Bosch CL200 User manual

RGB ELEKTRONIKA AGACIAK CIACIEK
SPÓŁKA JAWNA
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CL-E2-24V
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Antriebs- und Steuerungstechnik
CL200
Manual
CL200
102
Edition

CL200
CL200
Manual
1070 072 145-102 (01.07) GB
E1995 – 2001
by Robert Bosch GmbH, Erbach / Germany
All rights reserved, including applications for protective rights.
Reproduction or distribution by any means subject to our prior written permission.
Discretionary charge 20.– DM

Contents V
1070 072 145-102 (01.07) GB
Contents
Page
1 Safety Instructions 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Intended use 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Qualified personnel 1–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Safety markings on components 1–3. . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Safety instructions in this manual 1–4. . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Safety instructions for the described product 1–5. . . . . . . . . . . . . . . .
1.6 Documentation, software release and trademarks 1–7. . . . . . . . . . .
2 System Introduction 2–1. . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Features and Functions 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1 UL-Certification 2–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Programming 2–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 CL200 Specifications 2–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Module slots 2–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Module Racks 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Overview 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Assembly 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Basic Unit 3–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Expansion Unit 3–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.1 Expansion Structure 3–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 NT200 Power Supply Module 4–1. . . . . . . . . . . . . . . . . .
4.1 Features and Functions 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Display and Control Elements 4–3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Memory Backup Battery 4–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Specifications 4–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Central Processing Unit 5–1. . . . . . . . . . . . . . . . . . . . . . .
5.1 Features and Functions 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Display and Control Elements 5–5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 MemoryCard 5–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Interfaces 5–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.1 Interface Connections 5–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.2 X71 Interrupt and High-speed Counter Inputs 5–11. . . . . . . . . . . . . . .
5.4.3 X72 Analog Inputs and Outputs 5–15. . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.4 X31 Interface for PG Programming Unit 5–19. . . . . . . . . . . . . . . . . . . .
5.4.5 X32 Second Serial Interface 5–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.6 X73 PROFIBUS-DP Interface 5–24. . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Operating modes 5–27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6 Reloading the Firmware 5–28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7 Specifications 5–29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 E 24 V– Digital Input Modules 6–1. . . . . . . . . . . . . . . . . .
6.1 Features and Functions 6–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Connection 6–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Specifications 6–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents
VI
1070 072 145-102 (01.07) GB
7 Digital Output Modules 7–1. . . . . . . . . . . . . . . . . . . . . . . .
7.1 Features and Functions 7–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Connections and Settings 7–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 A 24 V–Output Module / 0.5 A (16-way and 32-way) 7–5. . . . . . . . .
7.4 A 24 V–/ 2 A Output Module 7–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5 AR/2A Relay Output module 7–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6 Specifications 7–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Digital Input/Output Modules 8–1. . . . . . . . . . . . . . . . . .
8.1 Functions and Features 8–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Addressing 8–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Connection 8–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.1 X10 Power Terminals 8–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.2 X21A, X22A Inputs 8–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.3 X11B, X12B Outputs 8–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 Specifications 8–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 DP-EA4 Peripheral Bus Station Module 9–1. . . . . . . . .
9.1 Features and Functions 9–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Display and Control Elements, Connections and Settings 9–3. . . . .
9.3 Specifications 9–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 AG/S Expansion Module 10–1. . . . . . . . . . . . . . . . . . . . . . .
10.1 Features and Functions 10–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Specifications 10–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 R200, R200P, COM2-E Communication Modules 11–1.
11.1 Functions and Features 11–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.1 R200 Communication Module 11–2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.2 R200P Communication Module 11–3. . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1.3 COM2-E Communication Module 11–4. . . . . . . . . . . . . . . . . . . . . . . . .
11.2 Specifications 11–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3 Advanced Documentation 11–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 Analog Input Modules 12–1. . . . . . . . . . . . . . . . . . . . . . . . .
12.1 Features and Functions 12–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.1 E ana Analog Input Module 12–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1.2 E20 ana Analog Input Module 12–3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2 Specifications 12–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.3 Advanced Documentation 12–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 Analog Output Modules 13–1. . . . . . . . . . . . . . . . . . . . . . .
13.1 Features and Functions 13–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.1 A ana Analog Output Module 13–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.2 A10 ana Analog Output Module 13–2. . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1.3 A20 ana Analog Output Module 13–2. . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2 Specifications 13–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.3 Advanced Documentation 13–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents VII
1070 072 145-102 (01.07) GB
14 Positioning Modules 14–1. . . . . . . . . . . . . . . . . . . . . . . . . .
14.1 Features and Function 14–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.1.1 POS-SA1 and POS-SA2 counting / positioning modules 14–2. . . . . .
14.1.2 POS-LR1 and POS-LR2 positioning modules 14–3. . . . . . . . . . . . . . .
14.2 Specifications 14–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.3 Advanced Documentation 14–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 BM2-ASI Bus Master 15–1. . . . . . . . . . . . . . . . . . . . . . . . . .
15.1 Features and Functions 15–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.2 Specifications 15–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.3 Advanced Documentation 15–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16 RM2-DP12 Module 16–1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.1 Features and Functions 16–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.2 Connecting to PROFIBUS-DP 16–2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.3 Display and Control Elements 16–3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.4 Specifications 16–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.5 Advanced Documentation 16–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17 Installation 17–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.1 External Power Supply 17–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.2 24 V Power Supply 17–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.2.1 Hardware Configuration w/o Electrical Isolation 17–2. . . . . . . . . . . . .
17.2.2 Hardware Configuration w/ Electrical Isolation 17–3. . . . . . . . . . . . . .
17.2.3 Reference Conductor Connected to Protective Earth 17–4. . . . . . . . .
17.2.4 Reference Conductor Not Connected to PE Conductor 17–5. . . . . . .
17.2.5 Programming Unit and Earthing 17–5. . . . . . . . . . . . . . . . . . . . . . . . . . .
17.2.6 Capacitive Load in Power Supply Network 17–6. . . . . . . . . . . . . . . . . .
17.2.7 Dimensioning Power Cables 17–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.2.8 Master Switch 17–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.2.9 Fuses 17–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.2.10 Earthing 17–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.3 Electromagnetic Compatibility (EMC) 17–10. . . . . . . . . . . . . . . . . . . . . .
17.3.1 Interference 17–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.3.2 Signal-to-Noise Ratio 17–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.3.3 EMC Directive and CE Label 17–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.3.4 EMC Characteristics of the CL200 17–11. . . . . . . . . . . . . . . . . . . . . . . .
17.3.5 Installation Procedures Ensuring Interference Resistance 17–13. . . .
A Appendix A–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1 Index A–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents
VIII
1070 072 145-102 (01.07) GB
Notes:

