Nidec COMMANDER S100 User manual

Read the User Guide
Before using this product you must read and understand the safety
information within the Commander S100 User Guide at
www.controltechniques.com/support
Step By Step Guide
COMMANDER S100
Part number: 0478-0644-06
Issue: 6
MARSHAL

1 Commander S100 Step by Step Guide
Introduction
This guide provides step-by-step instructions on how to install the drive, wire the drive using appropriate fuses and cables,
configure the drive and run the motor. The Commander S100 is fully compatible with the mobile app, Marshal, which can be
found on Google Play store and the App Store. Download the full Commander S100 User Guide at
www.controltechniques.com/support.
Important safety information
1. Hazards
This Step by Step Guide applies to Commander S100 drives and supplies safety information that must be observed.
2. Responsibility
It is the responsibility of the installer to ensure the safety of the complete system. The manufacturer of the drive
accepts no liability for any consequences resulting from inappropriate, negligent, or incorrect design and installation or
the failure of the drive.
3. Compliance with Regulations
The installer is responsible for complying with all relevant regulations, such as national wiring regulations.
4. Enclosure
The Basic Drive Module (BDM) is open-type and must be mounted in an enclosure which prevents access except by
trained and authorised personnel.
5. Electrical Hazards
The voltages used in the drive can cause severe electrical shock and/or burns and could be lethal. Care is necessary
when working with or adjacent to the drive.
6. System design
System design, installation, commissioning, start-up and maintenance must be carried out by personnel with the
necessary training and competence who must read all of the safety information and instructions in the User Guide.
When protected by fuses or circuit breakers with maximum ratings as specified in Table 1-4, this product is suitable for use
on a circuit capable of delivering not more than 5,000 RMS symmetrical amperes, 480 V maximum (up to the rated voltage
of the drive module).
Drive features
11. Ground (Protective Earth) Connections
**Read Information in chapter 4.0 Electrical
Installation in the User Guide before removal.
1. DIN Rail Release
2. NFC Reader Location
3. Rating Information (side of drive)*
4. Model Number
5. Relay Connections
6. Digital I/O Connections
7. 485 Communication Port
8. Analog I/O Connections
9. EMC Filter Disconnect Screw**
10. A.C. Supply and Motor Connections
(2 x M4 screws provided)
*Always check the drive voltage rating is
suitable for the installation
Ground
(Protective Earth)
Connections
11 11
1
5
6
8
10
4
7
9
3
11
2

Commander S100 Step by Step Guide 2
STEP 1: Mount the drive
A drill template for wall mounting is included on the drive packaging for quick installation. No screws are required when
mounting the drive onto a DIN rail.
Table 1-1 Drive dimensions
The drive should be operated in an ambient temperature range of -10 °C to 40 °C (14 °F to 104 °F). For temperatures
exceeding this range output current deratings apply. For details on de-rating the drive and other environmental conditions
follow the guidance in the Commander S100 User Guide.
STEP 2: Wire the drive
Power connections
Connect the supply and motor connections using the cables and fuses or MCB's in Table 1-4. When using a single-phase
supply, the supply should be connected to L1 and L2.
Always use a screened motor cable with the Commander S100 and connect this screen to the back-plate or the Cable
Management Bracket accessory.
Frame
size
Overall Dimensions (±0.5 mm) Mounting Dimensions (±0.5 mm)
Weight
Ø
Mounting
Hole
Diameter
S100-01 156 mm
6.14 in
68 mm
2.70 in
130 mm
5.12 in
0.7 kg
1.54 lb
46 mm
1.81 in
145 mm
5.71 in
45 mm
1.77 in
22.5 mm
0.89 in
4.8 mm
0.19 in
S100-02 192 mm
7.56 in
68 mm
2.70 in
132 mm
5.20 in
0.8 kg
1.76 lb
46 mm
1.81 in
180 mm
7.11 in
45 mm
1.77 in
22.5 mm
0.89 in
4.8 mm
0.19 in
S100-03 192 mm
7.56 in
90 mm
3.54 in
132 mm
5.20 in
1 kg
2.2 lb
46 mm
1.81 in
180 mm
7.11 in
65 mm
2.56 in
37.5 mm
1.48 in
4.8 mm
0.19 in
Drive Clearances S100-01x13, S100-01x23 All other drives
A 100 mm (3.94 in) 45 mm (1.77 in)
B 0 mm (0 in)
A
A
BB
Power Terminals (S100 -034xx): 5 mm (3/16 in) flat-blade screwdriver.
Power Terminals (all other models): 3 mm (1/8 in) flat-blade screwdriver.
Control Terminals (all models) : 3 mm (1/8 in) flat-blade screwdriver.
Drive Voltage
Rating 100 V 200 V 400 V
Power
Connection 0.5 Nm (4.4 lb in) 0.6 Nm (5.3 lb in)
Ground
Connections 1.5 Nm (13.3 lb in)
Control
Connections 0.4 Nm (3.5 lb in)
Figure 1-1 Power terminal connection Table 1-2 Recommended Torque Settings

