Bosch Rexroth IndraDrive CsDrive System with HCS01 User manual

Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics

Rexroth IndraDrive
Drive Controllers
Power Sections HCS01
Instruction Manual
DOK-INDRV*-HCS01*UL***-IB01-DE-P
RS-49e64cb2ef966abc0a6846a001598e31-1-en-US-3
Edition Release Date Notes
DOK-INDRV*-HCS01*UL***-IB01-DE-P 2009/08 First edition
Purpose of Documentation This documentation provides information on the installation and operation of
the described products, by persons trained and qualified to work with electrical
installations.
Copyright © Bosch Rexroth AG, 2009
Copying this document, giving it to others and the use or communication of the
contents thereof without express authority, are forbidden. Offenders are liable
for the payment of damages. All rights are reserved in the event of the grant of
a patent or the registration of a utility model or design (DIN 34-1).
Validity The data specified only serve to describe the product. No statements concern‐
ing a certain condition or suitability for a certain application can be derived from
our information. The information given does not release the user from the ob‐
ligation of own judgement and verification. It must be remembered that our
products are subject to a natural process of wear and aging.
Published by Bosch Rexroth AG, Bgm.-Dr.-Nebel-Str. 2, D-97816 Lohr a. Main
Telephone [phone] / 40-0, Tx 68 94 21, Fax [phone] / 40-48 85
http://www.boschrexroth.de
DCC/EDY4 (CR, BB)
Title
Type of Documentation
Document Typecode
Internal File Reference
Record of Revision
Bosch Rexroth AG | Electric Drives
and Controls
Rexroth IndraDrive |Instruction Manual

English Do not attempt to install or put these products into operation until you have
completely read, understood and observed the documents supplied with the
product.
If no documents in your language were supplied, please consult your Rexroth
sales partner.
Deutsch Nehmen Sie die Produkte erst dann in Betrieb, nachdem Sie die mit dem
Produkt gelieferten Unterlagen und Sicherheitshinweise vollständig
durchgelesen, verstanden und beachtet haben.
Sollten Ihnen keine Unterlagen in Ihrer Landessprache vorliegen, wenden Sie
sich an Ihren zuständigen Rexroth Vertriebspartner.
Français Ne mettez les produits en service qu'après avoir lu complètement et après avoir
compris et respecté les documents et les consignes de sécurité fournis avec le
produit.
Si vous ne disposez pas de la documentation dans votre langue, merci de
consulter votre partenaire Rexroth.
Italiano Mettere in funzione i prodotti solo dopo aver letto, compreso e osservato per
intero la documentazione e le indicazioni di sicurezza fornite con il prodotto.
Se non dovesse essere presente la documentazione nella vostra lingua, siete
pregati di rivolgervi al rivenditore Rexroth competente.
Español Los productos no se pueden poner en servicio hasta después de haber leído
por completo, comprendido y tenido en cuenta la documentación y las
advertencias de seguridad que se incluyen en la entrega.
Si no dispusiera de documentación en el idioma de su país, diríjase a su
distribuidor competente de Rexroth.
Português (Brasil) Utilize apenas os produtos depois de ter lido, compreendido e tomado em
consideração a documentação e as instruções de segurança fornecidas
juntamente com o produto.
Se não tiver disponível a documentação na sua língua dirija-se ao seu parceiro
de venda responsável da Rexroth.
Nederlands Stel de producten pas in bedrijf nadat u de met het product geleverde
documenten en de veiligheidsinformatie volledig gelezen, begrepen en in acht
genomen heeft.
Mocht u niet beschikken over documenten in uw landstaal, kunt u contact
opnemen met uw plaatselijke Rexroth distributiepartner.
Svenska Använd inte produkterna innan du har läst och förstått den dokumentation och
de säkerhetsanvisningar som medföljer produkten, och följ alla anvisningar.
Kontakta din Rexroth återförsäljare om dokumentationen inte medföljer på ditt
språk.
Suomi Ota tuote käyttöön vasta sen jälkeen, kun olet lukenut läpi tuotteen mukana
toimitetut asiakirjat ja turvallisuusohjeet, ymmärtänyt ne ja ottanut ne
huomioon.
Jos asiakirjoja ei ole saatavana omalla äidinkielelläsi, ota yhteys
asianomaiseen Rexroth myyntiedustajaan.
Polski Produkty wolno uruchamiać dopiero po przeczytaniu wszystkich dokumentów
dostarczonych wraz z produktem oraz wskazówek dotyczących
bezpieczeństwa i ich pełnym zrozumieniu. Wszystkich wskazówek tam
zawartych należy przestrzegać.
Jeżeli brak jest dokumentów w Państwa języku, proszę się skontaktować z
lokalnym partnerem handlowym Rexroth.
Instruction Manual |Rexroth IndraDrive Electric Drives
and Controls
|Bosch Rexroth AG I/IV

