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  9. Body Solid Powerlift LSA 50 Quick start guide

Body Solid Powerlift LSA 50 Quick start guide

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LSA50
Squat/Calf Station
OWNER’S MANUAL
&
LSA50 Assembly Instructions
by
Body-Solid
®
Freeweight Leverage Gym System
1
Important Safety Instructions
Before beginning any fitness program, you should obtain a complete physical examination from your physician.
Il est conseille de subir un examen medical complet avant d’entreprendre tout programme d’exercise.
Si vous avez des etourdissements ou des faiblesses, arretez les exercices immediatement.
Antes de comenzar cualquier programma de ejercicios, deberias tener un examen fisico con su doctor.
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When using exercise equipment, you
should always take basic precautions,
including the following:
Read all instructions before using the PowerLIFT
Squat/Calf Station. These instructions are written to
ensure your safety and to protect the unit.
Do not allow children on or near the equipment.
Use the equipment only for its intended purpose as
described in this guide. Do not use accessory
attachments that are not recommended by the
manufacturer. Such attachments might cause injuries.
Wear proper exercise clothing and shoes for your
workout—no loose clothing.
Use care when getting on or off the unit.
Do not overexert yourself or work to exhaustion.
If you feel any pain or abnormal symptoms, stop your
workout immediately and consult your physician.
Never operate unit when it has been dropped or
damaged. Return the equipment to a service center
for examination and repair.
Never drop or insert objects into any opening in the
equipment.
Always check the unit before each use. Make sure
that all bolts, nuts, pads and spring are secure and
in good working condition.
Do not use the equipment outdoors or near water.
Always use collars on weight plate posts.
Personal Safety During Assembly
It is recommended that a qualified dealer assemble
the equipment.
Before beginning assembly, please take the time to
read the instructions thoroughly.
Read each step in the assembly instructions and
follow the steps in sequence. Do not skip ahead. If
you skip ahead, you may learn later that you have to
disassemble components and that you may have
damaged the equipment.
Assemble and operate the PowerLIFT Squat/Calf
Station on a solid, level surface. Locate the unit a
few feet from the walls or furniture to provide easy
access.
The PowerLIFT Squat/Calf Station is designed for
your enjoyment. By following these precautions and
using common sense, you will have many safe and
pleasurable hours of healthful exercise with your
Body-Solid machine.
After assembly, you should check all functions to
ensure correct operation. If you experience problems,
first recheck the assembly instructions to locate any
possible errors made during assembly. If you are unable
to correct the problem, call the dealer from whom
you purchased the machine or call 1-800-556-3113
for the dealer nearest you.
Obtaining Service
Please use this Owner’s Manual to make sure that all
parts have been included in your shipment. When
ordering parts, you must use the part number and
description from this Owner’s Manual. Use only
Body-Solid replacement parts when servicing this
machine. Failure to do so will void your warranty and
could result in personal injury.
For information about product operation or service,
check out the official Body-Solid website at
www.bodysolid.com or contact an authorized
Body-Solid dealer or a Body-Solid factory-authorized
service company or contact Body-Solid customer
service at one of the following:
Toll Free: 1-800-556-3113
Phone: 1-708-427-3555 ext. 5
Fax: 1-708-427-3598
E-mail: [email protected]
Or write to: Body-Solid, Inc.
Service Department
1900 S. Des Plaines Ave.
Forest Park, IL 60130 USA
Retain this Owner’s Manual for future
reference. Part numbers are required
when ordering parts.
Be careful to assemble all components in
the sequence presented in this guide.
2
Assembly Instructions
You must review and follow the instructions in this Owner’s Manual. If you do not assemble and use the
PowerLIFT Squat/Calf Station according to these guidelines, you could void the Body-Solid warranty.
Assembly of the PowerLIFT Squat/Calf Station takes professional installers about 30 minutes to complete. If
this is the first time you have assembled this type of equipment, plan on significantly more time.
Professional installers are recommended.
However, if you acquire the appropriate tools and follow the assembly steps sequentially, the process will take
time, but is fairly easy.
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Required Tools
The tools that you must obtain before assembling
the PowerLIFT Squat/Calf Station include:
2.5mm Hex Key
5mm Hex Key
6mm Hex Key
10mm Open-End Wrench
17mm Open-End Wrench
19mm Open-End Wrench
17mm Box Wrench
19mm Box Wrench
Rubber Mallet
Installation Requirements
Follow these installation requirements when assembling
the PowerLIFT Squat/Calf Station:
Fill out and mail warranty card.
Set up the PowerLIFT machine on a solid, flat surface.
A smooth, flat surface under the machine helps keep
it level. A level machine has fewer malfunctions.
Provide ample space around the machine. Open
space around the machine allows for easier access.
Insert all bolts in the same direction. For aesthetic
purposes, insert all bolts in the same direction
unless specified (in text or illustrations) to do otherwise.
