Bosch Rexroth Diax 04 User manual

Electric Drives
and Controls Hydraulics
Linear Motion and
Assembly Technologies Pneumatics Service
Rexroth Diax 04
HDD and HDS
Drive Controllers 2nd Generation
R911320338
Edition 01
Instruction Manual

About this Documentation Rexroth Diax 04 HDD and HDS
DOK-DIAX04-HDD+HDS*UL*-IB01-EN-P
Rexroth Diax 04
HDD and HDS
Drive Controllers 2nd Generation
Instruction Manual
DOK-DIAX04-HDD+HDS*UL*-IB01-EN-P
120-0800-B343-01/EN
This documentation provides information on the installation and operation
of the described products, by persons trained and qualified to work with
electrical installations.
Description Release
Date
Notes
Instruction Manual 03.2007 1st edition
 2007 Bosch Rexroth AG
Copying this document, giving it to others and the use or communication
of the contents thereof without express authority, are forbidden. Offenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design
(DIN 34-1).
The specified data is for product description purposes only and may not
be deemed to be guaranteed unless expressly confirmed in the contract.
All rights are reserved with respect to the content of this documentation
and the availability of the product.
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 •D-97816 Lohr a. Main
Telephone [phone] •Tx 68 94 21 •Fax [phone]
http://www.boschrexroth.com/
Dept. BRC/EDY4 (NN)
This document has been printed on chlorine-free bleached paper.
Title
Type of Documentation
Document Typecode
Internal File Reference
Purpose of Documentation
Record of Revisions
Copyright
Validity
Published by
Note

Rexroth Diax 04 HDD and HDS Contents I
DOK-DIAX04-HDD+HDS*UL*-IB01-EN-P
Contents
1 Important Notes 1-1
1.1 Safety Instructions ........................................................................................................................ 1-1
General Information................................................................................................................. 1-1
Contact with Electrical Parts.................................................................................................... 1-2
Handling and Assembly...........................................................................................................1-2
Dangerous Movements ........................................................................................................... 1-2
Magnetic and Electromagnetic Fields ..................................................................................... 1-4
Hot Parts.................................................................................................................................. 1-4
1.2 Appropriate Use............................................................................................................................ 1-4
2 Identification 2-1
2.1 Type Codes .................................................................................................................................. 2-1
HDS ......................................................................................................................................... 2-1
HDD02.2-W0xx-HD32 ............................................................................................................. 2-2
2.2 Type Plates................................................................................................................................... 2-2
2.3 Scope of Supply............................................................................................................................ 2-3
3 Ratings and Dimensions 3-1
3.1 HDD02.2 and HDS02.2-W040N ................................................................................................... 3-1
3.2 HDS03.2 … HDS05.2 ................................................................................................................... 3-3
4 Reference Documentations 4-1
4.1 Overview ....................................................................................................................................... 4-1
5 Instructions for Use 5-1
5.1 Overcurrent Protection.................................................................................................................. 5-1
5.2 Connections .................................................................................................................................. 5-1
Wiring Diagram (Supply Unit HVE).......................................................................................... 5-1
Wiring Diagram (Supply Unit HVR) ......................................................................................... 5-2
Connection Diagram ................................................................................................................ 5-3
Connection of Control Interfaces and Terminals ..................................................................... 5-6
X1, Connector for integrated bus connections from the neighboring unit ............................... 5-6
X5, DC bus and motor connections......................................................................................... 5-6
X6, Holding brake, motor temperature monitoring ................................................................ 5-10
5.3 Connecting drive controllers to the power supply unit................................................................ 5-12
Arranging the units horizontally ............................................................................................. 5-12
Arranging the units vertically..................................................................................................5-13
5.4 Installation................................................................................................................................... 5-15

II Contents Rexroth Diax 04 HDD and HDS
DOK-DIAX04-HDD+HDS*UL*-IB01-EN-P
General Information on How to Install the Drive Controller................................................... 5-15
Touch Guard at Devices........................................................................................................ 5-16
Sizing of Enclosure and Control Cabinet............................................................................... 5-16
6 Appendix 6-1
6.1 Discharging of DC Bus Capacitors ............................................................................................... 6-1
6.2 Discharging Device....................................................................................................................... 6-2
7 Index 7-1

