BONFIGLIOLI agl 402 User manual

Power, Control &
Green Solutions
T+31(0)88 7865800
F+31(0)88 7865899
[e-mail] elsto.eu
Agile
Quick Start Guide
&REQUENcy Inverter66
0.09 kW ... 11 kW

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Quickstartguide AGL
GB
General Information about the Documentation
For the series of devices AGL (Agile) is for the safety-related commissioning and operation to be complied
with the following documentation:
Operating instructions
Application manual “Functional Safety”
When using communication interfaces and certain functions (in example for the integrated PLC function) the
corresponding manual is additional to be complied with.
This Quickstartguide contains the description for the mechanical installation with the Standard mounting kit.
For other mounting variants (in example Cold Plate) please comply with the Operating instructions.
The German documentation is the original one. Other language versions are translated.
The different instructions can be downloaded from the website www.Bonfiglioli.com.

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05/2013 27 Quick Start Guide
Agile
Safety
Warning!
The safety instructions and information on use in this documentation must be complied with
strictly.
Read this documentation before installing and commissioning the frequency inverter.
Non-compliance with the precaution described may result in death, serious injury or material
damage.
Only qualified personnel trained in installation, commissioning and operation of frequency
inverters may carry out work on the frequency inverter and system.
The electrical installation must be carried out by qualified electricians according to the gen-
eral and regional safety and installation directives.
Persons who are not familiar with the operation of the frequency inverter and children must
not have access to the device.
Commissioning and start of operation is not allowed until it has been verified that the ma-
chine meets the requirements of the EC Machinery Directive 2006/42/EC and EN 60204.
Comply with the standards for work on equipment of heavy current installations such as EN
50178 and also with national accident prevention regulations and directives for electrical
and mechanical equipment erection.
Before commissioning and the start of the operation fix all covers, assemble all components
of the standard equipment and check the terminals.
No connection work may be performed, while the power supply is switched on.
High voltage may apply at terminals, even if the motor comes to a standstill.
Do not touch terminals before capacitors have discharged.
Do not touch the heat sink during operation as there is a risk of skin burn due to high tem-
perature.
Do not remove covers during operation.
Please note, that Bonfiglioli Vectron does not take any responsibility for the compatibility of
external products (e.g. motors, cables, filters, etc.). Using the device in combination with
external products is carried out at your own risk.
Do not touch electronic components or contacts.
Do not operate damaged or destroyed components.
Repairs may only be carried out by the manufacturer or persons who are authorized by the
manufacturer.
Repairs must be carried out by qualified electrotechnical experts.
Do not modify the frequency inverter in any way not explained in this documentation.
The frequency inverter may be connected to power supply every 60 s. This must be consid-
ered when operating a mains contactor in jog operation mode.
After a failure and restoration of the power supply, the motor may start unexpectedly. If
personnel is endangered, a restart of the motor must be prevented by means of external
circuitry.
Do not connect an inappropriate voltage supply.
Keep the manual accessible to the operators.

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Quick Start Guide
Agile 28 05/2013
Proper use
The product is an electrical drive component. It is applicable for
installation in machines or electrical plants
the control of three-phase asynchronous motors and synchronous motors.
industrial environments
Transport and Storage
Ambient temperature:-25 ... 55 °C
Relative humidity: 5 ... 95%, free of condensation.
Store in original packaging in dry rooms without dust.
Avoid high temperature variations.
Connect to mains voltage for 60 minutes after one year of storage before use.
On opening the package
Make sure that the delivered product is the part you have ordered.
Check if the product is damaged and make sure that the delivery is complete.
Notify complaints to the supplier immediately.
Installation
Indoors , protected against weather influence.
Avoid direct sunlight exposure.
Avoid dust.
Keep away from strong electromagnetic fields.
Keep away from combustible material.
Provide sufficient cooling. Install fans when installing the frequency inverter inside an en-
closed cabinet.
Altitude: ^3000 m, over 1000 m with derating (output current reduction).
The degree of protection of the frequency inverter is IP20.
Operating conditions
Ambient temperature: 0 ... 40 °C
Relative humidity: maximum 85%, free of condensation
Ambient pressure: 70 ... 106 kPa
Overview
1Mains connection
2 Relay output
3 Type plate
4 Operator panel
5 Plug-in section for optional
communication module
6 Control terminals
7 Software version-plate
(between emory card slot and Control terminals)
8 Motor connection
9 Memory card slot
10 Communication interface X21 with RJ45 connec-
tion
11 Heat sink

