Bosch Rexroth IndraMotion MLC User manual

IndraMotion
MLC
IndraControl VPB 40.4
Operating Instructions
R911383090
Edition 02

Bosch Rexroth AG IndraControl VPB 40.4
Change Record
Edition 02, 2018-10
Refer to tab. 1-1 "Change Record" on page 1
Copyright
© Bosch Rexroth AG 2018
All rights reserved, also regarding any disposal, exploitation, reproduction,
editing, distribution, as well as in the event of applications for industrial
property rights.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this
documentation and the availability of the product.
Editorial Department
Development Automation Systems Control Platform GeKü (MaKo/MePe)
RS-94dbd22e05af1bc9c0a8028608d989a5-2-en-US-4

Table of Contents
Page
1 About this documentation..................................................................... 1
1.1 Overview on target groups and product phases................................... 1
1.2 Purpose................................................................................................. 1
1.3 Scope.................................................................................................... 2
1.4 Related documents................................................................................ 2
1.5 Customer feedback............................................................................... 2
2 Product identification and scope of delivery........................................ 2
2.1 Product identification............................................................................ 2
2.2 Scope of delivery................................................................................... 3
3 Using safety instructions....................................................................... 3
3.1 Structure of the safety instructions....................................................... 3
3.2 Explaining signal words and safety alert symbol................................... 4
3.3 Symbols used........................................................................................ 4
3.4 Explaining the signal alert symbol on the device.................................. 5
4 Intended use.......................................................................................... 5
5 Spare parts, accessories and wear parts.............................................. 6
5.1 Y-repeater.............................................................................................. 6
5.2 External 24 V power supply unit............................................................ 6
5.3 Uninterruptible power supply (UPS)..................................................... 6
5.4 Connecting cables for the CDI interface............................................... 6
5.5 USB connecting cable........................................................................... 7
5.6 USB connecting cable with increased noise immunity.......................... 7
5.7 Wear parts............................................................................................. 7
5.7.1 CMOS battery........................................................................................ 7
5.7.2 Mechanical hard disk............................................................................. 7
5.7.3 Solid State Drive.................................................................................... 8
5.7.4 Fans....................................................................................................... 8
6 Ambient conditions............................................................................... 8
7 Technical data..................................................................................... 10
8 Standards............................................................................................ 11
IndraControl VPB 40.4 Bosch Rexroth AG
Table of Contents
DOK-MLC***-INDRACTRLV4-IT02-EN-P I