Rexroth Diax 04 HDD and HDS Important Notes 1-1
DOK-DIAX04-HDD+HDS*UL*-IB01-EN-P
1 Important Notes
1.1 Safety Instructions
General Information
•Do not attempt to install or commission this device without first reading
all documentations provided with the product. Read and understand
these safety instructions and all user documentation prior to working
with the device. If you do not have the user documentation for the
device, contact your responsible Bosch Rexroth sales representative.
Ask for these documents to be sent immediately to the person or
persons responsible for the safe operation of the device.
•If these documentations contain some information you do not
understand, it is absolutely necessary that you ask Bosch Rexroth for
explanation before you start working on or with the devices.
•Only persons who are trained and qualified for the use and operation
of the device may work on this device or within its proximity. The
persons are qualified if they have sufficient knowledge of the
assembly, installation and operation of the equipment as well as an
understanding of all warnings and precautionary measures noted in
this documentation.
•Only trained, instructed and qualified persons are allowed to switch
electrical circuits and devices on and off in accordance with technical
safety regulations, to ground them and to mark them according to the
requirements of safe work practices. These persons must have
adequate safety equipment and be trained in first aid.
•Technical data, connections and operational conditions are specified in
the reference documentations for the product and must be followed at
all times.
•If the products take the form of hardware, then they must remain in
their original state, in other words, no structural changes are permitted.
It is not permitted to decompile software products or alter source
codes.
•Do not mount damaged or faulty products or use them in operation.
•Only use spare parts and accessories approved by Bosch Rexroth.
•Follow all safety regulations and requirements for the specific
application as practiced in the country of use.
•If the device is resold, rented and/or passed on to others in any other
form, these safety instructions must be delivered with the device in the
official language of the user's country.
•Proper and correct transport, storage, assembly and installation as
well as care in operation and maintenance are prerequisites for
optimal and safe operation of this device. Observe the data contained
in the corresponding product documentations.
WARNING
Improper use of these devices, failure to follow the safety instructions in this
document or tampering with the product, including disabling of safety devices, may
result in material damage, bodily harm, electric shock or even death!
⇒ Observe the following safety instructions!

1-2 Important Notes Rexroth Diax 04 HDD and HDS
DOK-DIAX04-HDD+HDS*UL*-IB01-EN-P
Contact with Electrical Parts
DANGER
High electrical voltage! Danger to life, electric shock and severe bodily injury!
•Follow general construction and safety regulations when working on power installations.
•Before switching on the device, the equipment grounding conductor must have been
non-detachably connected to all electrical equipment and motors in accordance with the
connection diagram.
The equipment grounding conductor of the electrical equipment and the units must be
non-detachably and permanently connected to the power supply unit at all times. The
leakage current is greater than 3.5 mA.
Over the total length, use copper wire of a cross section of a minimum of 10 mm2for
this equipment grounding connection!
•Before working with electrical parts with voltage potentials higher than 50 V, the device
must be disconnected from the mains voltage or power supply unit. Provide a safeguard
to prevent reconnection.
•Wait 30 minutes after switching off power to allow capacitors to discharge before
beginning to work. Measure the electric voltage on the capacitors before beginning to
work to make sure that the equipment is safe to touch.
•Never touch the electrical connection points of a component while power is turned on.
•Install the covers and guards provided with the equipment properly before switching the
device on. Before switching the equipment on, cover and safeguard live parts safely to
prevent contact with those parts.
•A residual-current-operated circuit-breaker or r.c.d. cannot be used for electric drives!
Indirect contact must be prevented by other means, for example, by an overcurrent
protective device according to the relevant standards.
Handling and Assembly
CAUTION
Risk of injury by improper handling! Bodily injury by bruising, shearing, cutting, hitting!
•Observe the general construction and safety regulations on handling and assembly.
•Use suitable devices for assembly and transport.
•Avoid jamming and bruising by appropriate measures.
•Always use suitable tools. Use special tools if specified.
•Use lifting equipment and tools in the correct manner.
•If necessary, use suitable protective equipment (for example safety goggles, safety shoes,
safety gloves).
•Do not stand under hanging loads.
•Immediately clean up any spilled liquids because of the danger of skidding.
Dangerous Movements
Dangerous movements can be caused by faulty control of connected
motors. Some common examples are:
•improper or wrong wiring of cable connections
•incorrect operation of the equipment components
•wrong input of parameters before commissioning
•malfunction of sensors, encoders and monitoring devices
•defective components
•software or firmware errors

