Bosch Rexroth GTE Series Technical manual

Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics
LSA Control S.L. www.lsa-control.com [email protected] ([phone]

Rexroth GTE
Planetary Gearboxes
Project Planning Manual
DOK-GEAR**-GTE********-PR06-EN-P
RS-20ad79a1d989be610a6846a0004ed7c2-3-en-US-13
Edition Release Date Notes
DOK-GEAR**-GTE********-PR01-EN-P 12/2004 First edition
DOK-GEAR**-GTE********-PR02-EN-P 04/2005 Revision
DOK-GEAR**-GTE********-PR03-EN-P 01/2006 Revision
DOK-GEAR**-GTE********-PR04-EN-P 07/2009 Revision
DOK-GEAR**-GTE********-PR05-EN-P 11/2009 Revision
DOK-GEAR**-GTE********-PR06-EN-P 05/2010
(02/2011)
Revision type code (Fig.
7.1, Fig. 7.3)
Copyright © Bosch Rexroth AG, 2009
Copying this document, giving it to others and the use or communication of the
contents thereof without express authority, are forbidden. Offenders are liable
for the payment of damages. All rights are reserved in the event of the grant of
a patent or the registration of a utility model or design (DIN 34-1).
Validity The specified data is for product description purposes only and may not be
deemed to be guaranteed unless expressly confirmed in the contract. All rights
are reserved with respect to the content of this documentation and the availa‐
bility of the product.
Published by Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 ■ 97816 Lohr a. Main, Germany
Phone [phone] / 40-0 ■ Fax [phone] / 40-48 85
http://www.boschrexroth.com/
Dept.DCC/EDM (MB)
Note This document has been printed on chlorine-free bleached paper.
Title
Type of Documentation
Document Typecode
Internal File Reference
Record of Revision
Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P
Rexroth GTE Planetary Gearboxes
LSA Control S.L. www.lsa-control.com [email protected] ([phone]

Table of Contents
Page
1 Introduction to the Product............................................................................................. 5
1.1 GTE Planetary Gearboxes...................................................................................................................... 5
1.2 About this Documentation....................................................................................................................... 7
1.2.1 General Information............................................................................................................................. 7
1.2.2 Standards............................................................................................................................................ 7
2 Important Instructions on Use........................................................................................ 9
2.1 Intended Use.......................................................................................................................................... 9
2.1.1 General Information............................................................................................................................. 9
2.1.2 Areas of Use and Application.............................................................................................................. 9
2.2 Non-Intended Use................................................................................................................................. 10
3 Safety Instructions for Electric Drives and Controls .................................................... 11
3.1 Definitions of Terms.............................................................................................................................. 11
3.2 General Information.............................................................................................................................. 12
3.2.1 Using the Safety Instructions and Passing Them on to Others......................................................... 12
3.2.2 Requirements for Safe Use............................................................................................................... 12
3.2.3 Hazards by Improper Use.................................................................................................................. 13
3.3 Instructions with Regard to Specific Dangers....................................................................................... 14
3.3.1 Protection Against Contact with Electrical Parts and Housings......................................................... 14
3.3.2 Protective Extra-Low Voltage as Protection Against Electric Shock ................................................ 15
3.3.3 Protection Against Dangerous Movements....................................................................................... 15
3.3.4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting.............. 17
3.3.5 Protection Against Contact With Hot Parts........................................................................................ 17
3.3.6 Protection During Handling and Mounting......................................................................................... 17
3.3.7 Battery Safety.................................................................................................................................... 18
3.3.8 Protection Against Pressurized Systems........................................................................................... 18
3.4 Explanation of Signal Words and the Safety Alert Symbol................................................................... 19
4 Dimensioning and Selection........................................................................................ 21
4.1 Dimensioning........................................................................................................................................ 21
4.2 Selection............................................................................................................................................... 22
5 Application Notes ........................................................................................................ 25
5.1 Operating Conditions............................................................................................................................ 25
5.1.1 General Information........................................................................................................................... 25
5.1.2 Operating Mode S5 (Intermitted Operation)...................................................................................... 26
5.1.3 Operating Mode S1 (Continuous Operation ) ................................................................................... 26
5.2 Operating Gearboxes or Motor-Gearbox Combinations in Hazardous Areas (ATEX).......................... 26
5.3 Mechanical Features............................................................................................................................ 27
5.4 Combination Possibilities of GTE Planetary Gearboxes with Motors................................................... 29
DOK-GEAR**-GTE********-PR06-EN-P
Rexroth GTE Planetary Gearboxes
Bosch Rexroth AG I/85
Table of Contents
LSA Control S.L. www.lsa-control.com [email protected] ([phone]