Český Před uvedením produktů do provozu pročtěte kompletní dokumentaci a
bezpečnostní pokyny dodávané s produktem a zajistěte, že jim rozumíte a
budete se jimi řídit.
Nejsou-li k dispozici podklady ve Vaší řeči, obraťte se na příslušného prodejce
produktů Rexroth.
Magyar Mielőtt üzembe helyezné a terméket, olvassa el, értelmezze, és vegye
figyelembe a csomagban található dokumentumban foglaltakat és a biztonsági
útmutatásokat.
Amennyiben a csomagban nem talál az Ön nyelvén írt dokumentumokat, vegye
fel a kapcsolatot az illetékes Rexroth képviselővel.
Română Punerea în funcţiune a produselor trebuie efectuată după citirea, înţelegerea
şi respectarea documentelor şi instrucţiunilor de siguranţă, care sunt livrate
împreună cu produsele.
În cazul în care documentele nu sunt în limba dumneavoastră maternă,
contactaţi furnizorul dumneavoastră competent pentru Rexroth.
II/IV Bosch Rexroth AG | Electric Drives
and Controls
Rexroth IndraDrive |Instruction Manual

Table of Contents
Page
1 Important Notes............................................................................................................. 5
1.1 Safety Instructions.................................................................................................................................. 5
1.1.1 General Information............................................................................................................................. 5
1.1.2 Protection Against Contact With Electrical Parts and Housings.......................................................... 6
1.1.3 Protection Against Dangerous Movements......................................................................................... 7
1.1.4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting................ 9
1.1.5 Protection Against Contact With Hot Parts.......................................................................................... 9
1.1.6 Protection During Handling and Mounting......................................................................................... 10
1.2 Appropriate Use.................................................................................................................................... 10
2 Identification................................................................................................................. 11
2.1 Type Code............................................................................................................................................ 11
2.2 Type Plates........................................................................................................................................... 12
2.3 Scope of Supply.................................................................................................................................... 12
3 Ratings and Dimensions.............................................................................................. 13
4 Reference Documentations ........................................................................................ 15
4.1 Drive Systems, System Components................................................................................................... 15
4.2 Motors................................................................................................................................................... 15
4.3 Cables................................................................................................................................................... 15
4.4 Firmware............................................................................................................................................... 15
5 Instructions for Use...................................................................................................... 17
5.1 Overcurrent Protection.......................................................................................................................... 17
5.2 Connection Points................................................................................................................................. 18
5.2.1 Wiring Diagram.................................................................................................................................. 18
5.2.2 Connection Diagram.......................................................................................................................... 19
5.2.3 Connection of Equipment Grounding Conductor............................................................................... 20
5.2.4 X3, Mains Connection....................................................................................................................... 21
Important Notes.............................................................................................................................. 21
HCS01.1E-W0003...W0013-x-02, HCS01.1E-W0005-x-03, HCS01.1E-W0008-x-03.................... 22
HCS01.1E-W0018-x-03, HCS01.1E-W0028-x-03.......................................................................... 22
5.2.5 X5, Motor Connection........................................................................................................................ 23
Important Notes.............................................................................................................................. 23
X5, Motor Connection HCS01.1E-W0003…W0013-x-02, -W0005-x-03, -W0008-x-03................. 23
X5, Motor Connection HCS01.1E-W0018-x-03, -W0028-x-03....................................................... 24
5.2.6 X6, Motor Temperature Monitoring and Motor Holding Brake .......................................................... 25
5.2.7 X9, Integrated/External Braking Resistor.......................................................................................... 26
5.2.8 X13, 24V Supply (Control Voltage).................................................................................................... 27
5.2.9 X77, L+ L-, DC Bus Connection........................................................................................................ 28
5.2.10 Shield Connection............................................................................................................................. 31
5.2.11 Ground Connection........................................................................................................................... 32
Instruction Manual |Rexroth IndraDrive Electric Drives
and Controls
|Bosch Rexroth AG III/IV
Table of Contents