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05/2013 29 Quick Start Guide
Agile
Inverter-type
Determine the type of frequency inverter.
Verify that the rated input voltage corresponds to the local power supply.
Verify that the recommended motor shaft power of the frequency inverter corresponds to
the rated power of the motor.
Type designation
AGL-402-05 1
Rated
input volta
g
e
202 230 V
402 400 V
Recommended
motor shaft power
Frame-size
Part number & Serial number
Warning! Electrostatic sensitive
components
Warning! High leakage current
Warning! Dangerous voltage
Risk of electric shock.
Warning! Hot surfaces.
[1] Labeling for Functional Safety (if applicable). Please check the Application manual
“Functional Safety”.
[2] Labeling for UL508c (if applicable).
Recommended motor shaft at specified power supply
Specifier Frame size AGL 402: AC 3x400 V AGL 202: AC
3x230 V
AGL 202: AC
1x230 V
-01 1
1
-- 0.18 kW 0.09 kW
-02 1 0.25 kW 0.25 kW 0.12 kW
-03 1 0.37 kW 0.37 kW 0.18 kW
-05 1 0.55 kW 0.55 kW 0.25 kW
-07 1 0.75 kW 0.75 kW 0.37 kW
-09 1 1.1 kW 1.1 kW 0.55 kW
-11 1 1.5 kW 1.5 kW 0.75 kW
-13 1 2.2 kW 2.2 kW 1.1 kW
-15 2
2
3.0 kW 3.0 kW 1.5 kW
-18 2 4.0 kW 4.0 kW 2.2 kW
-19 2 5.5 kW -- --
-19 3
3
5.5 kW 5.5 kW 3.0 kW
-21 3 7.5 kW 7.5 kW 3.0 kW
-22 3 9.2 kW -- --
-23 3 11.0 kW -- --

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Quick Start Guide
Agile 30 05/2013
Process of the commissioning
Assembly Frame size 1 Frame size 2 Frame size 3
Mains connection
Motor connection
Connection of control lines
Comissioning
Operation via control-
signals
Operation via
operator panel
Setup via operator panel
Start drive
… Refer to the corresponding section.
Mounting distance
A
1
A
2
A
3
B
C
D
D1 D2
E
A
1 E
d
d
d > 100 mm

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05/2013 31 Quick Start Guide
Agile
Assembly
Warning!
Make sure, that no foreign particles (e.g. dust, metal shavings, wires, screws, tools) can get
inside the frequency inverter.
Install the frequency inverter on a non-flammable mounting plate.
Installation in bottom-up or horizontal position is not permissible.
Screw the frequency inverter to a metallic (not varnished) mounting plate.
The frequency inverter must be earthed.
For potential equalization connect frequency inverters, cabinets, machine frames, filters etc.
via short conductors (with large cross- section) to the same earth potential.
Frame size 1Use screws M6 1.1
Frame size 2Use screws M6 1.5
Frame size 3Use screws M6 3.0
200
220
()+3
244
60
30
170
120
80
40
200
250 220
(+3)
196
138
A
2
A
1
kg
kg
125
200250 220
(+3)
90 205
138
A
3