Rexroth Diax 04 HDD and HDS Important Notes 1-3
DOK-DIAX04-HDD+HDS*UL*-IB01-EN-P
Dangerous movements can occur immediately after equipment is
switched on or even after an unspecified time of trouble-free operation.
The monitoring in the drive components will normally be sufficient to avoid
faulty operation in the connected drives. Regarding personal safety,
especially the danger of bodily harm and material damage, this alone
cannot be relied upon to ensure complete safety. Until the integrated
monitoring functions become effective, it must be assumed in any case
that faulty drive movements will occur. The extent of faulty drive
movements depends upon the type of control and the state of operation.
DANGER
Dangerous movements! Danger to life, risk of injury, severe bodily harm or material
damage!
•For the above reasons, ensure personal safety by means of qualified and tested higher-
level monitoring devices or measures integrated in the installation.
They have to be provided for by the user according to the specific conditions within the
installation and a hazard and fault analysis. The safety regulations applicable for the
installation have to be taken into consideration. Unintended machine motion or other
malfunction is possible if safety devices are disabled, bypassed or not activated.
To avoid accidents, bodily harm and/or material damage:
•Keep free and clear of the machine’s range of motion and moving parts. Possible
measures to prevent people from accidentally entering the machine’s range of motion:
–use safety fences
–use safety guards
–use protective coverings
–install light curtains or light barriers
•Fences and coverings must be strong enough to resist maximum possible momentum.
•Mount the emergency stop switch in the immediate reach of the operator. Verify that the
emergency stop works before startup. Don’t operate the device if the emergency stop is
not working.
•Isolate the drive power connection by means of an emergency stop circuit or use a safety
related starting lockout to prevent unintentional start.
•Make sure that the drives are brought to a safe standstill before accessing or entering the
danger zone.
•Additionally secure vertical axes against falling or dropping after switching off the motor
power by, for example:
–mechanically securing the vertical axes,
–adding an external braking/ arrester/ clamping mechanism or
–ensuring sufficient equilibration of the vertical axes.
•The standard equipment motor brake or an external brake controlled directly by the drive
controller are not sufficient to guarantee personal safety!
•Disconnect electrical power to the equipment using a master switch and secure the switch
against reconnection for:
–maintenance and repair work
–cleaning of equipment
–long periods of discontinued equipment use
•Prevent the operation of high-frequency, remote control and radio equipment near
electronics circuits and supply leads. If the use of such devices cannot be avoided, verify
the system and the installation for possible malfunctions in all possible positions of normal
use before initial startup. If necessary, perform a special electromagnetic compatibility
(EMC) test on the installation.

1-4 Important Notes Rexroth Diax 04 HDD and HDS
DOK-DIAX04-HDD+HDS*UL*-IB01-EN-P
Magnetic and Electromagnetic Fields
WARNING
Health hazard for persons with heart pacemakers, metal implants and hearing aids in
proximity to electrical equipment!
•Persons with heart pacemakers and metal implants are not permitted to enter following
areas:
–Areas in which electrical equipment and parts are mounted, being operated or
commissioned.
–Areas in which parts of motors with permanent magnets are being stored, repaired or
mounted.
•If it is necessary for somebody with a pacemaker to enter such an area, a doctor must
be consulted prior to doing so. The interference immunity of present or future implanted
heart pacemakers differs greatly, so that no general rules can be given.
•Those with metal implants or metal pieces, as well as with hearing aids must consult a
doctor before they enter the areas described above.
Otherwise health hazards may occur.
Hot Parts
CAUTION
Hot surfaces at motor housings, on drive controllers or chokes! Danger of burns!
•Do not touch surfaces of device housings and chokes in the proximity of heat sources!
Danger of burns!
•Do not touch housing surfaces of motors! Danger of burns!
•According to operating conditions, temperatures can be higher than 60 °C (140 °F)
during or after operation.
•Before accessing motors after having switched them off, let them cool down for a
sufficiently long time. Cooling down can require up to 140 minutes! Roughly estimated,
the time required for cooling down is five times the thermal time constant specified in the
Technical Data.
•Wear safety gloves or do not work at hot surfaces.
•For certain applications, the manufacturer of the end product, machine or installation,
according to the respective safety regulations, has to take measures to avoid injuries
caused by burns in the end application. These measures can be, for example: warnings,
guards (shielding or barrier), technical documentation.
1.2 Appropriate Use
This product may only be used for the applications mentioned in the
reference documentations (see chapter “Reference Documentations”)
and under the described application, ambient and operating conditions.