Page
5.3 Installation............................................................................................................................................. 32
5.3.1 General Information on How to Install the Drive Controller............................................................... 32
5.3.2 Sizing of Enclosure and Control Cabinet........................................................................................... 34
Mounting HCS01 Devices in the Control Cabinet........................................................................... 34
Multiple-Line Design of the Control Cabinet................................................................................... 35
Arrangement of Cooling Units........................................................................................................ 36
6 EMC Measures for Design and Installation.................................................................. 39
6.1 Rules for Design of Installations With Drive Controllers in Compliance With EMC.............................. 39
6.2 EMC-Optimal Installation in Facility and Control Cabinet..................................................................... 40
6.2.1 General Information........................................................................................................................... 40
6.2.2 Division Into Areas (Zones)............................................................................................................... 40
6.2.3 Control Cabinet Mounting According to Interference Areas - Exemplary Arrangements.................. 42
6.2.4 Design and Installation in Area A - Interference-Free Area of Control Cabinet................................. 43
6.2.5 Design and Installation in Area B - Interference-Susceptible Area of Control Cabinet...................... 45
6.2.6 Design and Installation in Area C - Strongly Interference-Susceptible Area of Control Cabinet....... 45
6.3 Ground Connections............................................................................................................................. 46
6.4 Installing Signal Lines and Signal Cables............................................................................................. 47
6.5 General Measures of Radio Interference Suppression for Relays, Contactors, Switches, Chokes and
Inductive Loads..................................................................................................................................... 48
7 Accessories.................................................................................................................. 49
7.1 HAS09.................................................................................................................................................. 49
7.2 DC Bus Connector................................................................................................................................ 50
7.3 SUP-E01-MSM-BATTERYBOX............................................................................................................ 51
7.4 SUP-E03-DKC*CS-BATTRY................................................................................................................ 52
8 Service and Support.................................................................................................... 55
9 Environmental Protection and Disposal ...................................................................... 57
9.1 Environmental Protection...................................................................................................................... 57
9.2 Disposal................................................................................................................................................ 57
10 Appendix...................................................................................................................... 59
10.1 Discharging of Capacitors..................................................................................................................... 59
10.1.1 Discharging of DC Bus Capacitors.................................................................................................... 59
10.1.2 Discharging Device............................................................................................................................ 59
Operating Principle......................................................................................................................... 59
Dimensioning.................................................................................................................................. 60
Installation...................................................................................................................................... 60
Activation........................................................................................................................................ 60
Index............................................................................................................................ 61
IV/IV Bosch Rexroth AG | Electric Drives
and Controls
Rexroth IndraDrive |Instruction Manual
Table of Contents

