Body Solid G8I.1 User manual

BODY-SOLID,Inc.
1900 S. Des Plaines Ave.
Forest Park, IL 60130 USA
Phone:[phone]
Fax:[phone]
www.bodysolid.com
OWNER'S MANUALG8I.1

2
13456
ASSEMBLY INSTRUCTIONS
HARDWARE ILLUSTRATION
G8I
Page 1.1
G8I.1-032005
(A1)HEX BOLT 1/2"X4 1/4"L PARTIAL THREAD QTY.10
(A2)HEX BOLT 1/2"X3"L PARTIAL THREAD QTY.8
(A4)HEX BOLT 3/8"X4 1/4"L PARTIAL THREAD QTY.2
(A3)HEX BOLT 1/2"X2 3/4"L PARTIAL THREAD QTY.1
(A5)HEX BOLT 3/8"X4"L PARTIAL THREAD QTY.4
(A6)HEX BOLT 3/8"X3 3/4"L PARTIAL THREAD QTY.1

2
13456
ASSEMBLY INSTRUCTIONS
HARDWARE ILLUSTRATION
G8I
Page 1.2
G8I.1-032005
(A7)HEX BOLT 3/8"X1 3/4"L PARTIAL THREAD QTY.8
(A8)HEX BOLT 5/16"X2"L PARTIAL THREAD QTY.2
(A9)HEX BOLT 5/16"X1"L PARTIAL THREAD QTY.14
(A10)ROUND ALLEN HEAD 3/8"X2"L PARTIAL THREAD QTY.1
(A11)ROUND ALLEN HEAD 5/16"X3/4"L PARTIAL THREAD QTY.8
(A12)ROUND ALLEN HEAD M10X80L PARTIAL THREAD QTY.2
(A13)ROUND ALLEN HEAD M10X65L PARTIAL THREAD QTY.4
(A14)ROUND ALLEN HEAD M10X40L PARTIAL THREAD QTY.2

2
13456
ASSEMBLY INSTRUCTIONS
HARDWARE ILLUSTRATION
G8I
Page 1.3
G8I.1-032005
(A16)Steel Chain(8820-002) QTY.1
(A17)HEX BOLT 1/2"X3 1/2"L PARTIAL THREAD QTY.2
(A18)HEX BOLT 5/16"X1 3/4"L PARTIAL THREAD QTY.1
(A15)10LB PIN (8250-071) QTY.1
(A19)HEX BOLT 3/8"X3"L PARTIAL THREAD QTY.2
(A20)HEX BOLT 3/8"x2"L PARTIAL THREAD QTY.1
(A21)Firm Sheath(8890-010) QTY.1

2
13456
ASSEMBLY INSTRUCTIONS
HARDWARE ILLUSTRATION
G8I
Page 1.4
G8I.1-032005
(A22)n1/2"X8.5X21.5L Sleeve QTY.1
(A23)n10X85L PIN (8250-023) QTY.1
(A26)Elastic Belt QTY.1
(A24)HEX BOLT 1/2"X3 1/4"L PARTIAL THREAD QTY.1
(A25)ROUND ALLEN HEAD M10X30L PARTIAL THREAD QTY.1
(A27)ROUND ALLEN HEAD M4X12L PARTIAL THREAD QTY.2

2
13456
ASSEMBLY INSTRUCTIONS
HARDWARE ILLUSTRATION
G8I
Page 1.5
G8I.1-032005
(B1)NYLON LOCK NUT 1/2" QTY.19
(B2)NYLON LOCK NUT 3/8" QTY.18
(B3)NYLON LOCK NUT M10 QTY.9
(B5)NUT M4 QTY.2
(B4)NYLON LOCK NUT M10 QTY.1
(C2)1/2"(I.D.)FLAT WASHER n25 QTY.8
(C1)1/2"(I.D.)FLAT WASHER n34 QTY.33
(C3)3/8"(I.D.)FLAT WASHER n27 QTY.21
(C4)5/16"(I.D.)FLAT WASHER n24 QTY.26
(C5)M10(I.D.)FLAT WASHER n27 QTY.12
(C6) 5/16"SPRING WASHER QTY.24
(C7)M4 Washer QTY.4