Rexroth Diax 04 HDD and HDS Identification 2-1
DOK-DIAX04-HDD+HDS*UL*-IB01-EN-P
2 Identification
2.1 Type Codes
HDS
Note: The following figures illustrate the basic structure of the type
codes. Your sales representative will help you with the current
status of available versions.
TL0208F1.FH7
1. Product group
1.1 HDS . . . . . . . .= HDS
2. Line
2 . . . . . . . . . . . . . . . . . . = 02
3 . . . . . . . . . . . . . . . . . . = 03
4 . . . . . . . . . . . . . . . . . . = 04
5 . . . . . . . . . . . . . . . . = 05
3. Version
2 . . . . . . . . . . . . . . . . . . . . . . . . . = 2
4. Cooling
4.1 air, internal
( with built-in blower) = W
5. Rated current
40 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 040
75 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 075
100 A . . . . . . . . . . . . . . . . . . . . . . . . . . . = 100
200 A. . . . . . . . . . . . . . . . . . . . . . . . . . . = 200
300 A. . . . . . . . . . . . . . . . . . . . . . . . = 300
6. Other versions
6.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = N
7. Controller family
7.1 DIAX04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = H
8. Command communication
8.1 ANALOG interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . = A
8.2 SERCOS interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . = S, T
9. Function id code
Determined and documented by Rexroth.
9.1 e.g.: 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 01
10. Version of function id
Determined and documented by Rexroth.
10.1 e.g.: 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 01
11. Firmware
11.1 Identification that firmware must be ordered as separate subitem
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = FW
HDS 2 . 2-W04
Example 0-
HS01- 01 -FW0N
Basic unit Configuration no.
Fig. 2-1: Type codes HDS

2-2 Identification Rexroth Diax 04 HDD and HDS
DOK-DIAX04-HDD+HDS*UL*-IB01-EN-P
HDD02.2-W0xx-HD32
HDD 2 . 2-W0x
Example: x-HD32-01-FW0N
Basic unit Configuration no.
TL0213F1.FH7
1. Product group
1.1 HDD . . . . . . . = HDD
2. Line
2.1 2 . . . . . . . . . . . . . . . . . . = 02
3. Version
3.1 2 . . . . . . . . . . . . . . . . . . . . . . . . . = 2
4. Cooling
4.1 air, internal
( with built-in blower) = W
5. Rated current
5.1 16 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 016
40 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 040
6. Other versions
6.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = N
7. Controller family
7.1 DIAX04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = H
8. Command communication
8.1 SERCOS interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . = D
9. Function id code
Determined and documented by Rexroth
9.1 e.g.: 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 32
10. Version of function id
Determined and documented by Rexroth
10.1 e.g.: 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 01
11. Firmware
11.1 Indicator showing that firmware must be ordered as separate subitem
Fig. 2-2 Type codes HDD
2.2 Type Plates
Basic Unit
Fig. 2-3: Type plate

Rexroth Diax 04 HDD and HDS Identification 2-3
DOK-DIAX04-HDD+HDS*UL*-IB01-EN-P
Unit type
Fig. 2-4: Type plate – example
2.3 Scope of Supply
•Drive controller HDx0x.2
(According to the ordering with firmware module and plug-in modules)
•Contact guard
•2 cables for DC bus connection
•Connectors:
for HDD02.2-W0xxN-HD32:
X3.1, X3.2, X5.1, X5.2, X6.1, X6.2, X12.1, X12.2
for HDS0x.2-W0xxx-RExx:
ConnectorType
X3 X5 X6
Mounting plate
(Shield
connection
motor cable)
Hose clamp
(small)
Hose clamp
(big)
HDS02.2 x x x - x -
HDS03.2 x - x - x x
HDS04.2 x - x - x x
HDS05.2 x - x x x x
•further parts for HDD02.2:
•2 hose clamps (for mounting shield of motor cable)
•2 protection caps for interfaces X10/X11
•covers for interfaces X7.1 and X7.2