1 Important Notes
1.1 Safety Instructions
1.1.1 General Information
● Do not attempt to install and operate the components of the electric drive
and control system without first reading all documentation provided with
the product. Read and understand these safety instructions and all user
documentation prior to working with these components. If you do not have
the user documentation for the components, contact your responsible
Rexroth sales partner. Ask for these documents to be sent immediately to
the person or persons responsible for the safe operation of the compo‐
nents.
● If the supplied documents contain some information you do not under‐
stand, it is absolutely necessary that you ask Rexroth for explanation
before you start working at or with the components.
● If the component is resold, rented and/or passed on to others in any other
form, these safety instructions must be delivered with the component in
the official language of the user's country.
● Only qualified persons may work with components of the electric drive and
control system or within its proximity.
In terms of this Instruction Manual, qualified persons are those persons
who are familiar with the installation, mounting, commissioning and oper‐
ation of the components of the electric drive and control system, as well
as with the hazards this implies, and who possess the qualifications their
work requires. To comply with these qualifications, it is necessary, among
other things,
– to be trained, instructed or authorized to switch electric circuits and
components safely on and off, to ground them and to mark them,
– to be trained or instructed to maintain and use adequate safety
equipment,
– to attend a course of instruction in first aid.
● The technical data, connection and installation conditions of the compo‐
nents are specified in the respective application documentations and must
be followed at all times.
● If the components take the form of hardware, then they must remain in
their original state, in other words, no structural changes are permitted. It
is not permitted to decompile software components or alter source codes.
● Do not mount damaged or faulty components or use them in operation.
● Only use accessories and spare parts approved by Rexroth.
● Follow the safety regulations and requirements of the country in which the
electric components of the electric drive and control system are operated.
● Proper and correct transport, storage, mounting and installation, as well
as care in operation and maintenance, are prerequisites for optimal and
safe operation of the component.
WARNING
Improper use of these components, failure to follow the safety instruc‐
tions in this document or tampering with the product, including disabling
of safety devices, could result in property damage, injury, electric shock
or even death.
Observe the safety instructions!
Instruction Manual |Rexroth IndraDrive Electric Drives
and Controls
|Bosch Rexroth AG 5/65
Important Notes

1.1.2 Protection Against Contact With Electrical Parts and Housings
This section concerns components of the electric drive and control
system with voltages of more than 50 volts.
Contact with parts conducting voltages above 50 volts can cause personal
danger and electric shock. When operating components of the electric drive
and control system, it is unavoidable that some parts of these components
conduct dangerous voltage.
WARNING
High electrical voltage! Danger to life, risk of injury by electric shock or
serious injury!
● Only qualified persons are allowed to operate, maintain and/or repair the
components of the electric drive and control system.
● Follow the general installation and safety regulations when working on
power installations.
● Before switching on, the equipment grounding conductor must have been
permanently connected to all electric components in accordance with the
connection diagram.
● Even for brief measurements or tests, operation is only allowed if the
equipment grounding conductor has been permanently connected to the
points of the components provided for this purpose.
● Before accessing electrical parts with voltage potentials higher than 50 V,
you must disconnect electric components from the mains or from the pow‐
er supply unit. Secure the electric component from reconnection.
● With electric components, observe the following aspects:
Always wait 30 minutes after switching off power to allow live capacitors
to discharge before accessing an electric component. Measure the elec‐
trical voltage of live parts before beginning to work to make sure that the
equipment is safe to touch.
● Install the covers and guards provided for this purpose before switching
on.
● Never touch electrical connection points of the components while power
is turned on.
● Do not remove or plug in connectors when the component has been pow‐
ered.
● Under specific conditions, electric drive systems can be operated at mains
protected by residual-current-operated circuit-breakers sensitive to uni‐
versal current (RCDs/RCMs).
● Secure built-in devices from penetrating foreign objects and water, as well
as from direct contact, by providing an external housing, for example a
control cabinet.
6/65 Bosch Rexroth AG | Electric Drives
and Controls
Rexroth IndraDrive |Instruction Manual
Important Notes

