Body Solid GCCA User manual

GCCA
(fits onto G2B, G3S, G5S, G6B, G10B)
ASSEMBLY INSTRUCTIONS

I
Before You Begin
Thank you for purchasing the Cable Column Attachment. This piece is part of the Body-Solid line
of quality strength training machines, which let you target specific muscle groups to achieve
better muscle tone and overall body conditioning.
Unpacking the Equipment
Each piece is carefully tested and inspected
before shipment. Body-Solid ships the unit in
several pieces that require assembly. Ask for
assistance during the assembly process.
Carefully unpack the boxes and lay the pieces
on the floor near the area where you plan to use
the equipment.
Be careful to assemble all components in the
sequence presented in this guide.
If any items are missing, contact the dealer from
whom you purchased the unit or call Body-Solid
Customer Service at 1-800-833-1227.
This Attachment will fit onto the:
G2B
G3S
G5S
G6B
G10B
These instructions show the Cable Column
Attachment being attached to only one gym.
Because of the design of these gyms is simular,
the Cable Column Attachment will fit.
When you attach the Cable Column Attachment,
leave all nuts and bolts hand tight, untill the last
step is complete. Then go back and wrench
tighten all nuts and bolts.
CAUTION: To set up this unit, you will need assistance.
You must review and follow the instructions in this Owner’s Manual. If you do not assemble and use
according to these guidelines, you could void the Body-Solid warranty.
CAUTION:
Obtain assistance.
Review the Installation Requirements before
proceeding with the following steps.
Installation Requirements:
Set up on a solid, flat surface. A Smooth, flat
surface under the machine helps keep it level. A
level machine has fewer malfunctions.
Provide ample space around the machine.
Open space around the machine allows for
easier access.
NOTE: With so many assembled parts, proper
alignment and adjustment is critical. While
tightening the nuts and bolts, be sure to leave
room for adjustments.
Insert all bolts in the same direction. For
aesthetic purposes, insert all bolts in the same
direction unless specified (in text or illustrations)
to do otherwise.
Leave room for adjustments. Tighten fasteners
such as bolts, nuts, and screws so the unit is
stable, but leave room for adjustments. Do not
fully tighten fasteners until instructed in the
assembly steps to do so.
Fill out and mail warranty card.
2

Safety Guidlines
Successful resistance training programs have one prominent feature in common...safety.
Resistance training has some inherent dangers, as do all physical activities. The chance of injury
can be greatly reduced or completely removed by using correct lifting techniques, proper breathing,
maintaining equipment in good working condition, and by wearing the appropriate clothing.
1. It is highly recommended that you consult your physician before beginning any
exercise program. This is especially important for individuals over the age of
35, or persons with pre-existing health problems.
2. Always warm up before starting a workout. Try to do a total body warm up
before you start. It is especially important to warm up the specific muscle
groups you are going to be using. This can be as simple as performing a warm
up set of high repetitions and light weight for each exercise.
3. Use proper form. Focus on only working the muscle groups intended for the
exercise you are doing. If there is strain elsewhere, you may need to
re-evaluate the amount of weight that is involved with the lift. Keeping proper
form also includes maintaining control through an entire range of motion.
4. Breath properly. Inhale during the eccentric phase of the exercise, and exhale
during the lifting, or concentric phase. Never hold your breath during any part
of an exercise.
5. Always wear the appropriate clothing and shoes when exercising. Wearing
comfortable athletic shoes with good support and suitable, breathable
clothing will reduce the risk of injury.
6. Maintaining equipment in proper operating condition is of utmost importance
for a safe resistance training program. Pulleys and cables should be checked
for wear frequently and replaced as needed. Equipment should be lubricated
as indicated by the manufacturer.
7. Read and study all warning labels on this machine. It is absolutely necessary
that you familiarize yourself and all others with the proper operation of this
machine prior to use.
8. Keep hands, limbs, loose clothing and long hair well out of the way of all
moving parts.
9. Do not attempt to lift more weight than you can control safely.
10. Inspect the machine daily for loose or worn parts. If a problem is found do not
allow the machine to be used until all parts are tightened or worn or defective
parts are repaired or replaced.
4