2-4 Identification Rexroth Diax 04 HDD and HDS
DOK-DIAX04-HDD+HDS*UL*-IB01-EN-P

Rexroth Diax 04 HDD and HDS Ratings and Dimensions 3-1
DOK-DIAX04-HDD+HDS*UL*-IB01-EN-P
3 Ratings and Dimensions
3.1 HDD02.2 and HDS02.2-W040N
Description Symbol Unit
HDD02.2-
W016N
-HD32
HDD02.2-
W040N
-HD32
HDS02.2-
W040N
listing according UL-standard (UL) UL 508 C
listing according CSA-standard (UL) Canadian National Standard(s) C22.2 No. 14-05
UL files (UL) E 134201
pollution degree (UL) Use in a pollution degree 2 environment
maximum ambient temperature with nominal
data (UL) Tamax °C 45
maximum ambient temperature with reduced
nominal data (UL) Tamax_red °C 55
Weight m kg 7 7 6,5
device height (UL) 1) H mm 498
device depth (UL) 2) T mm 308
device width (UL) 3) Bmm 50
minimum distance on the top of the device 4) dtop mm 300
minimum distance on the bottom of the device
5) dbot mm 100
rated control voltage input (UL) 6) UN3 V 26 ±2%
rated power consumption control voltage input
without holding brake, without control section
at UN3 = DC 24 V (UL)
PN3 W454520
short circuit current rating, SCCR,
symmetrical amperes (UL) 7) ISCCR A rms 42000
rated input voltage, power (UL) 8) V 530 … 670
maximum input current (UL) 9) IL_cont A 8,7 25 37
field wiring material (UL) 10) Use 60/75 °C copper wire only, use class 1 wire
only or equivalent
maximum output voltage (UL) Uout V 500
output number of phases (UL) 3
maximum output current (UL) Iout_max A 8,5 15 20
maximum output frequency (UL) fout Hz 1000
power dissipation at continuous current Iout_cont
and continuous DC bus power PDC_cont
respectively (UL) 11) PDiss_cont W75
per axis
110
per axis 125
1) 2) 3) housing dimension; see related dimension sheet also
4) 5) see fig. "Air intake and air outlet of drive controller"
6) observe supply voltage for motor holding brakes
7) Suitable for use on a circuit capable of delivering not more than this
SCCR value, 600 V AC or less. The drive series shall be used with
listed AC input line fuses or listed circuit breakers specified in this
documentation.
8) HDS, HDD, HZB, HZK: DC bus L+, L-; HVE/HVR: mains input U, V, W
9) at PDC_cont
10) tightening torque: see project planning manual, electrical terminals
11) plus dissipation of braking resistor
Abb. 3-1: UL ratings and dimensions

3-2 Ratings and Dimensions Rexroth Diax 04 HDD and HDS
DOK-DIAX04-HDD+HDS*UL*-IB01-EN-P
A: air intake
B: air outlet
C: mounting surface in control cabinet
dtop: distance top
dbot: distance bottom
Fig. 3-2: Air intake and air outlet at drive controller
Distances