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Quick Start Guide
Agile 32 05/2013
Mains connection
Danger!
Switch off power supply
Dangerous voltage: The power terminals may carry dangerous voltages for some time even if
the power supply is switched off. Wait for some minutes before starting to work at the
frequency inverter.
Make sure that the frequency inverter is de- energized.
Do not carry out high voltage insulation tests on cable connect to the frequency inverter.
Follow local wiring codes
Connect mains supply.
0,5
Nm
Note:
Only required for DC-
link connection.
mm
2
1,5 2,5 4 10
AWG 16 14 12 8
AWG: American Wire Gauge
(American unit)
3~400 V Type -02…-11 -13 -15 -18 -19 -21 -22 -23
kW 0.25…1.5 2.2 3.0 4.0 5.5 7.5 9.2 11
F1 A 6 10 10 10 16 25 35 35
L1, L2, L3 mm21.5 2.5 4
PE mm22 x 1.5 2 x 2.5 2 x 4
or 1 x 10 1 x 10 1 x 10
3~230 V Type -01…-07 -09 -11…-13 -15 -18 -19 -21
kW 0.18…0.75 1.1 1.5…2.2 3.0 4.0 5.5 7.5
F1 A 6 10 16 25 35 35 50
L1, L2, L3 mm21.5 2.5 4 6
PE mm22 x 1.5 2 x 2.5 2 x 4 2 x 6
or 1 x 10 1 x 10 1 x 10 1x10
1~230 V Type -01…-07 -09 -11…-13 -15 -18 -19 -21
kW 0.09…0.37 0.55 0.75…1.1 1.5 2.2 3.0 3.0
F1 A 6 10 16 25 35 35
L1, N mm21,5 2,5 4
PE mm22 x 1,5 2 x 2,5 2 x 4
or 1 x 10 1 x 10 1 x 10
B

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05/2013 33 Quick Start Guide
Agile
Connection on IT mains configuration
For connection on IT mains configuration remove the IT- jumper
Note:
The removal oft the IT jumper reduces the noise immunity. The
noise immunity can be improved by external filters.
Motor connection
Danger!
Switch off power supply.
Dangerous voltage: The power terminals may carry dangerous voltages for some time even
if the power supply is switched off. Wait for several minutes before starting to work on the
frequency inverter.
Make sure that the frequency inverter is de- energized.
Ground the motor- side grounding terminal.
Connect the motor.
Cables must be as short as possible.
Comply with the data of the motor type plate for star or delta connection.
Connect the conductor shielding to ground of the motor cable to ground potential by means
of shielding clamp.
Connected the conductor shielding to ground potential on both sides (near to the frequency
inverter and near to the motor).
0,5 Nm
Motor cable shielding
Rb1, Rb2:
Only required for
braking resistor
connection.
C
W
M
3
VU W
M
3
V
U
UU
V
V
WW
Rb1 Rb1 Rb2 Rb2
X2 X2

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Quick Start Guide
Agile 34 05/2013
3~400 V Type -02…-11 -13 -15 -18 -19 -21 -22 -23
kW 0.25…1.5 2.2 3.0 4,0 5,5 7,5 9,2 11
F1 A 6 10 10 10 16 25 35 35
U,V,W mm21.5 2.5 4
PE mm22 x 1.5 2 x 2.5 2 x 4
or 1 x 10 1 x 10 1 x 10
3~230 V Type -01…-07 -09 -11…-13 -15 -18 -19 -21
kW 0.18…0.75 1.1 1.5…2.2 3.0 4.0 5.5 7.5
F1 A 6 10 16 25 35 35 50
U,V,W mm21.5 4
PE mm22 x 1.5 2 x 4
or 1 x 10 1 x 10
1~230 V Type -01…-07 -09 -11…-13 -15 -18 -19 -21
kW 0.09…0.37 0.55 0.75…1.1 1.5 2.2 3.0 3.0
F1 A 6 10 16 25 35 35 35
U,V,W mm21.5
PE mm22 x 1.5
or 1 x 10
Max. motor cable length [m]
Type Agile 202 Agile 402 Unshielded
cable
Unshielded
cable
Mains connection 1ph. 3ph. 3ph.
Power kW kW kW
-01 0.09 0.18 --
50 m 25 m
-02 0.12 0.25 0.25
-03 0.18 0.37 0.37
-05 0.25 0.55 0.55
-07 0.37 0.75 0.75
-09 0.55 1.1 1.1
-11 0.75 1.5 1.5
-13 1.1 2.2 2.2
-15 1.5 3.0 3.0
100 m 50 m
-18 2.2 4.0 4.0
-19 3.0 5.5 5.5
-21 3.0 7.5 7.5
-22 -- -- 9.2
-23 -- -- 11

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05/2013 35 Quick Start Guide
Agile
Wiring of control cables
Danger!
Switch off power supply before connecting or disconnecting terminals.
Use shielded control cables.
Connect the conductor shielding of the control cables to ground potential by
means of the shielding clamp.
Connect the conductor shielding to ground potential on both sides of the
cable. Analog cables must be grounded only on the inverter side.
The control cable must be separated from the motor cable and mains cable
(not in the same cable duct).