ASSEMBLY INSTRUCTIONS
HARDWARE ILLUSTRATION
G8I
Page 2
G8I.1-032005
D1. n3/4"X8L STEEL BUSHING (8110-014)-------[2PCS]
D2. WEIGHT SELECTOR BAR (8210-070A)------[1PCS]
D3. PULLEY WHEEL BLOCK (8331-017)----------[7PCS]
D4. TOP PLATE (8400-006)---------------------------[1PCS]
D5. n16X19.5 STEEL BUSHING (8530-015)------[2PCS]
D6. n16X21.5 STEEL BUSHING (8530-010)-----[14PCS]
D7. n8 SPRING SNAP LINK (8810-001)------------[5PCS]
D8. n4"X8" FOAM ROLLER (9161-032)-------------[2PCS]
D9. 2"X2"X1.8t END CAP (9211-087)----------------[1PCS]
D10.2"X2"X2.5t END CAP (9211-006)----------------[2PCS]
D11.2"X3" END CAP (9211-084)-----------------------[2PCS]
D12.n1"ROUND END CAP (9211-022)---------------[2PCS]
D13.n1 1/2" ROUND END CAP (9211-023)---------[6PCS]
D14.2"X3" FOOT CAP (9211-026)---------------------[1PCS]
D15.n3/4" SHAFT COLLAR (9211-046)--------------[2PCS]
D16.n21.5 ROUND END CAP (9211-060)-----------[1PCS]
D17.n16X27 STEEL BUSHING (8530-011)---------[2PCS]
D18.n2" ROUND END CAP (9211-074)--------------[2PCS]
D19.n60 ROUND END CAP (9211-075)-------------[2PCS]
D20.n3" ROUND END CAP (9211-076)--------------[2PCS]
D21.30X60 END CAP (9211-078)----------------------[2PCS]
D22.2"X3" RUBBER DOUNT (9212-011)------------[1PCS]
D23.n4 1/4" PULLEY (9213-002C)-------------------[22PCS]
D24.n4 1/4" PULLEY (9213-002D)---------------------[2PCS]
D25.n3 1/2" PULLEY (9213-011A)---------------------[1PCS]
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12 D13 D14 D15 D16 D17 D18
D19 D20 D21 D22 D23 D24
D25

ASSEMBLY INSTRUCTIONS
Page
HARDWARE ILLUSTRATION
D35. 6855mm STEEL CABLE---------------------------------------------[1PCS]
D37. 4215mm STEEL CABLE---------------------------------------------[1PCS]
D38. 1315mm STEEL CABLE---------------------------------------------[1PCS]
D33. 95X140mm NO-SLIP TAPE (9310-035) ------------------------[4PCS]
D26 D27
D28
D29
G8I
G8I.1-032005 3
D36. 5510mm STEEL CABLE---------------------------------------------[1PCS]
D32. n65X70L RUBBER DOUNT (9310-049)-------------------------[2PCS]
D38
D37
D36
D35
D33
D30
D31
D32
D27. n110X50 PULLEY (9213-022B)----------------------------------[1PCS]
D28. 2"X2" RUBBER CANE CAP (9214-002)-------------------------[2PCS]
D26. n110X50 PULLEY (9213-022C)----------------------------------[2PCS]
D29. n51Xn38 FASTENING HOLDER (9219-003)------------------[1PCS]
D31. n1" ROUND END CAP (9260-021)-------------------------------[6PCS]
D30. n51Xn38 FASTENING HOLDER (9219-004)------------------[1PCS]
D39. 2"X2"X2.5t END CAP (9211-088)---------------------------------[2PCS]
D39
D40. BOTTLE HOLDER (9260-086)-------------------------------------[1PCS]
D41. BOTTLE (9260-107)--------------------------------------------------[1PCS]
D40 D41
D42. IMMOBILE BOARD (8388-025)------------------------------------[1PCS]
D42

ASSEMBLY INSTRUCTIONS
Page
PARTS ILLUSTRATION SHEET
G8I
A [1PCS]
B [1PCS]
C1[1PCS]
D [1PCS]
E [1PCS]
4
G8I.1-032005
F [1PCS]

ASSEMBLY INSTRUCTIONS
Page
PARTS ILLUSTRATION SHEET
G8I
5
G8I.1-032005
H [1PCS] G [1PCS] I [1PCS]
J [1PCS]
K [2PCS]
L [1PCS]
M [1PCS]
N [2PCS]
O [1PCS]
P [1PCS]
Q [1PCS]

ASSEMBLY INSTRUCTIONS
Page
PARTS ILLUSTRATION SHEET
G8I
R [1PCS] T [1PCS]
U [1PCS] V [1PCS] W [1PCS]
Z [1PCS]
Y [2PCS]
6
G8I.1-032005
S [2PCS]
X [1PCS]
AA [1PCS]
AB [1PCS]
AC [2PCS]
AD [1PCS] AE [4PCS]
8342-014 AF [1PCS]
8360-055
AH [1PCS]
8240-042 AI [1PCS] 8312-062 AU [1PCS]
8313-082
100
150
75
195
50
100
150
50
Direction
Direction
AG [1PCS]
8210-065