Leave room for adjustments. Tighten fasteners such as
bolts, nuts, and screws so the unit is stable, but leave
room for adjustments. Do not fully tighten fasteners
until instructed in the assembly steps to do so.
CAUTION: Obtain assistance! Do not attempt to assemble
the PowerLIFT Gym by yourself. Review the Installation
Assembly Tips
The PowerLIFT Squat/Calf Station comes in one
box. Be careful to assemble components in the
sequence presented in this guide.
With so many assembled parts, proper alignment and
adjustment is critical. While tightening the nuts and
bolts, be sure to leave room for adjustments.
Read all “Notes” on each page before beginning
each step.
While you may be able to assemble this PowerLIFT
unit using the illustrations only, important safety
notes and other tips are included in the text.
IMPORTANT!
Before you begin you should look at pages 11 and 12.
This is a quick reference guide that shows all hardware
parts (in actual size) along with the corresponding
key numbers on the assembly instructions.
Do not fully tighten bolts until
instructed to do so.
Note: Due to continuing product improvements, specifications and
designs are subject to change without notice.
Even though we have prepared this manual with extreme care, neither the
publisher nor the author can accept responsibility for any errors in, or
omission from, the information given.
STEP
1
A. See Note 1. Slide the calf raise (BA) all the way into the bottom portion of the main base frame (A)
and wrench tighten both bolts.
B. Attach support frame (BC) to squat support frame (F) and vertical mainframe (E) using
two brace plates (BD) and the following hardware:
two 13 (hex bolt 12mm x 80mm partial thread)
two 12 (hex bolt 12mm x 105mm partial thread)
eight 22 (flat washer 12mm)
four 21 (nylon lock nut 12mm)
Note: You should now insert chrome safety bar (BE) into support frame (BC).
This is an adjustable safety stop bar for your squat exercises. The two holes allow the user to
adjust the safety stop point of the squat exercise.
C. Attach foot brace (BB) to squat support frame (F) as shown using:
one 14 (hex bolt 10mm x 100mm partial thread)
two 27 (flat washer 10mm)
one 25 (nylon lock nut 10mm)
You should now wrench tighten all bolts and nuts in this step.
3
mm
Inch
Be careful to assemble all components
in the sequence they are presented.
IMPORTANT! Before you begin you should
look at pages 11 and 12.
This is a quick reference guide that shows all hardware parts (in actual size)
along with the corresponding key numbers on the assembly instructions.
STEP
1
4
STEP
2
A. Insert pivot shaft (BF) into vertical mainframe (E) as shown using:
one 24 (standard nut 10mm)
one 16 (square head bolt 10mm x 50mm with dog point)
Note: Be surethat (16) bolt goes into the hole in the center of the pivot shaft (BF) and wrench tighten
(16) bolt first and then wrench tighten (24) nut last. It may be necessary to “feel” for the hole in the
center of the shaft by sliding a very small diameter allen wrench all the way thru first, to help you line
up all parts.
B. See Note 1. Slide the left shoulder beam (BG) onto the pivot shaft (BF) and allow it to rest on top of the chrome
safety bar (BE). Install pillow block bearing (9) on to left shoulder beam (BG) as shown. Install using:
two 18 (round allen head 10mm x 90mm partial thread bolt)
two 26 (spring lock washer 10mm)
two 27 (flat washer 10mm)
two 25 (nylon lock nut 10mm)
C. See Note 1. Slide right shoulder beam (BH) on to the pivot shaft (BF) and allow it to rest on top of chrome
safety bar (BE). Install pillow block bearing (9) on to right shoulder beam (BH) as shown. Install using:
two 18 (round allen head 10mm x 90mm partial thread bolt)
two 26 (spring lock washer 10mm)
two 27 (flat washer 10mm)
two 25 (nylon lock nut 10mm)
D. Install gray beam connector bar (BJ) as shown using:
two 13 (hex bolt 12mm x 80mm partial thread)
two 31 (spring lock washer 12mm)
two 22 (flat washer 12mm)
E. See Note 2. Insert chrome shaft (BM) through right shoulder beam (BH) from the outside of the
right shoulder beam. The chrome shaft (BM) should go through the right shoulder beam (BH) and
then through the squat brace (BL) and then through the spring (BK) and then through the left shoulder
beam (BG). Install hardware as shown using:
two 15 (round allen head 10mm x 20mm full thread bolt)
two 26 (spring lock washer 10mm)
two 27 (flat washer 10mm)
Note: At this point you should close all gaps between the two shoulder beams and the vertical mainframe
at their connection points. Use a rubber mallet to knock the parts together tightly.
You can now wrench tighten all bolts, nuts and the four pillow block bearing set screws
mentioned in Note 1.
5
mm
Inch
Be careful to assemble all components
in the sequence they are presented.
You will need assistance in this step to properly align all parts.