WARNING
High housing voltage and high leakage current! Danger to life, risk of
injury by electric shock!
● Before switching on and before commissioning, ground or connect the
components of the electric drive and control system to the equipment
grounding conductor at the grounding points.
● Connect the equipment grounding conductor of the components of the
electric drive and control system permanently to the main power supply at
all times. The leakage current is greater than 3.5 mA.
● Establish an equipment grounding connection with a copper wire of a
cross section of at least 10 mm2 (8 AWG) or additionally run a second
equipment grounding conductor of the same cross section as the original
equipment grounding conductor.
1.1.3 Protection Against Dangerous Movements
Dangerous movements can be caused by faulty control of connected motors.
Some common examples are:
● Improper or wrong wiring or cable connection
● Operator errors
● Wrong input of parameters before commissioning
● Malfunction of sensors and encoders
● Defective components
● Software or firmware errors
Dangerous movements can occur immediately after equipment is switched on
or even after an unspecified time of trouble-free operation.
The monitoring functions in the components of the electric drive and control
system will normally be sufficient to avoid malfunction in the connected drives.
Regarding personal safety, especially the danger of injury and/or property dam‐
age, this alone cannot be relied upon to ensure complete safety. Until the
integrated monitoring functions become effective, it must be assumed in any
case that faulty drive movements will occur. The extent of faulty drive move‐
ments depends upon the type of control and the state of operation.
Instruction Manual |Rexroth IndraDrive Electric Drives
and Controls
|Bosch Rexroth AG 7/65
Important Notes

WARNING
Dangerous movements! Danger to life, risk of injury, serious injury or
property damage!
● A risk assessment must be prepared for the installation or machine, with
its specific conditions, in which the components of the electric drive and
control system are installed. As a result of the risk assessment, the user
must provide for monitoring functions and higher-level measures on the
installation side for personal safety. The safety regulations applicable to
the installation or machine must be taken into consideration. Unintended
machine movements or other malfunctions are possible if safety devices
are disabled, bypassed or not activated.
To avoid accidents, injury and/or property damage:
● Keep free and clear of the machine’s range of motion and moving machine
parts. Prevent personnel from accidentally entering the machine’s range
of motion by using, for example:
– Safety fences
– Safety guards
– Protective coverings
– Light barriers
● Make sure the safety fences and protective coverings are strong enough
to resist maximum possible kinetic energy.
● Mount EMERGENCY STOP switches in the immediate reach of the op‐
erator. Before commissioning, verify that the EMERGENCY STOP equip‐
ment works. Do not operate the machine if the EMERGENCY STOP
switch is not working.
● Prevent unintended start-up. Isolate the drive power connection by means
of OFF switches/buttons or use a safe starting lockout.
● Make sure that the drives are brought to a safe standstill before accessing
or entering the danger zone.
● Additionally secure vertical axes against falling or dropping after switching
off the motor power by, for example,
– mechanically securing the vertical axis,
– adding an external braking/ arrester/ clamping mechanism or
– ensuring sufficient equilibration of the vertical axis.
● The standard equipment motor holding brake or an external holding brake
controlled by the drive controller is not sufficient to guarantee personal
safety!
● Disconnect electrical power to the components of the electric drive and
control system using the master switch and secure them from reconnec‐
tion for:
– Maintenance and repair work
– Cleaning of equipment
– Long periods of discontinued equipment use
● Prevent the operation of high-frequency, remote control and radio equip‐
ment near components of the electric drive and control system and their
supply leads. If the use of these devices cannot be avoided, check the
machine or installation, at initial commissioning of the electric drive and
control system, for possible malfunctions when operating such high-fre‐
quency, remote control and radio equipment in its possible positions of
normal use. It might possibly be necessary to perform a special electro‐
magnetic compatibility (EMC) test.
8/65 Bosch Rexroth AG | Electric Drives
and Controls
Rexroth IndraDrive |Instruction Manual
Important Notes