1.5 mm2
max. 2.5 mm2
Operatin
g
via control si
g
nals Operatin
g
via Operator panel
Start cw: start clockwise E: Enable
Start ccw: start anticlockwise
VDC out: voltage outputs
E: Enable
Start drive via control signals:
After Setup switch on start signals on X11.4 (start
clockwise) or X11.5 (start anticlockwise). The drive is
accelerated to 3.50 Hz (default value of P418).
Start drive via key of operator panel
After Setup select function Motorpoti (menu Local/
Poti F, refer to section „Menus and functions“).
Press RUN.
The drive is accelerated to 3.50Hz
(default value of P. 418).
Press the arrow keys to the speed.
Before commissioning, all covers must be mounted on the frequency inverter.
In case of errors refer to section "Error messages and warnings".
In case of wrong direction of rotation exchange two motor phases (e.g. U and V).
Note
For the default functions of all control terminals refer to section "Functions of control terminals".
D
X13
X12
X11
D1
D2
42 3
3
1 3 4 5
24 VDC out STOA
0..10V
Start cw Start ccw
GND
10 VDC out
X11
X12
X13
E
n
Start
STOB
> 4k7
X12
X13
3
E
1 3
X11
24 VDC out
STOA
STOB

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Quick Start Guide
Agile 36 05/2013
Setup via operator panel
Switch on enable signals on X11.3 and X13.3.
Switch off start signals on X11.4 and X11.5.
Switch on mains supply.
Start Setup procedure.
Caution!
If the motor data is not entered correctly, the drive may be damaged.
Setup can be selected via menu item "Setup". At first switch-on Setup is
displayed automatically.
Fu L
L
Complete Setup. Select for the first commissioning.
Motor
Select for only motor data measuring.
Select for commissioning of communication.
Ds et 0
Data set query is only displayed if Setup is manually selected
via the menu item "Setup".
Choose data set 0. Another setting is only necessary for setup of various
motors.
cT RL
Control method
UF
Asynchronous motor
V
/f-control with variable speed (default)
Fo
c
Asynchronous motor
Field oriented control. High drive
Dynamics and accurate speed control
and torque control.
S yN ch
Synchronous motor
Motor typeplate (example)
Press for 1 s to increment or decrement each digit separately.
Entry of cosPhi in control method UF and Foc. Entry of PoLPrS (number
of pole pairs) in control method Synch.
A
dditional adjustments during commissioning setup):
−Temperature evaluation at X12.4 via thermal contact, PTC, KTY,
PT100
−Stopping behavior. Coast to stop, stop and switch off, emergency
stop and more
−Function for energy saving
−PID controller for process control
−Electronic gear. Synchronization of drives.
See operating instructions.
Possible displays during commissionig (setup)
Message if Enable is missing. Switch on the signal at X11.3 and X13.3.
In case of error messa
g
es refer to section “. Error messa
g
es and
warnings during Setup”.
Select, if further motor parameters are to be measured automati-
cally.
Measurement of motor data.
Select, if the data of a BONFIGLIOLI motor entered.
The pre-settings of other motor data are loaded.
A
cceleration clockwise, factory settin
g
5Hz/ s
Deceleration clockwise, factory settin
g
5Hz/ s
Minimum frequency, factory settin
g
3,5Hz
Maximum frequency for speed limitation, factory settin
g
50Hz
Commissioning (Setup) completed and ready for use.
Start drive via control signals or via key of operator panel.
tvn
e
E
Hz kW min
-1
230/400
V
50 0.25 1375
cos
ϕ
1.32-0.76
A
0.77
voLt
Freq
P ovt
Ampere
SPEED
cosPh
i
don
e
BUSCON
S
t
O
SA0O-
-
SF0O-
-
Tvnin
g
CA
L
C
A
cc
D
EC
FreqL
o
F
r
eq
H
i

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05/2013 37 Quick Start Guide
Agile
Keys
Start the drive
Stop the drive.
Cancel. Return to the
previous menu.
Reversal of rotation in mode
"Motorpoti".
Confirm settings.
Increase speed in mode "Motor-
poti". Scroll up to parameter
numbers. Increase parameter
values.
Decrease speed in mode "Motor-
poti". Scroll down to parameter
numbers. Decrease parameter
values.
Menus and functions
RUN
STOP
ESC
ENT