STEP
2
6
STEP
3
A. Install both Olympic adapter sleeves (2) as shown using:
two 23 (flat washer 10mm x 30mm)
two 26 (spring lock washer 10mm)
two 15 (round allen head 10mm x 20mm full thread bolt) Wrench Tighten these bolts now
two 3 (plastic ball-end cap 2")
two 8 (rubber donut)
B. See Note 1. Install shoulder pads (BP) and (BN) to left and right shoulder beams. Tighten pad bolts to
a snug fit. Do not over-tighten any pad bolts. Over- tightening pad bolts will cause T-nuts in pads to strip out.
Install using:
four 19 (round allen head 8mm x 90mm partial thread bolt)
four 28 (spring lock washer 8mm)
four 30 (flat washer 8mm)
C. See Note 1. Install back pads (BR) and (BQ) in the same manner that you installed the shoulder pads.
Do NOT over-tighten any pad bolts. Install using:
four 20 (round allen head 8mm x 80mm partial thread bolt)
four 28 (spring lock washer 8mm)
four 30 (flat washer 8mm)
You should now examine the squat/calf station and make sure that all hardware
(other than upholstery hardware) is wrench tightened and secure.
Congratulations! You are done. After assembly, you should check all functions to ensure correct
operation. If you experience problems, first recheck the assembly instructions to locate any
possible errors made during assembly. If you are unable to correct the problem, call the dealer
from whom you purchased the machine or call 1-800-556-3113 for the dealer nearest you.
7
mm
Inch
STEP
3
8
9
LSA50 Mainframe Parts List
LSA50 Pads List
Part numbers are required when ordering parts.
KEY# QTY PART# DESCRIPTION
BA 1 SLA50CR-BA CALF RAISE
BB 1 SLA50FB-BB FOOT BRACE
BC 1 SLA50SF-BC SUPPORT FRAME
BD 2 SLA50BP-BD BRACE PLATE
BE 1 SLA50SB-BE SAFETY BAR
BF 1 SLA50PS-BF PIVOT SHAFT
BG 1 SLA50LSB-BG LEFT SHOULDER BEAM
BH 1 SLA50RSB-BH RIGHT SHOULDER BEAM
BJ 1 SLA50CB-BJ CONNECTOR BAR
BK 1 SLA50S-BK SPRING
BL 1 SLA50SB-BL SQUAT BRACE
BM 1 SLA50CS-BM CHROME SHAFT
LSA50 Hardware List
KEY# QTY PART# DESCRIPTION
1 4 BEC250 PLASTIC BALL-END CAP 2.5"
2 2 OASC2 OLY ADAPTER SLEEVE
3 2 BC2 PLASTIC BALL-END CAP 2"
4 2 PREC3 PLASTIC ROUND END CAP 3"
5 1 PSEC33 PLASTIC SQUARE END CAP 3"X3"
6 2 FG1.5 FOAM GRIP 1.5" OD (VARIOUS LENGTHS)
7 2 REC1 PLASTIC ROUND END CAP 1"
8 2 RDOP2 RUBBER DONUT (FOR OLY. WEIGHT POST)
9 2 PBB17 PILLOW BLOCK BEARING 17mm ID
10 1 RP5575 RUBBER PAD
11 1 RP3775 RUBBER PAD
12 2 HEX12105PTB HEX BOLT 12mmX105mm PARTIAL THREAD
13 4 HEX1280PTB HEX BOLT 12mmX80mm PARTIAL THREAD
14 1 HEX10100PTB HEX BOLT 10mm X 100mm PARTIAL THREAD
15 4 RAH1020FTB ROUND ALLEN HEAD 10mmX20mm FULL THREAD BOLT
16 1 SHB1050DP SQUARE HEAD BOLT 10mmX50mm WITH DOG POINT
18 4 RAH1090PTB ROUND ALLEN HEAD 10mmX90mm PARTIAL THREAD BOLT
19 4 RAH890PTB ROUND ALLEN HEAD 8mmX90mm PARTIAL THREAD BOLT
20 4 RAH880PTB ROUND ALLEN HEAD 8mmX80mm PARTIAL THREAD BOLT
21 4 NLN12 NYLON LOCK NUT 12mm
22 10 WFLT12 FLAT WASHER 12mm
23 2 WFLT1030 FLAT WASHER 10mm X 30mm
24 1 SNUT10 STANDARD NUT 10mm
25 5 NLN10 NYLON LOCK NUT 10mm
26 8 WSW10 SPRING LOCK WASHER 10mm
27 8 WFLT10 FLAT WASHER 10mm
28 8 WSW8 SPRING LOCK WASHER 8mm
30 8 WFLT8 FLAT WASHER 8mm
31 2 WSW12 SPRING LOCK WASHER 12mm
32 2 OLYCLR1.84 OLYMPIC SPRING COLLAR 1 7/8"
KEY# QTY PART# DESCRIPTION
BN 1 SLA50RSP-BN RIGHT SHOULDER PAD
BP 1 SLA50LSP-BP LEFT SHOULDER PAD
BQ 1 SLA50RBP-BQ RIGHT BACK PAD
BR 1 SLA50LBP-BR LEFT BACK PAD