCRIPTION QTY.
77 1/2" X 3-1/2" HEX HEAD BOLT 1
78 3/8" X 2-3/4" HEX HEAD BOLT 2
79 3/8" X 2-1/4" HEX HEAD BOLT 2
80 M8 X 85L HEX HEAD BOLT 1
81 M8 X 20L HEX HEAD THREADED BOLT 4
82 M8 X 40L DOME HEAD ALLEN BOLT 1
83 M8 X 20L DOME HEAD ALLEN BOLT 4
84 M8 X 15L DOME HEAD ALLEN BOLT 4
85 M8 X 30L FLAT HEAD ALLEN BOLT 4
86 M8 X 16L FLAT HEAD ALLEN BOLT 3
87 M6 X 15L FLAT HEAD ALLEN BOLT 4
88 M8 X 10L MACHINE SCREW 1
89 1/4" X 1" MACHINE SCREW 4
90 M6 X 20L MACHINE SCREW 6
91 M5 X 10L MACHINE SCREW 1
92 M5 X 10L MACHINE SCREW 6
93 3/16" X 19L SCREW 8
94 3/16" X 16L SCREW 11
95 M4 X 20L SCREW 2
96 M4 X 12L SCREW 2
97 M8 X 8L SET SCREW 4
98 M20 WASHER 1
99 M8 WASHER (f23) 1
100 M6 WASHER (f18.8) 1
101 M6 WASHER (f13) 2
102 M5 WASHER 1
103 3/8" SPRING WASHER 2
104 M8 SPRING WASHER 13
105 M6 SPRING WASHER 6
106 LGH2184 NUT 1
107 3/8" HEX NUT 1
108 1/2" NYLON NUT 1
109 3/8" NYLON NUT 1
110 M8 NYLON NUT 1
111 M8 LOW HEIGHT NYLON NUT 5
112 M6 NYLON NUT 7
113 M10 NUT 2
114 M20 NYLON NUT 1
115 3/8" SELF LOCKING NUT 2
116 1/2" CAP FOR NUT 2
117 3/8" CAP FOR NUT 1
118 3/8" ACORN NUT 2
119 M8 ACORN NUT 5
120 ALLEN WRENCH 1
121 SCREWDRIVER/MULTI-TOOL 1
122 WRENCH 1
NO.
77
78
79
80
81
83
89
90
91
92
93
94
95
96
97
98 99 100 101 102 103
104 105 106 107 108 109
110 111 112 113 114 115
117 118 119 120
121 122
84
85
86
87
88
82
123
116

7L
7R
5
10
71 72
73
13
80
62
89 62
18
28
14
8
84
95
29
53
26
49
96
58
58
60
60
85
81
81
81
58
60
85
60
85
58
81
82
97
97
62
55
74
62
11
77
54
95
26
49
96
84
29
104
104
111
104 119
110
119
104 104
100
112
119
104
109
117
104
104
104
104
85
116
89
119
104
108
116
119
63L
42L
63R
42R
41L
41R
104
EXPLODED VIEW 1 of 2
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