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Quick Start Guide
Agile 38 05/2013
Function of control terminals
−6 digital inputs, 2 of them for
Enable
−1 digital input/ output
−2 multifunction inputs:
digital/analog
−1 digital output
−1 multifunction output:
digital/analog/frequency
−1 voltage input DC 24 V
−2 voltage outputs,
DC 10 V and DC 24 V
−1 relay output
−Communication-
interface CAN
Standard control wiring
X13.1 DC 24 V input
X13.2 GND forX13.1
X13.3 Di
g
ital input. Input 2 for enable. Contact
opened: output disabled, motor coast to
a standstill. Contact closed (together
with X11.3): normal operation..
X13.4 DC 10 V output
X13.5 Di
g
ital output. Run si
g
nal. Indicates
output of frequency when enable and
start command applies.
X13.6 Multifunction output. Default: analo
g
.
Voltage signal proportional to actual
speed. 10 V at 50 Hz,0Vat0Hz.
X12.1 Di
g
ital input.
Data set change-over together with
X11.6.
X12.2 Di
g
ital input. Error acknowled
g
ment.
X12.3 Multifunction input: di
g
ital/analo
g
.
Default: analog voltage input. Reference
speed. 50 Hz at DC 10 V, 3.50 Hz at DC
0 V.
X12.4 Multifunction input: di
g
ital/analo
g
.
Default: digital input. For connection of
motor thermal contact. Set P570.
X12.5 CAN Hi
g
h Systembus connection.
Refer to the separate
manual.
X12.6 CAN Low
X11.1 DC 24 V output
X11.2 GND for X11.1
X11.3 Di
g
ital input. Input 1 for enable. Contact
opened: output disabled, motor coast to
a standstill. Contact closed (together
with X13.3): normal operation.
X11.4 Di
g
ital input. Start clockwise.
X11.5 Di
g
ital input. Start anticlockwise.
X11.6 Di
g
ital input/output. Default: input. Data
set change-over together with X12.1.
Observe the technical data in the manual.
IND:
MFI:
OUTD
OUT2D:
MFO1:
Run Sig.
Act. Speed:
Speed ref:
Mot.
Sys
Enable:
FixedFr.
Dataset
Relay output
Memory card:
Mode:
X:
digital input
multifunction input
digital output
digital output 2
multifunction output
execution message
actual speed
setpoint speedl
motor temperature
CAN-systembus
release
fixed frequency
Dataset
relay output fault message
slot for optional memory card
operation mode for X11.6
terminal strip
Thermal contact
evaluation X12.4
Data set chan
g
e-ove
r
P570 0- off (default)
1- Warning
2- Error switch
off
X11.6 Selection
0 DS1
1 DS2
Switchin
g
frequency
X12.1 Selection
0 0 Hz (P480)
1 10 Hz (P481)
E
nableA
Enable B
Run Sig.
X21: Service Port and RS485
X20: Memory Card
> 4k7
X11:
Start
Start
Dataset 1
FixedFr.1
Err. Quitt
Speedref.
Sys_H
Sys_L
24Vout
(<100mA)
GND
123456
STOA IN1D IN2D
IN3D / OUT3D *
X12:
IN4D
12 3456
IN5D MFI1 MFI2 CAN H CAN L
X13:
24Vin
123456
GND STOB 10Vout OUT1D MFO1
Act.
Speed
1A DC / 24V
3A AC / 240V
Fault Message
X10:
1 23
OUT2D
Relay output
*Mode via P558
0.1...1.5mm
28...16AWG
2