3 Commander S100 Step by Step Guide
Ground connections
Control connections
Figure 1-2 Default Control Terminal Connections (P0.05 = 1, P0.10 = 1)
The default configuration above uses a remote 4-20 mA on analog input 1 (T2) or a local 0-10 V on analog input 2 (T4) for
speed control. Select between these two references using digital input 5 (T15).
For other IO configurations see Drive Configurations in the User Guide or within Marshal.
Voltage rating of relay cables should be suitable for the maximum expected voltage
Supply Cable, Motor Cable and Fuse/MCB Selection
Table 1-3 Fuse, MCB and Cable Compliance
The voltage rating of fuses and MCBs must be greater than or equal to the highest supply voltage of the system. Cables
must be provided with mechanical protection against damage and be rated for a voltage in excess of the maximum supply
voltage.
Ground conductor should use two copper conductors of the same cross-sectional area as the supply
conductors.
To meet UL requirements, UL Listed closed-loop connectors (ring crimps) sized according to the field wiring
shall be used for ground connections.
The control connections shown above and the 485 port can be PELV rated when connected within a PELV
circuit. The terminals are not PELV rated if the relay is connected to a circuit exceeding Overvoltage
Category II.
Standard IEC UL
Fuse Class gG CC, J or T
MCB
Compliant with EN IEC 60947-2 are
recommended, with > 5 kA short circuit
breaking capacity. Type C.
The circuit breaker must be UL listed and suitable for
the installation environment, rated 600 Vac with a short
circuit rating > 5 kA. Type C.
Supply and
Motor Cables
All cable sizes are for copper cables. IEC
cable sizes assume PVC insulation,
installation method B2 and ambient
temperature of 40 °C (104 °F).
Cables must be copper and rated for at least 60 °C
(140 °F) operation.
WARNING
T1
T2
T3
T4
T5
T6
Remote 4-20 mA
Reference
Motor RPM
2k Ω (Minimum)
+10 V User Output
Analog Input 1 (4-20 mA)
Analog Input 2 (0-10 V)
0 V
0 V
Analog Output (0-10 V)
T9
T41
T42
T43
T10
T11
T12
T13
T14
T15
+24 V User Output
0 V
DIO 1 (No Default Funcon)
DI 2 (Enable)
DI 3 (Run Forward)
DI 4 (Run Reverse)
DI 5 (T2 or T4 Reference Select)
Relay Normally Open
Relay Common
Relay Normally Closed
Drive Healthy
Drive Unhealthy
240 Vac (Max)
Recommended Torque Se ng: 0.4 Nm (3.5 lb in)
Max Cable Size: 1.5 mm2(16 AWG)
Min Cable Size: 0.32 mm2(22 AWG)
Local 0-10 V Reference
WARNING
NOTE