Safety Instructions 1–1
1070 072 145-102 (01.07) GB
1 Safety Instructions
Before you start working with the CL200 Controller, we recommend that you
thoroughly familiarize yourself with the contents of this manual. Keep this
manual in a place where it is always accessible to all users.
1.1 Intended use
This instruction manual presents a comprehensive set of instructions and in-
formation required for the standard operation of the described products.
The products described hereunder
Dwere developed, manufactured, tested and documented in accordance
with the relevant safety standards. In standard operation, and provided
that the specifications and safety instructions relating to the project
phase, installation and correct operation of the product are followed,
there should arise no risk of danger to personnel or property.
Dare certified to be in full compliance with the requirements of
Dthe EMC Directives (89/336/EEC, 93/68/EEC and 93/44/EEC)
Dthe Low-Voltage Directive (73/23/EEC)
Dthe harmonized standards EN 50081-2 and EN 50082-2
Dare designed for operation in an industrial environment (Class A emis-
sions). The following restrictions apply:
DNo direct connection to the public low-voltage power supply is permit-
ted.
DConnection to the medium and/or high-voltage system must be provi-
ded via transformer.
The following applies for application within a personal residence, in busi-
ness areas, on retail premises or in a small-industry setting:
DInstallation in a control cabinet or housing with high shield attenua-
tion.
DCables that exit the screened area must be provided with filtering or
screening measures.
DThe user will be required to obtain a single operating license issued by
the appropriate national authority or approval body.
.This is a Class A device. In a residential area, this device may cause
radio interference. In such case, the user may be required to introduce
suitable countermeasures, and to bear the cost of the same.
Proper transport, handling and storage, placement and installation of the
product are indispensable prerequisites for its subsequent flawless service
and safe operation.