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05/2013 39 Quick Start Guide
Agile
Error messages and warnings during setup
Error messa
g
es Fault clearance
Check rated motor values in parameters 370…376. Correct the values if
necessary. Repeat Setup. Check motor cable connections and frequency inverter
connections.
Warnin
g
s
Check rated motor values in parameters . Correct the values if
necessary. Repeat Setup.
The followin
g
causes are possible: The motor cable cros- section is not sufficient.
The motor cable is too long. The motor cable is not connected correctly.
Check P372 (rated speed), P375 (rated frequency).
The machine data for star connection is entered, but the motor is connected in
delta. For star connection change the motor cable connection. For delta connec-
tion check the entered rated motor values. Repeat Setup.
The machine data for delta connection is entered, but the motor is connected in
star. For delta connection change the motor cable connection. For star connection
check the entered rated motor values. Repeat Setup.
Check motor connection and frequency inverter connections.
-Press ESC to correct a parameter value after an error message or after a warning message.
-Press ENT to ignore a warning message. Setup is continued. It is recommended to check
the entered data.
Error messages and warnings during operation
Error messa
g
es Fault clearance
Frequency inverter overloaded. Check load behavior. Check motor parameter
settings.
Overtemperature. Check coolin
g
, fan, sensor and ambient temperature.
Low temperature. Check ambient temperature and electrical cabinet heating.
Motor temperature too hi
g
h or sensor defective. Check connection on X.12.4.
Phase failure. Check motor and wiring.
Overloaded, short circuit or earth fault, motor current or phase failure. Check load
behavior and ramps (P420 … P423). Check motor and wiring.
DC link volta
g
e too hi
g
h or too low. Check deceleration ramps (P421, P423) and
the connected brake resistor. Check mains voltage.
Power failure or phase failure, voltage brake- chopper or motor chopper too high.
Check mains voltage, mains fuses and circuit.
Electronic volta
g
e (DC 24V) too hi
g
h or too low. Check wirin
g
of control terminals.
Maximum frequency achieved. Check control si
g
nals an settin
g
s.
Check deceleration ramps P421, P423) and the connected brake resistor.
F1201 F1204...
Internal STO-error. Please use the instruction manual for details.
F 1 20
5
Enable si
g
nals STOA and STOB were not actuated at the same time, but with a
time offset bigger than 5 seconds. Check the circuitry of the enable input signals.
F1206 F1209...
Internal STO-error. Please use the instruction manual for details.
Minimum output current. Check motor and wirin
g
.
Reference value si
g
nal on input X12.3 faulty, check si
g
nal.
Overcurrent on input X12.3, check signal.
Overcurrent on input X12.4, check signal.
F0
1
02
F0
1
03
,
F0400 F040
3
,
F0500 F0507
...
F0700 F070
6
...
F0801 F080
4
,
F
11
00 F
111
0
...
F131
0
F
14
01
F1407
F140
8
SA001 SA00
4
...
SF001 SF02
2
...
SA021 , SA02
2
SA041 SA04
2
,
SA051
SA05
2
SA053

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Quick Start Guide
Agile 40 05/2013
Warnin
g
s
Frequency inverter overloaded. Check load behavior. Check motor parameters and
application parameters.
Overtemperature. Check coolin
g
, fan and ambient temperature.
Max. motor temperature reached, check motoer and sensor.
Mains phase failure, chec
k
mains fuses and supply cable.
Limit frequency reached, output frequency is limited.
Input si
g
nal at X12.3 is too low. Increase the value.
Input si
g
nal at X12.4 is too low. Increase the value.
DC link volta
g
e has reached the type- specific minimum.
-Press ESC to hide an error message. It is displayed again after 10 seconds.
-Press STOP to acknowledge an error message or a warning message. Remove the fault. It is
recommended to check the entered data.
Extended settings of control terminals
Multifunction input
X12.3 P452 1-voltage 0...10 V
X12.4 P562 2-current 0...20 mA
3-digital NPN (active: 0 V)
4-digital PNP (active: 24 V)
5-current 4...20 mA
6-voltage, characteristic
7-current, characteristic
6-: programmable characteristic via P454...457
7-: programmable characteristic via P564...567
Refer to operating instructions manual.
P: Parameter
Digital Input/ Output
X11.6 P558 0-input (default)
1-output
Multifunction output
X13.6 P550 1-digital MFO1D (P554*)
10-analog PWM MFO1A (default)
(P553*)
20-repetition frequency MFO1F
(P555*)
30-pulse train MFO1F (P557**)
Default:
1-: signal when output frequency exceeds 3 Hz (P510)
10-: output of voltage proportional to speed.
20-: frequency output 0...24 V proportional to speed
30-: output pule train, scaled by P557.
* select a signal for the output.
** Scaling
logic switchable digital inputs
X11.4 P559 0-NPN (active: 0 V)
X11.5 1-PNP (active: 24V)
X11.6
X12.1
X12.2
X12.3 P452 3- digital input NPN (active: 0 V)
4- digital input PNP (active: 24 V)
X12.4 P562 3- digital input NPN (active: 0 V)
4- digital input PNP (active: 24 V)
NPN: LOW-switching (on negative signal). Default of P562.
PNP: HIGH-switching (on positive signal). Default of P559.
Applications via control terminals
Enable X11.3
X13.3
Digital signals at both terminals
Change
direction of
rotation
X11.4
X11.5
Start clockwise by rising edge of the signal
Start anti clockwise by rising edge of the signal
Set motor
speed
X12.3 Reference speed: DC 0 ... 10 V at analog input. P452=1-voltage
(default). DC 0 V corresponds to 3,50 Hz (default value of P418).
DC 10 V corresponds to 50 Hz (default value of P419).
A000
1
A0004
...
A0008 A001
0
,
A008
0
A0
1
00
A
0
4
00
A
0800
A100
0
A400
0