Page
8.1 CE marking ......................................................................................... 12
8.2 UL/CSA certified................................................................................. 12
9 Interfaces............................................................................................ 13
9.1 Overview............................................................................................. 13
9.2 PC voltage supply X10......................................................................... 14
9.3 Reset button........................................................................................ 15
9.4 USB interfaces XUSB1 to XUSB6......................................................... 16
9.5 Ethernet interfaces XETH1 and XETH2................................................ 17
9.6 Display port XDP................................................................................. 17
9.7 CDI interfaces XVID and XSER............................................................. 18
9.8 Internal interfaces............................................................................... 19
9.9 Extension cards................................................................................... 19
9.9.1 Available slots per PC box type........................................................... 19
9.9.2 Power drain of the extension cards..................................................... 19
10 Mounting, demounting and electric installation.................................. 20
10.1 Installation notes................................................................................. 20
10.1.1 Cables routing..................................................................................... 20
10.1.2 Housing distances for maintenance tasks........................................... 20
10.1.3 Internal connections for USB, mSATA modules and mPCIe mod-
ules...................................................................................................... 21
10.1.4 Connecting USB device, mSATA module and mPCIe module at the in-
ternal connection ............................................................................... 21
10.1.5 Installing extension cards.................................................................... 23
10.1.6 BIOS settings....................................................................................... 26
10.2 Housing dimensions............................................................................ 26
10.3 Electric connection.............................................................................. 33
10.3.1 Connecting 24 V supply to the control cabinet PC.............................. 33
10.3.2 Connecting a UPS................................................................................ 33
10.3.3 Recommendation for the mounting of CDI cables with long lengths
in an interference-prone environment................................................. 35
11 Commissioning.................................................................................... 39
11.1 Commissioning steps.......................................................................... 39
11.2 Software tools..................................................................................... 40
11.2.1 Standard software tools...................................................................... 40
11.2.2 System-specific software tools............................................................ 40
Bosch Rexroth AG
Table of Contents
IndraControl VPB 40.4
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Page
12 Device description............................................................................... 41
12.1 Components........................................................................................ 41
12.1.1 Hardware............................................................................................. 41
12.1.2 Software.............................................................................................. 41
12.2 Connections, operating elements and LEDs....................................... 43
12.3 Operating and error displays............................................................... 44
12.4 Backing up remanent data................................................................... 45
12.5 Hypervisor........................................................................................... 45
12.6 Network File System (NFS)................................................................. 48
12.7 Initial firmware.................................................................................... 48
12.7.1 Starting and opening the initial firmware............................................ 49
12.7.2 Licenses.............................................................................................. 49
12.8 IndraControl First Touch..................................................................... 49
12.8.1 Hardware data..................................................................................... 50
12.8.2 Network settings................................................................................. 50
12.8.3 Firmware management........................................................................ 51
12.8.4 File manager........................................................................................ 57
12.9 IndraControl SysTray........................................................................... 57
12.9.1 Context menu...................................................................................... 58
12.9.2 Status display...................................................................................... 58
12.9.3 Dialogs................................................................................................. 59
12.10 IndraWorks Engineering...................................................................... 62
12.10.1 Creating the control............................................................................ 63
12.10.2 Firmware download............................................................................. 69
12.11 Remote connection............................................................................. 73
13 Error causes and troubleshooting....................................................... 74
14 Maintenance........................................................................................ 74
14.1 Hard disk(s)......................................................................................... 75
14.2 Fan....................................................................................................... 77
14.2.1 Exchanging the fan.............................................................................. 77
14.3 CMOS battery...................................................................................... 78
14.3.1 Exchanging the battery........................................................................ 78
15 Ordering information........................................................................... 78
16 Disposal............................................................................................... 80
IndraControl VPB 40.4 Bosch Rexroth AG
Table of Contents
DOK-MLC***-INDRACTRLV4-IT02-EN-P III

Page
16.1 Return.................................................................................................. 80
16.2 Packaging............................................................................................ 80
16.3 Batteries and accumulators................................................................. 80
17 Service and support............................................................................ 80
Index.................................................................................................... 83
Bosch Rexroth AG
Table of Contents
IndraControl VPB 40.4
IV DOK-MLC***-INDRACTRLV4-IT02-EN-P

1 About this documentation
Editions of this documentation
Edition Release
Date
Note
01 2017-11 First edition
02 2018-10 Two slot device supplemented
Tab. 1-1: Change Record
1.1 Overview on target groups and product phases
In the following illustration, the framed activities, product phases and target
groups refer to the present documentation.
Example: In the product phase "Mounting (assembly/installation)", the
"mechanic/electrician" can execute the activity "install" using this
documentation.
Presales Aftersales
Selection Mounting
(assembly/installation)
Engineering Commissioning Operation Decommissioning
Product
phases
Target
groups
Activities
Design engineer
Programmer
Technologist
Process
specialist
Select
Prepare
Design
Construct
Mechanic/
electrician
Unpack
Mount
Install
Programmer
Commissioning engineer
Parameterize
Program
Configure
Simulate
Technologist
Process specialist
Optimize
Test
Machine
operator
Maintenance
technician
Service
Operate
Maintain
Remove
faults
Create
the NC program
Mechanic/
electrician
Disposal company
Dismount
Dispose
Fig. 1-1: Assigning the present documentation to the target groups, product phases and ac-
tivities of the target group
1.2 Purpose
This document instructs the technical staff of the machine manufacturer on how
to perform the mechanical and electrical installation safely and on how to
commission the device.
IndraControl VPB 40.4 Bosch Rexroth AG
About this documentation
DOK-MLC***-INDRACTRLV4-IT02-EN-P 1/87