Rexroth Diax 04 HDD and HDS Ratings and Dimensions 3-3
DOK-DIAX04-HDD+HDS*UL*-IB01-EN-P
3.2 HDS03.2 … HDS05.2
Description Symbol Unit HDS03.2-
W075N
HDS03.2-
W100N
HDS04.2-
W200N
HDS05.2-
W300N
listing according UL-standard (UL) UL 508 C
listing according CSA-standard (UL) Canadian National Standard(s) C22.2 No. 14-05
UL files (UL) E 134201
pollution degree (UL) Use in a pollution degree 2 environment
maximum ambient temperature with
nominal data (UL) Tamax °C 45
maximum ambient temperature with
reduced nominal data (UL) Tamax_red °C 55
Weight mkg11111925
device height (UL) 1) H mm 498
device depth (UL) 2) T mm 308
device width (UL) 3) B mm 100 100 150 200
minimum distance on the top of the
device 4) dtop mm 300
minimum distance on the bottom of the
device 5) dbot mm 100
rated control voltage input (UL) 6) UN3 V 26 ±2%
rated power consumption control
voltage input without holding brake,
without control section at
UN3 = DC 24 V (UL)
PN3 W25253055
short circuit current rating, SCCR,
symmetrical amperes (UL) 7) ISCCR A rms 42000
rated input voltage, power (UL) 8) V 530 … 670
maximum input current (UL) 9) IL_cont A376060140
field wiring material (UL) 10) Use 60/75 °C copper wire only, use class 1 wire only or
equivalent
maximum output voltage (UL) Uout V 500
output number of phases (UL) 3
maximum output current (UL) Iout_max A 40 50 120 175
maximum output frequency (UL) fout Hz 1000
power dissipation at continuous current
Iout_cont and continuous DC bus power
PDC_cont respectively (UL) 11) PDiss_cont W 220 280 800 1200
1) 2) 3) housing dimension; see related dimension sheet also
4) 5) see fig. "Air intake and air outlet of drive controller"
6) observe supply voltage for motor holding brakes
7) Suitable for use on a circuit capable of delivering not more than this
SCCR value, 600 V AC or less. The drive series shall be used with
listed AC input line fuses or listed circuit breakers specified in this
documentation.
8) HDS, HDD, HZB, HZK: DC bus L+, L-; HVE/HVR: mains input U, V, W
9) at PDC_cont
10) find value for tightening torque in project planning manual, electrical
terminals
11) plus dissipation of braking resistor
Abb. 3-3: UL ratings and dimensions

3-4 Ratings and Dimensions Rexroth Diax 04 HDD and HDS
DOK-DIAX04-HDD+HDS*UL*-IB01-EN-P
A: air intake
B: air outlet
C: mounting surface in control cabinet
dtop: distance top
dbot: distance bottom
Fig. 3-4: Air intake and air outlet at drive controller
Distances