Commander S100 Step by Step Guide 4
Table 1-4 Fuse, MCB and Cable Selection
Cables marked † need to be rated for 90 °C and 1.5 mm2in order to terminate with a ferrule.
Cables marked †† need to be rated for 90 °C and 4 mm2in order to terminate with a ferrule.
Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be
provided in accordance with the National Electrical Code and any additional local codes.
Model
Number
Rated
Current
Rated
Power Supply
Phases
Max
Input
Current
IEC UL Cables for
IEC60364-5-52
Cables for
UL61800-5-1
Fuses MCB Fuses MCB Supply Motor Supply Motor
AkWhp A A A mm2AWG
100 V Drives (100 to 120 V ±10 %)
S100-01113 1.2 0.18 0.25 17.2 10 10 10 15 1.5 1.5 24 24
S100-01123 1.4 0.25 0.33 1 8.5 10 10 15 15 1.5 1.5 24 24
S100-01133 2.2 0.37 0.5 110.4 12 12 15 15 1.5 1.5 22 22
S100-03113 3.2 0.55 0.75 1 14.8 16 16 20 25 2.5 1.5 20 20
S100-03123 4.2 0.75 1 1 20.0 25 25 30 25 2.5 1.5 18 18
S100-03133 6 1.1 1.5 1 28.5 32 32 40 40 6†† 1.5 16 16
200 V Drives (200 to 240 V ±10 %)
S100-01S13 1.4 0.18 0.25 13.3 6 6 6 15 1.5 1.5 24 24
S100-01213 1.4 0.18 0.25 32.0 4 6 6 15 1.5 1.5 24 24
S100-02S11 1.2 0.18 0.25 13.3 6 6 6 15 1.5 1.5 24 24
S100-01S23 1.6 0.25 0.33 1 3.8 6 6 6 15 1.5 1.5 24 24
S100-01223 1.6 0.25 0.33 3 2.3 4 6 6 15 1.5 1.5 24 24
S100-02S21 1.4 0.25 0.33 1 3.8 6 6 6 15 1.5 1.5 24 24
S100-01S33 2.4 0.37 0.5 14.7 6 6 6 15 1.5 1.5 22 22
S100-01233 2.4 0.37 0.5 32.8 4 6 6 15 1.5 1.5 22 22
S100-02S31 2.2 0.37 0.5 14.7 6 6 6 15 1.5 1.5 22 22
S100-01S43 3.5 0.55 0.75 1 8.0 10 10 10 15 1.5 1.5 20 20
S100-01243 3.5 0.55 0.75 3 4.7 6 6 6 15 1.5 1.5 20 20
S100-02S41 3.2 0.55 0.75 1 8.0 10 10 10 15 1.5 1.5 20 20
S100-01S53 4.6 0.75 1 1 9.5 12 12 15 15 1.5 1.5 18 18
S100-01253 4.6 0.75 1 3 5.7 8 8 10 15 1.5 1.5 18 18
S100-02S51 4.2 0.75 1 1 9.5 12 12 15 15 1.5 1.5 18 18
S100-01D63 6.6 1.1 1.5 1 15.3 16 20 20 20 2.5† 1.5 16 16
3 12.2 16 16 15 15 1.5 1.5 16 16
S100-02S61 6 1.1 1.5 1 15.3 16 20 20 20 2.5† 1.5 16 16
S100-01D73 7.5 1.5 2118.4 20 25 25 20 2.5† 1.5 16 14
314.3 16 16 20 20 2.5† 1.5 16 14
S100-02S71 6.8 1.5 2 1 18.4 20 25 25 20 2.5† 1.5 16 14
S100-03D13 10.6 2.2 3 1 26.1 32 32 35 30 4 1.5 14 14
319.7 25 25 25 25 4 1.5 14 14
400 V Drives (380 to 480 V ±10 %)
S100-02413 1.2 0.37 0.5 31.9 4 6 6 15 1.5 1.5 24 24
S100-02423 1.7 0.55 0.75 3 2.5 4 6 6 15 1.5 1.5 22 22
S100-02433 2.2 0.75 1 3 3.0 4 6 6 15 1.5 1.5 22 22
S100-02443 3.2 1.1 1.5 3 4.5 6 6 6 15 1.5 1.5 20 20
S100-02453 3.7 1.5 2 3 5.6 8 8 10 15 1.5 1.5 20 20
S100-02463 5.3 2.2 3 3 8.2 10 16 15 15 1.5 1.5 18 18
S100-03413 7.2 3 3 3 13.2 16 16 20 15 2.5 1.5 16 16
S100-03423 8.8 4 5 3 16.0 20 20 25 20 2.5 1.5 14 14