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05/2013 41 Quick Start Guide
Agile
Applications via control terminals
Select out-
put fre-
quency
X12.1
X…
Fixed frequency change-over via two digital inputs.
Set P492=3. Set frequency values in P480 ... 483.
Select digital inputs P66 and P67.Select a frequency
value via P66 und P67.
Select di
g
ital inputs for P066 and P067:
71 X11.4
72 X11.5
73 X11.6 (P558=0)
74 X12.1
75 X12.2
76 X12.3 (P452=3 NPN or 4 PNP)
77 X12.4 (P562=3 NPN or 4 PNP)
P66 P67 Selection Defaul
t
Hz
0 0 P480 0
1 0 P481 10
1 1 P482 25
0 1 P483 50
Data set
change-over
X11.6
X…
Fixed frequency change-over via two
digital inputs. The four data sets can
Include different parameter values.
Select a data set via X11.6 and X12.1
X11.6 X12.1 Selection
0 0 DS 1
1 0 DS 2
1 1 DS 3
0 1 DS 4
Protection
function
X12.4 Connect a motor thermal contact.
Set P570: 1-Warning or 2-Error switch off.
Voltage input for external voltage supply
The external voltage supply enables the function of inputs, outputs and communication, even
if the power supply of the frequency inverter is switched off. Refer to section “technical data
of control terminals”.
Data set
Parameter values can be stored in four different data sets.
If a data set is selected, the entered data is only stored in the selected data set. The other
data sets contain standard values. If no data set is selected the entered data is stored in all
four data sets.
The data sets can be switched –over via control terminals (refer to section „Function of
control terminals”). This enables the setting of different operating points of the drive or set-
tings for different motors.
Example 1: Carry out auto-tuning and enter motor data in data set 1.
data set
When setup is carried out the entered and measured motor data is stored in the selected
data set.
Example 2: set the motor rated voltage P370 in data set 2.
Hold data set Value of P370 in data set 2
Setup
ENT
DSet 0
ENT
DSet 1
DSet 4
.
.
.
P 370
DS
ENT
P 3701
+
P 3702
ENT ENT
4002 U
P370, DS 2

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Quick Start Guide
Agile 42 05/2013
Display actual values
Parameter Display
R.m.s Current [A] P211 R.m.s output current of the frequency
inverter (motor current).
Output Voltage [V] P212 Output voltage of the frequency inverter.
Active Power [kW] P213 Power of the motor at the current operation
point.
Actual Speed [min-1] P240 Motorspeed.
Actual frequency [Hz] P241 Output frequency of the inverter (actual
frequency of the motor).
Current Error P259 The cause of of error switch-off.
Warnings P269 Warning because of a critical condition.
Last Error P310 The last error.
Optional communication modules
RS485, Modbus oder VABus: CM-485
RS232, Modbus oder VABus: CM-232
Profibus-DP: CM-PDPV1
CANopen
VABus/TCP:
CM-CAN
CM-VABus/TCP
CM-VABus/TCP-2P
EtherCAT: CM-EtherCAT®
ProfiNet: CM-ProfiNet
Modbus/TCP: CM-Modbus/TCP
CM-Modbus/TCP-2P
EtherNet/IP: CM-EtherNet/IP
CM-EtherNet/IP-2P
Communication interface X21 with RJ45 connection
For serial RS485 communication via VA Bus or Modbus protocol.
BONFIGLIOLI Vectron provides an interface adaptor for the USB connection of a PC.
This enables parametrization and monitoring via the PC software VPlus.
Parameter copy
Parameter values can be stored on a memory card („Ressource Pack“) and transferred from
one inverter to another inverter.
Reset to factory setting
Select P34 in menu item PARA. Press the arrow keys at the same time, to jump to the value
4443. Set P34 to 4444 and press ENT. This resets the parameter settings to the default
values.
Key lock
Select P27 in menu item PArA and set a password. Then parameter values in menu item PArA
and the motorpoti function are password protected. Ten minutes after a correct password
entry the password inquiry is displayed again.
Further information
Detailled operating instructions can be downloaded from the website of BONFIGLIOLI.
30
A
400
v
1
1
1
375
50 H
z
F0
1
02
A000
1
F0
1
02
CM
X21