1.1.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐
ation and Mounting
Magnetic and electromagnetic fields generated by current-carrying conductors
or permanent magnets of electric motors represent a serious danger to persons
with heart pacemakers, metal implants and hearing aids.
WARNING
Health hazard for persons with heart pacemakers, metal implants and
hearing aids in proximity to electric components!
● Persons with heart pacemakers and metal implants are not allowed to
enter the following areas:
– Areas in which components of the electric drive and control systems
are mounted, commissioned and operated.
– Areas in which parts of motors with permanent magnets are stored,
repaired or mounted.
● If it is necessary for somebody with a heart pacemaker to enter such an
area, a doctor must be consulted prior to doing so. The noise immunity of
implanted heart pacemakers differs greatly so that no general rules can
be given.
● Those with metal implants or metal pieces, as well as with hearing aids,
must consult a doctor before they enter the areas described above.
1.1.5 Protection Against Contact With Hot Parts
CAUTION
Hot surfaces of components of the electric drive and control system.
Risk of burns!
● Do not touch hot surfaces of, for example, braking resistors, heat sinks,
supply units and drive controllers, motors, windings and laminated cores!
● According to the operating conditions, temperatures of the surfaces can
be higher than 60 °C (140 °F) during or after operation.
● Before touching motors after having switched them off, let them cool down
for a sufficiently long time. Cooling down can require up to 140 minutes!
The time required for cooling down is approximately five times the thermal
time constant specified in the technical data.
● After switching chokes, supply units and drive controllers off, wait 15 mi‐
nutes to allow them to cool down before touching them.
● Wear safety gloves or do not work at hot surfaces.
● For certain applications and according to the respective safety regulations,
the manufacturer of the machine or installation has to take measures to
avoid injuries caused by burns in the end application. These measures
can be, for example: Warnings at the machine or installation, guards
(shieldings or barriers) or safety instructions in the application documen‐
tation.
Instruction Manual |Rexroth IndraDrive Electric Drives
and Controls
|Bosch Rexroth AG 9/65
Important Notes

1.1.6 Protection During Handling and Mounting
CAUTION
Risk of injury by improper handling! Injury by crushing, shearing, cutting,
hitting!
● Observe the relevant statutory regulations of accident prevention.
● Use suitable equipment for mounting and transport.
● Avoid jamming and crushing by appropriate measures.
● Always use suitable tools. Use special tools if specified.
● Use lifting equipment and tools in the correct manner.
● Use suitable protective equipment (hard hat, safety goggles, safety shoes,
safety gloves, for example).
● Do not stand under hanging loads.
● Immediately clean up any spilled liquids from the floor due to the risk of
slipping.
1.2 Appropriate Use
This product may only be used for the applications mentioned in the reference
documentations (see index entry "Reference documentations") and under the
described application, ambient and operating conditions.
This product is exclusively intended for use in machines and systems in an
industrial environment. This is to be understood as applications according to
IEC 60204-1 "Safety of machinery, Electric equipment of machines" and
NFPA 79 "Electrical Standard for Industrial Machinery".
Components of the drive system Rexroth IndraDrive Cs are prod‐
ucts of category C3 (with restricted distribution) according to
IEC 61800‑3. These components are not provided for use in a public
low-voltage mains supplying residential areas. If these components
are used in such a mains, high-frequency interference is to be ex‐
pected. This can require additional measures of radio interference
suppression.
10/65 Bosch Rexroth AG | Electric Drives
and Controls
Rexroth IndraDrive |Instruction Manual
Important Notes

2 Identification
2.1 Type Code
Fig.2-1: Type Code HCS01
Instruction Manual |Rexroth IndraDrive Electric Drives
and Controls
|Bosch Rexroth AG 11/65
Identification

The figure illustrates the basic structure of the type code. Our sales
representative will help you with the current status of available ver‐
sions.
2.2 Type Plates
Type Plate (Device)
1 Part number
2 Production week; 09W23, for example, means year 2009, week 23
3 Factory identifier
4 Device type
5 Serial number
6 Bar code
7 Country of manufacture
8 Hardware index
9 Identification
Fig.2-2: Type Plate (Device)
2.3 Scope of Supply
Standard To be ordered separately
Mounting and connection accessories
HAS09
DC bus connector X77 (DC bus connec‐
tion; for HCS01.1E-W00xx-x-03 devices)
Order code: RLS0778/K06
Connectors X3, X5, X6, X13, X31, X32,
X47
Touch guard X77 (DC bus connection; for
HCS01.1E-W00xx-x-03 devices)
Instruction Manual (in the English lan‐
guage)
Fig.2-3: Scope of Supply HCS01
12/65 Bosch Rexroth AG | Electric Drives
and Controls
Rexroth IndraDrive |Instruction Manual
Identification