5 Commander S100 Step by Step Guide
STEP 3: Run the motor
It is recommended to use the FastStart option within Marshal to configure the drive. Alternatively, the
keypad can be used to edit drive parameters directly. For a guide to use the drive keypad, refer to
Figure 1-3.
Configure
Action Detail
Power Power the drive, ensure the drive is not enabled. (Display shows: inh)
Enter
1. Minimum Frequency Limit P0.01 (Hz)
2. Maximum Frequency Limit P0.02 (Hz)
Typically, the maximum frequency limit used is the motor rated frequency.
3. Acceleration Rate 1 P0.03 (s)
4. Deceleration Rate 1 P0.04 (s)
These parameters define ramp times between 0 Hz and Maximum Frequency Limit P0.02.
Select
5. Frequency Reference Configuration P0.05
This parameter configures the drive speed control. See details within Marshal or the Commander
S100 User Guide.
Enter Motor
Nameplate Details
6. Motor Rated Current P0.06 (A)
7. Motor Rated Speed P0.07 (rpm)
8. Motor Rated Voltage P0.08 (V)
9. Motor Rated Power Factor P0.09 (cosΦ)
Select
10. Enable/Run Configuration P0.10
This parameter configures how to run the drive. See details within Marshal or the Commander
S100 User Guide.
Running and Speed Control (Default Configuration Settings)
Run
Always ensure it is safe to start the motor before doing so.
Provide an Enable signal to terminal 12 (T12).
Provide a run signal to T13 (Run Forward) or T14 (Run Reverse).
Increasing and
Decreasing Motor
Speed
Increase or decrease current to Analog Input 1 (T2) to increase or decrease the frequency
reference. Close Digital Input 5 (T15) to switch to a voltage reference from Analog Input 2 (T4).
Stopping
Remove the Run Forward (T13) or Run Reverse (T14) signal to stop the motor by following the
selected deceleration rate. If the Enable signal (T12) is removed while the motor is running, the
drive output is immediately disabled, and the motor will coast to a stop.
Troubleshooting
Restore Factory
Defaults
1. Ensure the drive is not enabled. (Display shows: inh)
2. Set P4.01 to 1 to load 50 Hz defaults or 2 to load 60 Hz defaults.
3. Press the settings key to exit the parameter.
Troubleshoot
If the drive detects a fault, it will display an error code. All error codes for the drive
and possible resolutions are available in the mobile app, Marshal. Alternatively,
please view the diagnostics section in the Commander S100 User Guide.
VHz
min
-1
kW cosՓA
230 50 1480 0.75 0.8 1.1
IP55 I cl.f 40 °C S1
N°734570 BJ 02 kg 9
MOT.3 LS 80 L T
68 7 9

Commander S100 Step by Step Guide 6
Figure 1-3 Using the keypad
Required
Enable
Required
Run
Running
Settings Key Used to navigate through the drive's parameter settings and rotate
displayed parameters when the drive is running.
Stop / Reset Key Used to reset the drive if there is an error and to stop the drive
running if enable/run configuration is set appropriately.
UP / DOWN
Keys
Used individually to increase or decrease editable values shown on
the drive display.
UP & DOWN
Keys
When both keys are pressed together, they provide the drive with a
latched RUN signal if enable/run configuration is set appropriately.
Press and Hold On the diagram above this indicates that the key should be pressed
and held for 1 second as opposed to a normal short press.