Page
6 Technical Data............................................................................................................. 31
6.1 Technical Data for Intermittent and Continuous Operation................................................................... 31
6.2 Maximum Transferable Output Torque................................................................................................. 35
6.3 Thermal Specifications for S1 Operation.............................................................................................. 36
6.4 Technical Data at Increased Lifetime................................................................................................... 37
6.5 Limiting Temperature Curves to Determine Higher S1-Speed............................................................. 37
6.6 Permitted Shaft Load............................................................................................................................ 43
6.7 GTE040................................................................................................................................................ 44
6.8 GTE060................................................................................................................................................ 45
6.9 GTE080................................................................................................................................................ 46
6.10 GTE120................................................................................................................................................ 47
6.11 GTE160................................................................................................................................................ 48
7 Specifications............................................................................................................... 49
7.1 GTE040................................................................................................................................................ 49
7.2 GTE060................................................................................................................................................ 50
7.3 GTE080................................................................................................................................................ 51
7.4 GTE120................................................................................................................................................ 52
7.5 GTE160................................................................................................................................................ 53
8 Type Codes.................................................................................................................. 55
8.1 Notes on Connecting a Motor acc. to ATEX Standard......................................................................... 55
8.2 Type Code GTE040.............................................................................................................................. 55
8.3 Type Code GTE060.............................................................................................................................. 56
8.4 Type Code GTE080.............................................................................................................................. 57
8.5 Type Code GTE120.............................................................................................................................. 58
8.6 Type Code GTE160.............................................................................................................................. 59
9 Handling, Transport and Storage................................................................................. 61
9.1 Handling................................................................................................................................................ 61
9.1.1 Identifying the Goods......................................................................................................................... 61
9.1.2 Name Plates...................................................................................................................................... 61
9.2 Transport and Storage.......................................................................................................................... 62
10 Mounting...................................................................................................................... 65
10.1 Skilled Personnel.................................................................................................................................. 65
10.2 Motor Mounting..................................................................................................................................... 65
10.2.1 General Information........................................................................................................................... 65
10.2.2 Mounting Procedure.......................................................................................................................... 65
10.3 Gearbox Mounting................................................................................................................................ 68
11 Commissioning, Operation and Maintenance.............................................................. 69
11.1 Start-Up................................................................................................................................................ 69
11.1.1 General Information........................................................................................................................... 69
Bosch Rexroth AG DOK-GEAR**-GTE********-PR06-EN-P
Rexroth GTE Planetary Gearboxes
II/85
Table of Contents
LSA Control S.L. www.lsa-control.com [email protected] ([phone]

Page
11.1.2 Preparation........................................................................................................................................ 69
11.1.3 Bulk Head Connector........................................................................................................................ 69
11.2 Deactivation.......................................................................................................................................... 70
11.3 Disassembly......................................................................................................................................... 70
11.4 Maintenance......................................................................................................................................... 70
11.4.1 General Information........................................................................................................................... 70
11.4.2 Measures........................................................................................................................................... 71
11.5 Troubleshooting ................................................................................................................................... 71
11.5.1 General Information........................................................................................................................... 71
11.5.2 Excess Temperature of Gearbox Housing........................................................................................ 71
11.5.3 Gearbox-Motor Unit Generates Vibrations........................................................................................ 72
11.5.4 Specified Position is not Attained...................................................................................................... 72
12 Ordering Designations................................................................................................. 73
12.1 General Information.............................................................................................................................. 73
12.2 Notes on Connecting a Motor acc. to ATEX Standard......................................................................... 73
13 "Old" Technical Data.................................................................................................... 75
13.1 "Old" Technical Data for Intermittent and Continuous Operation......................................................... 75
14 Environmental Protection and Disposal ...................................................................... 79
14.1 Environmental Protection...................................................................................................................... 79
14.2 Disposal................................................................................................................................................ 79
15 Service and Support.................................................................................................... 81
Index............................................................................................................................ 83
DOK-GEAR**-GTE********-PR06-EN-P
Rexroth GTE Planetary Gearboxes
Bosch Rexroth AG III/85
Table of Contents
LSA Control S.L. www.lsa-control.com [email protected] ([phone]