ASSEMBLY INSTRUCTIONS
Page
PARTS ILLUSTRATION SHEET
G8I
AI [1PCS]
8380-030
7
G8I.1-032005
AJ [1PCS]
8380-025
AP[4PCS]
9133-007
AL [1PCS]
8380-027
AN[1PCS]
8380-031
AQ[1PCS]
9111-040 AR[1PCS]
9121-038
AS[1PCS]
9111-041 AT[1PCS]
9121-039

ASSEMBLY INSTRUCTIONS
Page
G8I
G8I.1-032005 8
Above shows STEP 1
assembled and completed
R
B2X2
D6X2
D6X2 A5X2
M10X16 ROUND BOLT+M10 WASHER
B2X2 D6X2
O
D6X2 A5X2
D24X2
B2
B1
C1
D23 A7C3
D28
B
C1
C1
C1X2B1X2
C3
D14
AA7
C3
B2
C3 B2
D23
C3
AF
C1X2
A1X2
A17
AI
A17
D22
D3
D3
A20
D23
D28
D26X2
D39

ASSEMBLY INSTRUCTIONS
Page
G8I
G8I.1-032005 9
M10X45L ROUND BOLT
+M10 WASHER
D3X2 D23X2 A2X2 C1X2
C1
C1
B1
E
C1 A2
C1X2
B1X2
D23X4
D10
D10
D
A2
C1
A3
C1
C1
B1
C1
B1X2 C1X2 C1X2
A1X2
B1X2
C1X2
C1X2
A1X2
B1X2
C1X2
C1X2
A1X2
M10X45L ROUND BOLT
+M10 WASHER
D3X2
D3
C3
A7
C3
B2
AB
D23
D11
AU
D11
A24
Above shows STEP 2
assembled and completed

ASSEMBLY INSTRUCTIONS
Page
G8I
G8I.1-032005 10
D12X2
D8X2 L
M10X16 ROUND BOLT
+M10 WASHER
SHAFT n1/2"x92L
B3X2
C5X2
D23X2
C5X2
A14X2
D18
A12
C5
D29 C5 B3
A13X2 D6X2 HD23X2
C5X2 B3X2
GD23X2
B3X2
C5X2 D6X2A13X2
B3 C5
D30
C5
A12
M10X16 ROUND BOLT
+M10 WASHER
NX2
n1/2"x110L SHAFT
M10X16 ROUND BOLT
+M10 WASHER
D18
D31
D31
D16
Above shows STEP 3
assembled and completed

ASSEMBLY INSTRUCTIONS
Page
G8I
G8I.1-032005 11
U
C3X2
A4X2
C3x2
B2x2
V
J
Yx2
A10
ACx2
D2
D15x2
FB2
D6
B2
D6
A19
D23
A19
B1x2C1x2
C1x2 A1x2
M
IKx2
M10X16 ROUND BOLT
+M10 WASHER
1/2"x92L SHAFT
D21
D21
D4
D5
D5
B1x2
A2x2
A2x2 B1x2
A23
A15
C2x2 C2x2
C2x2 C2x2
D13x2
D13
D13
D25
D32x2
Above shows STEP 4
assembled and completed

ASSEMBLY INSTRUCTIONS
Page
G8I
G8I.1-032005 12
Above shows STEP 5
assembled and completed
T
D20x2
AH
B2
D17x2
D33x2
D33x2
A6
D27
1/2"x3/4" BOLT
+1/2"WASHER AS
D9
P
C4x4
C6x4
A9x4
D13
D19
D19
S
APx4
A11x8
C6x8
C4x8
D9
AR
AQ
C4x4
C6x4
A9x4
C4x2
C6x2
A8x2
X
AA
A9x6
C6x6
C4x6
D13
M8X16L ROUND BOLTx2
+M8 WASHERx2
AG n1/2"x75L SHAFT
M10X16L ROUND BOLTx2
+M10 WASHERx2
AT
M8X16L ROUND BOLTx2
+M8 WASHERx2
n1/2"x75L SHAFT

ASSEMBLY INSTRUCTIONS
Page
G8I
G8I.1-032005 13
D35
D23 B2
C3
W
C3
A7
W-VIEW
Wire Rope Illustration 1
Z
D7
D7
W
D31
D31

ASSEMBLY INSTRUCTIONS
Page
G8I
G8I.1-032005 14
D37
D23
D23
B2
B2
C3
C3
C3 A7
C3 A7
AE
AE
A21
WEIGHT SELECTOR BAR
A21 VIEW
A25
B5
Wire Rope Illustration 2
D37
A21
M4 SCREW
WEIGHT STACK CABLE

ASSEMBLY INSTRUCTIONS
Page
Q
G8I
G8I.1-032005 15
D38
B2
B2
C3
C3
D23
D23
C3
C3A7
A7
Q VIEW
A18 C4
B4
C4
D1
D1
AE
AE
A22
Wire Rope Illustration 3
D38
Leg Extension Cable