Warning
Before using this product you must read and
understand the safety information within the User
Guide at the URL below.
Avertissement
Avant d’utiliser ce produit, il est impératif de lire et
de bien comprendre les consignes de sécurité du
Guide de mise en service, disponible à l'adresse
ci-dessous.
Avvertenza
Prima di utilizzare questo prodotto leggere e
assicurarsi di aver compreso le informazioni sulla
sicurezza contenute nella Guida dell'utente
consultabile all'URL indicato qui sotto.
Warnung
Bevor Sie dieses Produkt verwenden, müssen Sie
die Sicherheitshinweise in der Betriebsanleitung
unter der nachstehenden URL lesen und
verstehen.
Advertencia
Antes de utilizar este producto, debe leer y
comprender la información de seguridad de la Guía
del usuario en la siguiente URL.
Предупреждение
Преди да използвате този продукт, трябва да
прочетете иразберете информацията за
безопасност връководството за потребителя
на URL адреса по-долу.
Upozorenje
Prije upotrebe ovog proizvoda morate pročitati i
razumjeti sigurnosne informacije iz Korisničkog
vodiča na donjem URL-u.
Varování
Před použitím tohoto výrobku si musíte na níže
uvedené adrese URL přečíst v návodu k použití
bezpečnostní informace a porozumět jim.
Προειδοποίηση
Πριν από τη χρήση αυτού του προϊόντος, πρέπει να
διαβάσετε και να κατανοήσετε τις πληροφορίες
ασφαλείας που περιλαμβάνει οΟδηγός χρήστη
στην παρακάτω διεύθυνση.
Aviso
Antes de utilizar este produto, deve ler e
compreender as informações de segurança
contidas no guia do utilizador que pode encontrar
no URL abaixo.
Advarsel
Før du tager dette produkt i brug, skal du have læst
og forstået sikkerhedsoplysningerne i
brugervejledningen på webadressen nedenfor.
Figyelem
A termék használata előtt el kell olvasnia és meg
kell értenie a Felhasználói útmutatóban található
biztonsági információkat az alábbi URL-címen.
Avertizare
Înainte de a utiliza acest produs, trebuie săcitiți și
săînțelegeți informațiile referitoare la siguranță din
Ghidul de utilizare de la adresa URL de mai jos.
Waarschuwing
Vóór gebruik van dit product moet u de
veiligheidsinformatie in de Handleiding op de URL
hieronder lezen en begrijpen..
Upozornenie
Pred použitím tohto produktu si musíte prečítaťa
porozumieťvšetkým bezpečnostným pokynom
uvedeným v Používateľskej príručke, ktorú nájdete
na nasledujúcej adrese URL.
Hoiatus
Enne selle toote kasutamise alustamist peate
lugema ja mõistma alltoodud URL-aadressil
asuvas kasutusjuhendis toodud ohutusalast
teavet.
Brīdinājums
Pirms šāprodukta lietošanas ir jāizlasa un jāizprot
informācija par drošību, kas iekļauta lietošanas
pamācībātālāk norādītajāURL.
Opozorilo
Pred uporabo tega izdelka morate prebrati in
razumeti varnostne informacije v navodilih za
uporabo na spodnjem spletnem naslovu.
www.controltechniques.com/support

Varoitus
Ennen kuin käytät tätä tuotetta, sinun on luettava ja
ymmärrettävä turvallisuusohjeet, jotka sisältyvät
alla mainitussa verkko-osoitteessa olevaan
käyttöoppaaseen.
Įspėjimas
Prieš pradėdami naudoti šįgaminįperskaitykite ir
įsitikinkite, kad supratote saugos informaciją,
pateiktąnaudotojo vadove, esančiame toliau
nurodytu universaliu adresu.
Twissija
Qabel ma tuża dan il-prodott inti għandek taqra u
tifhem l-istruzzjonijiet ta’ sikurezza fi ħdan il-Gwida
għall-Utent fil-URL t’isfel.
Varning
Innan du använder denna produkt måste du läsa
och förstå säkerhetsinformationen i
användarhandboken på nedanstående URL-
adress.
Ostrzeżenie
Przed przystąpieniem do użytkowania produktu
należy przeczytaćze zrozumieniem informacje
dotyczące bezpieczeństwa przedstawione w
Podręczniku użytkownika dostępnym pod
następującym adresem.
www.controltechniques.com/support

Company information
Nidec Control Techniques Limited. Registered Office: The Gro, Newtown, Powys SY16 3BE. Registered
in England and Wales. Company Reg. No. 01236886.
0478-0644-06