Safety Instructions
1–2
1070 072 145-102 (01.07) GB
1.2 Qualified personnel
This instruction manual is designed for specially trained personnel. The rele-
vant requirements are based on the job specifications as outlined by the
ZVEI and VDMA professional associations in Germany. Please refer to the
following German-Language publication:
Weiterbildung in der Automatisierungstechnik
Publishers: ZVEI and VDMA Maschinenbau Verlag
Postfach 71 08 64
60498 Frankfurt/Germany
This instruction manual addresses specially trained personnel possessing
in-depth knowledge of Programmable Logic Controllers.
Interventions in the hardware and software of our products not described in
this instruction manual may only be performed by our skilled personnel.
Unqualified interventions in the hardware or software or non-compliance
with the warnings listed in this instruction manual or indicated on the product
may result in serious personal injury or damage to property.
Installation and maintenance of the products described hereunder is the
exclusive domain of trained electricians as per IEV 826-09-01 (modified)
who are familiar with the contents of this manual.
Trained electricians are persons of whom the following is true:
DThey are capable, due to their professional training, skills and expertise,
and based upon their knowledge of and familiarity with applicable techni-
cal standards, of assessing the work to be carried out, and of recognizing
possible dangers.
DThey possess, subsequent to several years’experience in a comparable
field of endeavour, a level of knowledge and skills that may be deemed
commensurate with that attainable in the course of a formal professional
education.
With regard to the foregoing, please read the information about our compre-
hensive training program. The professional staff at our training centre will be
pleased to provide detailed information. You may contact the centre by tele-
phone at ([phone].

Safety Instructions 1–3
1070 072 145-102 (01.07) GB
1.3 Safety markings on components
DANGER! High voltage!
DANGER! Corrosive battery acid!
CAUTION! Electrostatically sensitive devices (ESD)!
Disconnect mains power before opening!
Lug for connecting PE conductor only!
Functional earthing or low-noise earth only!
Screened conductor only!

Safety Instructions
1–4
1070 072 145-102 (01.07) GB
1.4 Safety instructions in this manual
DANGEROUS ELECTRICAL VOLTAGE
This symbol warns of the presence of a dangerous electrical voltage. In-
sufficient of lacking compliance with this warning can result in personal
injury.
DANGER
This symbol is used wherever insufficient or lacking observance of this in-
struction can result in personal injury.
CAUTION
This symbol is used wherever insufficient or lacking observance of instruc-
tions can result in damage to equipment or data files.
.This symbol is used to alert the user to an item of special interest.
LThis asterisk symbol indicates that the manual is describing an activity which
the user will be required to perform.

Safety Instructions 1–5
1070 072 145-102 (01.07) GB
1.5 Safety instructions for the described product
DANGER
Fatal injury hazard through ineffective Emergency-STOP devices!
Emergency-STOP safety devices must remain effective and accessi-
ble during all operating modes of the system. The release of functio-
nal locks imposed by Emergency-STOP devices must never be allo-
wed to cause an uncontrolled system restart! Before restoring power
to the system, test the Emergency-STOP sequence!
DANGER
Danger to persons and equipment!
Test every new program before operating the system!
DANGER
Retrofits or modifications may interfere with the safety of the pro-
ducts described hereunder!
The consequences may be severe personal injury or damage to
equipment or the environment. Therefore, any system retrofitting or
modification utilizing equipment components from other manufac-
turers will require express approval by Bosch.
DANGEROUS ELECTRICAL VOLTAGE
Unless described otherwise, maintenance procedures must always
be carried out only while the system is isolated from the power sup-
ply. During this process, the system must be blocked to prevent an
unauthorized or inadvertent restart.
If measuring or testing procedures must be carried out on the active
system, these must be carried out by trained electricians.
CAUTION
Danger to the module!
Do not insert or remove the module while the controller is switched
ON! This may destroy the module. Prior to inserting or removing the
module, switch OFF or remove the power supply module of the con-
troller, external power supply and signal voltage!
CAUTION
Only Bosch-approved spare parts may be used!