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05/2013 43 Quick Start Guide
Agile
Device data
General are valid for AGL202 and AGL402 devices are the following characteristics:
Output motor side
Output voltage UV Maximum value of input voltage, three-phase
Protection - - Short circuit proof and earth fault proof
Rotary field frequency f Hz 0 ... 1000, depending on switching frequency
Integrated brake chopper - - yes
Input mains side
Mains configuration -- TT, TN, IT
Mains voltage range
(EN61800-5-1) UV
AGL202: 230 (-20 %) … 240 (+10 %)
AGL402: 380 (-15%) … 480 (+10%)
Mains frequency f Hz 45 ... 69
Overvoltage category - - EN 50178 III, EN 61800-5-1 III
Ambient conditions
Cooling agent temperature (air) Tn°C 0 ... 40 (EN 60721-3-3),
40 … 55 with power reduction (derating)
Storage temperature T
L
°C -25 ... 55
Transport temperature TT°C -25 ... 70
Relative air humidity -%
Operation: max. 85 non-condensing
Storage: 5 …95
A
GL202 devices in the sizes 1 to 3 can be operated either with sin
g
le phase or three
phase connection. In sin
g
le phase operation a lower power compared to three phase
operation is available. The type codes correlate to the three phase power.

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Quick Start Guide
Agile 44 05/2013
AGL202 (3~:0.18 … 0.55 kW, 1~:0.09 … 0.25 kW, 230 V)
Type
230 V
Agile 202 -01 -02 -03 -05
Size 1
Output motor side
Selected Mains supply 1ph 3ph 1ph 3ph 1ph 3ph 1ph 3ph
Recommended
motor shaft power P kW 0.09 0.18 0.12 0.25 0.18 0.37 0.25 0.55
Output current I A 0.8 1.3 1.0 1.5 1.3 2.0 1.5 3.0
Long-term
overload current (60 s) I A
1.2 2 1.5 2.25 1.95 3.0 2.25 4.5
Short-time
overload current (1 s) I A
1.6 2.6 2.0 3 2.6 4.0 3.0 6.0
Switching frequency f kHz 2, 4, 8, 16
Output, brake resistor
Minimum brake resistor R Ω100 100 100 100 100 100 100 100
Recommended brake resis-
tor (385 V) R Ω300 220 250 200 220 140 200 100
Input mains side
Rated current I A 1.7 1.2 1.9 1.4 2.5 2.0 3.0 2.5
Maximum mains current 1) I A 2.5 2.2 2.9 2.5 3.6 3.3 4.2 4.0
Fuses I A 6 6 6 6 6 6 6 6
Fuses UL type I A Bussmann FWP-10A14Fa
Mechanics
Dimensions 2) HxWxD mm 200 x 60 x 170
Weight (approx.) m kg 1.1
Degree of protection - - IP20 (EN60529)
Terminals A
mm
2
Mains and motor
terminals:
0.2 … 4 (flexible with sleeve)
0.2 … 6 (rigid )
Terminals relay
output: 0.1 … 1.5
Installation - -vertical
Interior fan - - no
Heat sink fan - - no
Ambient conditions
Power dissipation (2 kHz
switching frequency) P W 12 12 19 19 29 29 42 42
1) According to DIN EN 61800-5-1.
2) Dimensions of the basic device.