3 Ratings and Dimensions
UL Ratings and Dimensions
Description Symbol Unit
HCS0
1.1E-
W000
3-_-02
HCS0
1.1E-
W000
6-_-02
HCS0
1.1E-
W000
9-_-02
HCS0
1.1E-
W001
3-_-02
HCS0
1.1E-
W000
5-_-03
HCS0
1.1E-
W000
8-_-03
HCS0
1.1E-
W001
8-_-03
HCS0
1.1E-
W002
8-_-03
Listing according to UL standard
(UL) UL 508 C
Listing according to CSA standard
(UL) Canadian National Standard(s) C22.2 No. 14-05
UL files (UL) E 134201
Ambient temperature with nominal
data (UL) Tamax °C 40
Ambient temperature with reduced
nominal data (UL) Tamax_red °C 55
Mass (weight) m kg 0,72 1,70
Device height (UL)1) H mm 215 268
Device depth (UL)2) T mm 196
Device width (UL)3) B mm 50 70
Minimum distance on the top of the
device4) dtop mm 100
Minimum distance on the bottom of
the device5) dbot mm 100
Horizontal spacing on the device6) dhor mm 10 0
Rated control voltage input (UL)7) UN3 V 24 ± 5%
Rated power consumption control
voltage input at UN3 (UL) 8) PN3 W 27 28 27 28 34
Short circuit current rating (UL) SCCR A rms 42000
Rated input voltage, power (UL) 9) ULN_nenn V 3 x AC 110...230 3 x AC 200...500
Tolerance rated input voltage (UL) % ± 10
Input frequency (UL) fLN Hz 50...60
Tolerance input frequency (UL) Hz ± 2
Rated input current (UL) ILN A 0,6 1,2 2,3 4,5 1,5 2,5 5,0 10,0
Branch circuit protection fuse
(UL)10) 2 4 6 2 4 10 16
Required wire size according to
EN 60204‑111) ALN mm21,5
Required wire size according to UL
508 A (internal wiring); (UL)12) ALN AWG AWG 14
Output voltage (UL) Uout V 3 x AC 0...230 3 x AC 0...500
Last modification: 2009-07-28
Instruction Manual |Rexroth IndraDrive Electric Drives
and Controls
|Bosch Rexroth AG 13/65
Ratings and Dimensions

Description Symbol Unit
HCS0
1.1E-
W000
3-_-02
HCS0
1.1E-
W000
6-_-02
HCS0
1.1E-
W000
9-_-02
HCS0
1.1E-
W001
3-_-02
HCS0
1.1E-
W000
5-_-03
HCS0
1.1E-
W000
8-_-03
HCS0
1.1E-
W001
8-_-03
HCS0
1.1E-
W002
8-_-03
Output current (UL) Iout A 1,1 2,0 3,0 4,5 1,7 2,7 6,0 11,5
Output frequency range (UL)13) fout Hz 0...1600
Power dissipation at continuous
current and continuous DC bus
power respectively (UL)14)
PDiss_cont W 8,00 10,00 12,00 20,00 11,00 46,00 80,00 120,0
0
Last modification: 2009-07-28
1) 2) 3) Housing dimension; see also related dimensional drawing
4) 5) 6) See fig. "Air Intake and Air Outlet at Device"
7) Observe supply voltage for motor holding brakes
8) HMS, HMD, HCS plus motor holding brake and control section; HCS01
including control section
9) DC bus L+, L-; mains input L1, L2, L3
10) Use listed AC input line fuses (class J; 600 V AC) or listed circuit break‐
ers (600 V AC) at the mains supply
11) Copper wire; PVC-insulation (conductor temperature 70 °C); installation
method B1; table 6
12) Copper wire; PVC-insulation (conductor temperature 90 °C); table
13.5.1; Ta ≤ 40 °C
13) Depending on switching frequency which was set in parameter P‑0‑0001
14) Plus dissipation of braking resistor and control section
Fig.3-1: HCS - UL Ratings and Dimensions
Distances
A Air intake
B Air outlet
C Mounting surface in control cabinet
dtop Distance top
dbot Distance bottom
dhor Distance horizontal
Fig.3-2: Air Intake and Air Outlet at Device
14/65 Bosch Rexroth AG | Electric Drives
and Controls
Rexroth IndraDrive |Instruction Manual
Ratings and Dimensions