Safety Instructions
1–6
1070 072 145-102 (01.07) GB
CAUTION
Danger to the module!
All ESD protection measures must be observed when using the mo-
dule! Prevent electrostatic discharges!
Observe the following protective measures for electrostatically sensitive de-
vices (ESD)!
DThe personnel responsible for storage, transport and handling must be
trained in ESD protection.
DESDs must be stored and transported in dedicated protective packaging.
DOut of principle, ESDs may be handled only at special ESD workstations
equipped for this particular purpose.
DPersonnel, work surfaces and all devices and tools that could come into
contact with ESDs must be on the same potential (e.g., earthed).
DAn approved earthing wrist strap must be worn. It must be connected to
the work surface via a cable with integrated 1 MWresistor.
DESDs may under no circumstances come into contact with objects su-
sceptible to accumulating an electrostatic charge. Most items made of
plastic belong to this category.
DWhen installing ESDs in or removing them from an electronic device, the
power supply of the device must be switched OFF.

Safety Instructions 1–7
1070 072 145-102 (01.07) GB
1.6 Documentation, software release and trademarks
Relevant documentation The present manual provides comprehensive information about the CL200
Controller and its accessories.
Programming information is not included in the manual.
Overview of available manuals:
Overview of available documentation Order no.
German English French Spanish
Die Welt der SPS 1070 072 407 – – –
Manual 1070 072 091 1070 072 145 1070 072 213 1070 072 336
Operations List 1070 072 090 1070 072 151 1070 072 214 1070 072 337
SFC Sequence Function Chart 1070 072 402 1070 072 186 –1070 072 342
KETTE200 1070 072 092 1070 072 150 1070 072 218 1070 072 338
BT-MADAP 1070 072 096 1070 072 163 – –
R200 1070 072 400 1070 072 157 – –
R200P 1070 072 401 1070 072 162 – –
BM2-ASI 1070 072 442 1070 072 194 – –
E ana, E20 ana 1070 072 408 1070 072 164 – –
A ana, A10 ana 1070 072 409 1070 072 165 – –
POS-SA1, POS-SA2 1070 072 405 1070 072 169 – –
POS-LR1, POS-LR2 1070 072 424 1070 072 191 – –
BT20-Bedienoberfläche für POS-LR 1070 072 429 – – –
RM2-DP12 1070 072 448 1070 072 449 – –
Control Terminal BT2 / BT5N / BT20N 1070 083 628 1070 083 630 – –
Trademarks All trademarks referring to software that is installed on Bosch products when
shipped from the factory represent the property of their respective owners.
At the time of shipment from the factory, all installed software is protected by
copyright. Software may therefore be duplicated only with the prior permis-
sion of the respective manufacturer or copyright owner.
MS-DOSrand Windowstare registered trademarks of Microsoft Corpo-
ration.
PROFIBUSris a registered trademark of the PROFIBUS Nutzerorganisa-
tion e.V. (user organization).
MOBYris a registered trademark of Siemens AG.
AS-Iris a registered trademark of AS-International Association.
INTERBUS-Sris a registered trademark of Phoenix Contact.
DeviceNetris a registered trademark (TM) of ODVA (Open DeviceNet Ven-
dor Association, Inc.).

Safety Instructions
1–8
1070 072 145-102 (01.07) GB
The UL Mark is a registered certification mark of Underwriters Laboratories,
Inc., an independent, not-for-profit product safety testing and certification or-
ganization.