Rexroth Diax 04 HDD and HDS Reference Documentations 4-1
DOK-DIAX04-HDD+HDS*UL*-IB01-EN-P
4 Reference Documentations
4.1 Overview
Title Type of documentation Document typecode
DIAX04 HVE and HVR 2nd Generation Power
Supply Units
Application Manual DOK-POWER*-HVE+HVR**G2-AWxx-EN-P
"List of Connecting Cables for DIAX04 and
ECODRIVE03"
Selection lists DOK-CONNEC-CABLE*STAND-AUxx-EN-P
"LWL - Handling" Application Manual DOK-CONNEC-CABLE*LWL-AWxx-EN-P
"Electromagnetic Compatibility (EMC) in Drive
and Control Systems"
Project Planning Manual DOK-GENERL-EMV********-PRxx-EN-P
DIAX04 Drive With Electric Gear Function Functional Description DOK-DIAX04-ELS-05VRS**FKB1-EN-P
DIAX04 Drive With Electric Gear Function Troubleshooting Guide DOK-DIAX04-ELS-05VRS**-WAR1-EN-P
DIAX04 Drive With Servo Function Functional Description DOK-DIAX04-SSE-01VRS**FKB1-EN-P
DIAX04 Drive With Servo Function Troubleshooting Guide DOK-DIAX04-SSE-01VRS**-WAR1-EN-P
DIAX04 Drive With Servo Function Functional Description DOK-DIAX04-SSE-02VRS**FKB1-EN-P
DIAX04- Drive With Servo Function Troubleshooting Guide DOK-DIAX04-SSE-02VRS**-WAR1-EN-P
DIAX04 Drive With Servo Function Functional Description DOK-DIAX04-SSE-03VRS**-FK01-EN-P
DIAX04 Drive With Servo Function Troubleshooting Guide DOK-DIAX04-SSE-03VRS**-WA01-EN-P
DIAX04 Drive With Main Spindle Function,
SERCOS interface
Functional Description DOK-DIAX04-SHS-03VRS**-FK01-EN-P
DIAX04 Drive With Main Spindle Function,
SERCOS interface
Troubleshooting Guide DOK-DIAX04-SHS-03VRS**-WA01-EN-P
DIAX04 Drive With Servo Function, Analog-
and Parallelinterface
Functional Description DOK-DIAX04-ASE-02VRS**FKB1-EN-P
DIAX04 Drive With Servo Function, Analog-
and Parallelinterface
Troubleshooting Guide DOK-DIAX04-ASE-02VRS**-WAR1-EN-P
DIAX04 Drive With Main Spindle Function,
Analog And Parallelinterface
Functional Description DOK-DIAX04-AHS-03VRS**FKB1-EN-P
DIAX04 Drive With Main Spindle Function,
Analog And Parallelinterface
Troubleshooting Guide DOK-DIAX04-AHS-03VRS**-WAR1-EN-P
"Digital AC Motors MKD" Project Planning Manual DOK-MOTOR*-MKD********-PRxx-EN-P
"Digital AC Motors MHD" Project Planning Manual DOK-MOTOR*-MHD********-PRxx-EN-P
"MKE Digital AC Motors for potentially
explosive areas"
Project Planning Manual DOK-MOTOR*-MKE********-PRxx-EN-P
"2AD AC Motor" Project Planning Manual DOK-MOTOR*-2AD********-PRxx-EN-P
"ADF Main Spindle Motors" Project Planning Manual DOK-MOTOR*-ADF********-PRxx-EN-P
"1MB Frameless Spindle Motor" Project Planning Manual DOK-MOTOR*-1MB********-PRxx-EN-P
"Synchronous MBS Kit Spindle Motors" Project Planning Manual DOK-MOTOR*-MBS********-PRxx-EN-P
LAR 070-132 Housing Linear Motor Selection and Project Planning DOK-MOTOR*-LAR********-AWxx-EN-P
"LAF050 – 121 Linear Motors" Selection and Project Planning DOK-MOTOR*-LAF********-AWxx-EN-P
"Linear Synchronous Direct Drives LSF" Project Planning Manual DOK-MOTOR*-LSF********-PRxx-EN-P
"AC Drive Units in Personnel Conveyor
Systems"
Application Manual DOK-GENERL-ANTR*PERSON-ANxx-EN-P
"AC Drive Units in Hazardous Areas (Expl.
Protection)"
Application Manual DOK-GENERL-ANTR*EXPLOS-ANxx-EN-P
1) In the document typecodes, "xx" is a wild card for the current edition
of the documentation (example: "PR01" is the first edition of a
Project Planning Manual)
Fig. 4-1: Documentations - Overview

4-2 Reference Documentations Rexroth Diax 04 HDD and HDS
DOK-DIAX04-HDD+HDS*UL*-IB01-EN-P

Rexroth Diax 04 HDD and HDS Instructions for Use 5-1
DOK-DIAX04-HDD+HDS*UL*-IB01-EN-P
5 Instructions for Use
5.1 Overcurrent Protection
Branch circuit protection has to be provided externally according to the
maximum values (voltage and current or voltage and percent of FLA of
the fuses [FLA: Full Load Ampacity]).
5.2 Connections
Wiring Diagram (Supply Unit HVE)
mains PE
mains
Filter
NFD
load
earth rail
to the motors
power connection
shielded control cabinet
compartment or intermediate
panel
control
cabinet
connecting
clamps
main
switch
distributor
clamps
fuse
B01EMV.fh7
HVE HDS HDS
Fig. 5-1: Wiring Diagram (Supply Unit HVE)

5-2 Instructions for Use Rexroth Diax 04 HDD and HDS
DOK-DIAX04-HDD+HDS*UL*-IB01-EN-P
Wiring Diagram (Supply Unit HVR)
mains PE
HVR HDS HDS
earth rail
to the motors
shielded control cabinet compartment
or intermediate panel
control
cabinet
connecting
clamps
main
switch
distributor
clamps
fuse
B02EMV.fh7
HZF
power connection
KD
control voltage
connection
shielded cable
ground connection
Fig. 5-2: Wiring Diagram (Supply Unit HVR)