4 Reference Documentations
4.1 Drive Systems, System Components
Title
Rexroth IndraDrive …
Kind of documentation Document typecode1)
DOK-INDRV*-…
Part number
R911…
Cs Drive Systems Project Planning Manual HCS01******-PRxx-EN-P 322210
1) In the document typecodes, "xx" is a wild card for the current edition of
the documentation (example: PR01 is the first edition of a Project Plan‐
ning Manual)
Fig.4-1: Documentations – Drive Systems, System Components
4.2 Motors
Title
Rexroth IndraDyn …
Kind of documentation Document typecode1)
DOK-MOTOR*-…
Part number
R911…
S MSK Synchronous Motors Project Planning Manual MSK********-PRxx-EN-P 296289
S Synchronous Motors MSM Data Sheet MSM********-DAxx-EN-P 329338
1) In the document typecodes, "xx" is a wild card for the current edition of
the documentation (example: PR01 is the first edition of a Project Plan‐
ning Manual)
Fig.4-2: Documentations – Motors
4.3 Cables
Title Kind of documentation Document typecode1)
DOK-CONNEC-…
Part number
R911…
Rexroth Connection Cables Selection Data CABLE*STAND-AUxx-EN-P 282688
1) In the document typecodes, "xx" is a wild card for the current edition of
the documentation (example: AU03 is the third edition of the documen‐
tation "Selection Data")
Fig.4-3: Documentations – Cables
4.4 Firmware
Title
Rexroth IndraDrive …
Kind of documentation Document typecode1)
DOK-INDRV*-…
Part number
R911…
MPB-16, MPM-16, MPE-16
Functions
Application Manual MP*-16VRS**-APxx-EN-P 326767
MPB-16, MPM-16, MPE-16
Version Notes
Release Notes MP*-16VRS**-RNxx-EN-P 329272
MPx-16
Parameters
Reference Book GEN1-PARA**-RE01-EN-P 328651
MPx-16
Diagnostic Messages
Reference Book GEN1-DIAG**-RE01-EN-P 326738
1) In the document typecodes, "xx" is a wild card for the current edition of
the documentation (example: RE02 is the second edition of a reference
documentation)
Fig.4-4: Documentations – Firmware
Instruction Manual |Rexroth IndraDrive Electric Drives
and Controls
|Bosch Rexroth AG 15/65
Reference Documentations

16/65 Bosch Rexroth AG | Electric Drives
and Controls
Rexroth IndraDrive |Instruction Manual

5 Instructions for Use
5.1 Overcurrent Protection
Protect the components against overcurrent:
● Branch circuit protection has to be provided externally
● Dimension the branch circuit protection according to the data "Branch cir‐
cuit protection fuse (UL)" (see Ratings and Dimensions)
Instruction Manual |Rexroth IndraDrive Electric Drives
and Controls
|Bosch Rexroth AG 17/65
Instructions for Use

5.2 Connection Points
5.2.1 Wiring Diagram
24V Control voltage supply
C DC bus capacitor unit (for devices with DC bus connection)
COM Communication
DST Autotransformer; optional
F Fuses
HCS01 Converter
NF Mains filter; optional (depends on EMC requirements)
HNL Mains choke; optional
K1 External mains contactor
M Motor (MSM, MSK)
RB Braking resistor (at the back of the drive controller)
Fig.5-1: Drive System Rexroth IndraDrive Cs
18/65 Bosch Rexroth AG | Electric Drives
and Controls
Rexroth IndraDrive |Instruction Manual
Instructions for Use