System Introduction 2–1
1070 072 145-102 (01.07) GB
2 System Introduction
2.1 Features and Functions
The CL200 is a powerful controller system of compact and modular design.
Application areas In its minimum configuration, the CL200 facilitates cost efficient deployment
even in the smallest machine compounds. When fully configured with all
available options or deployed as a decentralized controller in a networked
situation, it can handle partial tasks in transfer lines.
Thanks to its networking option and extensive command repertoire, the
CL200 is also capable of assuming controller tasks of the medium perfor-
mance category.
DPackaging machines
DConveyor technology
DBuilding automation
DBottling equipment and racking plants
DHeating, climate control, ventilation and environmental technologies
DSubsections of transfer line construction
Dassembly and handling technologies
DFood processing industry
DGeneral applications in mechanical engineering

System Introduction
2–2
1070 072 145-102 (01.07) GB
Performance range With 7 different central processing units, the CL200 allows accurate fine–tu-
ning of the controller performance to task related requirements.
DZE200
Cost effective variant for small and high-speed controller tasks.
D2 high-speed 32-bit counters
D3 interrupt inputs
DCentralized system clock
DFunction modules for sequential control and diagnostics
DZE200A
Similar to ZE200, plus
D4 analog inputs
D1 analog output
DZE200M
Similar to ZE200, plus
DMemoryCard
DZE200AM
Range of functions as on ZE200A and ZE200M
DZE201
Similar to ZE200, plus
DSecond serial interface (COM port)
DZE200-DP
Similar to ZE200, plus
DBus master for COMNET-DP
DZE200A-DP
Range of functions as on ZE200-DP and ZE200A
Hardware configuration The minimum configuration of the CL200 consists of the following:
DOne GG3 or GG3-K module rack
DOne NT200 power supply module
DOne central processing unit
Functional extension is possible by inserting additional peripheral modules
(intelligent modules or I/O modules).
In the event that more peripheral modules are required, additional modules
can be installed in expansion units.

System Introduction 2–3
1070 072 145-102 (01.07) GB
2.1.1 UL-Certification
The CL200 hardware modules are Underwriters Laboratories (UL) certified
for operation in the United States and Canada. The modules are listed in the
“Product Identity 17YB”.
Designation Order no. Described in
Input module
E 24 V–16-way w/ spring loa- ded terminals 1070 083 383 Chapter 6
Input module
E 24 V–32-way w/ spring loa- ded terminals 1070 083 384
Input module, analog
E20 ana w/ spring loa- ded terminals 1070 079 455 Chapter 12 and separate
manual (see
page 1–7)
Output module
A 24 V–/ 2 A, 8-way w/ spring loa- ded terminals 1070 083 385 Chapter 7
Output module
A 24 V–/ 0.5 A, 16-way w/ spring loa- ded terminals 1070 083 386
Output module
A 24 V–/ 0.5 A, 32-way w/ spring loa- ded terminals 1070 083 387
I/O module
E16/A16-0.5 A w/ spring loa- ded terminals 1070 079 452 Chapter 8
Output module, analog
A10 ana (4 channels) w/ spring loa- ded terminals 1070 079 454 Chapter 13
and separate
Output module, analog
A10 ana (8 Channels) w/ spring loa- ded terminals 1070 079 453 manual (see
page 1–7)
BM2-ASI, AS interface bus master 1070 078 284 Chapter 15
and separate
manual (see
page 1–7)
RM2-DP12, remote module 1070 075 814 Chapter 16
and separate
manual (see
page 1–7)
.As a prerequisite for UL approved application, the following connec-
ting cables are required:
DCopper cables rated up to 60/75 _C
DOnly Class 1 or similar cables

System Introduction
2–4
1070 072 145-102 (01.07) GB
2.2 Programming
The CL200 is programmed with the aid of a PC via the serial COM port.
With the use of the PC, the PLC program can also be written without requi-
ring the physical presence of the controller.
The CL200 provides the following options for storing the PLC program:
DBattery backed RAM memory
DFlash EPROM memory
DMemoryCard
Program Structure The PLC program is subdivided into clearly defined and technologically allo-
cated program modules.
Programming The PLC program is produced with the use of the Bosch proprietary WinSPS
software application.
The PLC program can be produced in the form of
DIL instruction list
DLD ladder diagram
DFUD function diagram
DSFC sequential function chart
with optional use of symbolic or absolute operands.
The programming language is based on DIN 19239.
PLC program documentation The clearly structured and easily understood PLC program documentation
providing cross-reference lists supports the user in the case of quick system
startup, system troubleshooting, or when adapting the controller to new ap-
plications.
Both in the form of the screen display of the programming unit and as hard-
copy, the PLC program documentation provides a substantial rate of com-
ments.