Assembly Instructions
Professional installers are highly recommended!
However, if you acquire the appropriate tools, obtain assistance, and follow the
assembly steps sequentially, the process will take time, but is fairly easy.
Required Tools:
9/16” Open-End Wrench
11/16” Open-End Wrench
3/4” Open-End Wrench
13/16” Open-End Wrench
Assembly Tips:
Read all “Notes” on each page before beginning
each step.
While you may be able to assemble this unit
using the illustrations only, important safety
notes and other tips are included in the text.
Some pieces may have extra holes that you will
not use. Use only those holes indicated in the
instructions and illustrations.
NOTE: To find out the length of a particular bolt,
measure its shank (the long, narrow part beneath
the head). Refer to the following diagram:
Do not fully tighten bolts until
instructed to do so.
Note: After assembly, you should check all
functions to ensure correct operation. If you
experience problems, first recheck the
assembly instructions to locate any possible
errors made during assembly. If you are
unable to correct the problem, call the
dealer from whom you purchased the
machine or call 1-800-556-3113 for the
dealer nearest you.
5

2
Be careful to assemble all components in the
sequence they are presented.
Inch
MM
A. Insert two Nylon Bushings (2) into Adjustable Pulley Holder (D) as shown.
Slide Adjustable Pulley Holder (D) onto Chrome Upright (C) and hold in place
with Flat Pop Pin (3).
B. Attach two Double Pulley Pivots (E) and (F) to the Adjustable Pulley
Holder (D) using:
Two 12 (1/2” x 6 1/2” hex head bolt)
Four 34 (1/2” washer 1” O.D.)
Two 30 (1/2” nylon lock nut)
C. Attach Convex End Cap (1) onto Top Frame Attachment (G), slide Top Frame
Attachment (G) into Top Frame Clamp (H).
Clamp Top Frame Clamp (H)* to the top of your gym above the weight stack as
shown using:
One 16 (3/8” x 3” hex head bolt)
Two 21 (3/8” washer)
One 31 (3/8” nylon lock nut)
*NOTE:
There are no holes to bolt the Top Frame Clamp (H) onto your unit, so clamp this
piece around the frame.
D. Attach Top Frame (J) to Top Frame Attachment (G) using:
Two 15 (3/8” x 2 1/2” hex head bolt)
Two 22 (3/8” spring lock washer)
Two 21 (3/8” washer)
E. Attach Top Frame (J) and Plastic Pulley Wide (6) to Chrome Upright (C) using:
One 16 (3/8” x 3” hex head bolt)
One 17 (3/8” x 5” hex head bolt)
Four 21 (3/8” washer)
Two 31 (3/8” nylon lock nut)
Attach Convex End Cap (1) onto Top Frame (J) as shown.
NOTE:
Finger tighten all hardware in this step. Do Not wrench tighten until the end of step 6.
8
STEP

S T E P
2
9
Above shows STEP 2
assembled and completed
1
J
H
1
21 16
31 21
22
15
G
31
21
17
21
6
16 21 12
12
34
2F
E
D
34
30
2
34
3
30
21
31
21
H
21
16 G
FOR G2B,G5S,G6B,G10B
assembled diagram
31
21
H
16
21
G
FOR G3S assembled diagram

3
Be careful to assemble all components in the
sequence they are presented.
NOTE:
Finger tighten all hardware in this step. Do Not wrench tighten until the end of step 6.
Inch
MM
A. Remove the Curved End Cap, Metal Plate, and hardware from the top of your gym.
Attach Top Support Attachment (K) to the top of your gym as shown using:
Two 16 (3/8” x 3” hex head bolt)
Three 21 (3/8” washer)
One 31 (3/8” nylon lock nut)
B. Slide the open end of Top Frame Support (L) around Top Support Attachment (K).
Attach Top Frame Support (L) to Top Frame (J) as shown using:
One 15 (3/8” x 2 1/2” hex head bolt)
Two 21 (3/8” washer)
One 31 (3/8” nylon lock nut)
Attach Top Frame Support (L) to Top Support Attachment (K) as shown using:
One 16 (3/8” x 3” hex head bolt)
Two 21 (3/8” washer)
One 31 (3/8” nylon lock nut)
C. Attach two Plastic Pulley (5) to Top Frame (J) as shown using:
One 18 (3/8” x 5 3/4” hex head bolt)
Two 21 (3/8” washer)
Two 8 (spacer)
One 31 (3/8” nylon lock nut)
Attach one Plastic Pulley (5) to the flanges on the bottom of Top Frame (J) using:
One 14 (3/8” x 1 3/4” hex head bolt)
Two 21 (3/8” washer)
One 31 (3/8” nylon lock nut)
D. Attach four Plastic Pulley (32) to the two Double Pulley Pivot (E) and (F) using:
Four 10 (1/2” x 2 1/4” hex head bolt)
Eight 20 (1/2” washer)
Four 30 (1/2” nylon lock nut)
E. Attach Plastic Pulley Wide (6) to the bottom of Chrome Upright (C) using:
One 17 (3/8” x 5” hex head bolt)
Two 21 (3/8” washer)
One 31 (3/8” nylon lock nut)
10
STEP