Required qualification: Individual who is able to assess the tasks assigned and
to identify possible safety risks owing to qualification in the subject, knowledge
and experience. The individual should also be familiar with the standards and
regulations.
1.3 Scope
This operating instructions applies to all variants whose type code starts with
"VPBxx.4…".
The type code specifications are located on the type plate of the device. Also
refer to chapter 2 "Product identification and scope of delivery" on page 2.
1.4 Related documents
Title Part number and document type
IndraControl VAU 01.1
UPS with Communication Interface
R911336867
Operating Instructions
IndraControl VAP 01
Power Supply Unit
R911339613
Operating Instructions
IndraControl VDP 16.3, VDP 40.3, VDP 60.3
Operator Display
R911336378
Operating Instructions
IndraControl V-Devices
Operating Systems
R911343901
Project Planning Manual
Tab. 1-2: Related documents
1.5 Customer feedback
Customer requests, comments or suggestions for improvement are of great
importance to us. Please email your feedback on the documentations to
[e-mail]. Directly insert comments in the
electronic PDF document and send the PDF file to Bosch Rexroth.
2 Product identification and scope of delivery
2.1 Product identification
The type plate is located on the rear side or at the side of the device.
Bosch Rexroth AG
Product identification and scope of delivery
IndraControl VPB 40.4
2/87 DOK-MLC***-INDRACTRLV4-IT02-EN-P

Bosch Rexroth AG D-64711 Erba ch
Ma de in Ge rma ny
MA6/210-7402-M
U
N
IN 3AC 230V 50/60 Hz
I
N
OUT 10/7,5/5/5/1,5/1,5 A ma x.
I-C-B-T-V
SW-Ve rs ion V0,002
MNR: 1070086300 -105 04W03
1070
SN: 123456789
2
3
6
7
7
10 11
12
13
14
9
8
5
4
1
Bosch rexroth Electric Drives and Controls GmbH D-64711 Erbach
VDP16.3DBN-D1-NN-NN
UNDC 24V
N
2A
I-C-B-H-T-V
MNR: R911171013 GM1
FD: 12W27
7261
IND.CONT.EQ 17YB
Front Mounted Type1
SN:008595411
15
Made in Germany
UN : AC 230V/115V,
IN: 2,7A/5A,
MNR: R911171065 -GA1
TYP: VAP01.1H-W23-024-010-NN
Bosch Rexroth Electric Drives and Controls GmbH
D-64711 Erbach
SN: 004012652
7261
IND. CONT-EQ
18WM
I-C-B-H-T-V
FD: 11W40
12
3
4
8
9
5
10
6
12
11
13
15
DC 24V
10,3A
14
I
Made in Germany
1Word mark
2Division or plant number
3Type name (type code)
4Part number
5State of revision
6Date of manufacture (yyWww)
7Nominal voltage
8Nominal current
9Test marking
10 CE mark
11 Underwriters Laboratories Inc. mark
12 Serial number as barcode
13 Serial number
14 Name of origin
15 Company address
Fig. 2-1: Exemplary type plates
2.2 Scope of delivery
●Control cabinet PC IndraControl VPB 40.4
●Safety instructions
●24 V female connector strip
3 Using safety instructions
3.1 Structure of the safety instructions
The safety instructions are structured as follows:
Burns and chemical burns due to wrong
battery treatment!
CAUTION
Safety alert symbol
Signal word
Avoiding danger
Do not open the batteries and do not heat them over 80 °C.
Consequences and
source of danger
Fig. 3-1: Structure of the safety instructions
IndraControl VPB 40.4 Bosch Rexroth AG
Using safety instructions
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3.2 Explaining signal words and safety alert symbol
The safety instructions in this documentation contain specific signal words
(danger, warning, caution, notice) and, if necessary, a safety alert symbol
(according to ANSI Z535.6-2006).
The signal word draws attention to the safety instruction and indicates the risk
potential.
The safety alert symbol (triangular safety reflector with exclamation marks),
preceding the signal words Danger, Warning, Caution indicates hazards for
persons.
DANGER
In case of non-compliance with this safety instruction, death or serious injury
will occur.
WARNING
In case of non-compliance with this safety instruction, death or serious injury
can occur.
CAUTION
In case of non-compliance with this safety instruction, minor or moderate injury
can occur.
NOTICE
In case of non-compliance with this safety instruction, material damage can
occur.
3.3 Symbols used
Pointers are displayed as follows:
This is a note.
Tips are displayed as follows:
This is a tip.
Bosch Rexroth AG
Using safety instructions
IndraControl VPB 40.4
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3.4 Explaining the signal alert symbol on the device
krax
If this symbol is on your device, you have to observe the documentation
on the device. The respective documentation informs on the type of
hazard as well as the steps required to avoid this hazard.
4 Intended use
The control cabinet PC IndraControl VPB 40.4 provides - together with an
operator display (e.g. IndraControl VDP xx.3) - a PC-based operator terminal
that can also have a control functionality. This functionality depends on the
application and on the configuration.
Risk of damaging the device if not expressly
stated accessories, mounting parts and other
components, cables, lines and software and
firmware are used
NOTICE
The control cabinet PC IndraControl VPB 40.4 may only be used with the
accessories and mounting parts listed in this documentation. Components that
are not expressly mentioned must neither be attached nor connected. The same
applies to cables and lines.
Only to be operated with the component configurations and combinations
expressly defined and with the software and firmware specified in the
corresponding functional description.
Typical areas of application of the control cabinet PC IndraControl VPB 40.4:
●Handling and assembly systems
●Food and packaging machines
●Printing and paper converting machines
●Machine tools
●Wood working machines
The control cabinet PC IndraControl VPB 40.4 may only be operated under the
mounting and installation conditions, in the position of application and under
the ambient conditions (temperature, degree of protection, humidity, EMC, etc.)
specified in this documentation.
IndraControl VPB 40.4 Bosch Rexroth AG
Intended use
DOK-MLC***-INDRACTRLV4-IT02-EN-P 5/87