4
Be careful to assemble all components in the
sequence they are presented.
NOTE:
Finger tighten all hardware in this step. Do Not wrench tighten until the end of step 6.
Inch
MM
12
A. Remove both Cables from plastic bag, and locate the longer Cable.
The longer of the two Cables is over 30 feet long, this is Cable number 9.
Uncoil Cable (9). Straightening out the Cable first will stop the cable from
twisting up, after it has been installed.
B. Insert Cable (9) into Double Pulley Pivot (E) as shown.
C. Route Cable between pulleys, and up over the Wide Pulley (6).
Route Cable over Plastic Pulley (5) as shown. These two Pulleys are
located on the front side of Top Frame (J).
D. Route Cable through Double Pulley Holder (M), and hold in place by
installing Small Pulley (4) using:
*One 15 (3/8” x 2 1/2” hex head bolt)
Two 21 (3/8” washer)
One 31 (3/8” nylon lock nut)
*NOTE:
Leave Bolt 15 hand tight, you will be routing the Cable around the second
Small Pulley (4), in Step 5.
STEP

STEP
4
13
By inserting cable
between the two
pulleys(remove and
reinstall pulleys as
needed).
START HERE
small pulleys
wide pulley
back side
front side

14
STEP
5
Be careful to assemble all components in the
sequence they are presented.
Inch
MM
NOTE:
The picture on page 15 is from the reverse angle, from the back of the gym.
A. Route Cable (9) up to the angled Pulley (5), this is the Pulley hanging from
Top Frame (J), and route Cable over Pulley. When routing over this pulley,
insert the cable over the pulley from back to front. The front being the side the
Top Wide Pulley is on.
B. Route Cable down and through Double Pulley Holder (M), and hold in
place by installing a second Small Pulley (4).
C. Route Cable (9) up to Pulley (5), this is the Pulley on the back side of
Top Frame (J), and route over Pulley as shown on page 15.
Make sure the cable is parallel to itself, and not crossing. If necessary
switch the cable between the two pulleys inside Double Pulley Holder (M).
D. Route Cable Down and under Wide Pulley (6) at the bottom of Chrome
Upright (C).
Route Cable up and through Double Pulley Pivot (E) as shown on page 15.
Remove and reinstall pulleys as needed.
NOTE:
Finger tighten all hardware in this step. Do Not wrench tighten until the end of step 6.

15
small pulley
wide pulley
Reverse Side Drawing
STEP
5
front side
back side
Angled Pulley

STEP
6
Be careful to assemble all components in the
sequence they are presented.
Inch
MM
16
A. Disconnect your gym’s small cable from the Main Support Frame of your
gym and the hook at the bottom of the free floating pulley. Discard this cable.
B. Connect Cable (35) to the hook at the bottom of the free floating pulley of your
gym. Route Cable (35) through the two pulley flanges on top of Main Base
Frame (A).
C. Attach two Plastic Pulleys (5) to Main Base Frame (A) on top of Cable using:
Two 14 (3/8” x 1 3/4” hex head bolt)
Four 21 (3/8” washer)
Two 31 (3/8” nylon lock nut)
D. Connect Cable (35) to the bottom of Double Pulley Holder (M). By wrench
tightening the threaded end of Cable (35) into the bottom of Double Pulley
Holder (M) using the Spring Lock Washer (38) and Lock Nut (39) that is
packaged in a seperate bag marked:
“Use to attach Cable 35 to Double Pulley Holder (M).”
E. Go back and wrench tighten all hardware.

STEP
6
17
free floating pulley on
your gym

GCCA Main Frame Parts List
KEY# QTY PART# DESCRIPTION
A
B
C
D
E
F
G
H
J
K
L
M
1
1
1
1
1
1
1
1
1
1
1
1
GCCAMBF-A
GCCAFP-B
GCCACU-C
GCCAAPH-D
GCCADPP-E
GCCADPP-F
GCCATFA-G
GCCATFC-H
GCCATF-J
GCCATSA-K
GCCATFS-L
GCCADPH-M
MAIN BASE FRAME
FOOT PLATE
CHROME UPRIGHT
ADJUSTABLE PULLEY HOLDER
DOUBLE PULLEY PIVOT
DOUBLE PULLEY PIVOT
TOP FRAME ATTACHMENT
TOP FRAME CLAMP
TOP FRAME
TOP SUPPORT ATTACHMENT
TOP FRAME SUPPORT
DOUBLE PULLEY HOLDER
Key #, Part #, and Discription are required when ordering parts.
18