5 Spare parts, accessories and wear parts
5.1 Y-repeater
Connecting unit to connect two operator displays with the same resolution and
the same version to one control cabinet PC.
Ordering code Part number Description
VAC01.1S-YD1-NNNN R911171187 Y-repeater for CDI interface
5.2 External 24 V power supply unit
External 24 V power supply unit for IndraControl V-devices.
Ordering code Part number Description
VAP01.1H-W23-024-010-NN R911171065 External 24 V power supply unit for
IndraControl V-devices
5.3 Uninterruptible power supply (UPS)
Ordering code Part number Description
VAU01.1U-024-024-240-NN R911171024 Uninterruptible power supply
DC 24 V, 240 watts with USB interface
5.4 Connecting cables for the CDI interface
Connecting cable to connect the control cabinet PC to the operator display.
Ordering code Part number Description
RKB0008/000,5 (*******-*******-*******) R911171484 Length 0.5 m
RKB0008/001,0 (*******-*******-*******) R911171485 Length 1 m
RKB0008/002,5 (*******-*******-*******) R911170151 Length 2.5 m
RKB0008/005,0 (*******-*******-*******) R911170152 Length 5 m
RKB0008/007,5 (*******-*******-*******) R911172971 Length 7.5 m
RKB0008/010,0 (*******-*******-*******) R911170153 Length 10 m
RKB0008/015,0 (*******-*******-*******) R911171183 Length 15 m
RKB0008/020,0 (*******-*******-*******) R911171184 Length 20 m
RKB0008/025,0 (*******-*******-*******) R911170154 Length 25 m
RKB0008/030,0 (*******-*******-*******) R911171381 Length 30 m
RKB0008/035,0 (*******-*******-*******) R911171369 Length 35 m
RKB0008/040,0 (*******-*******-*******) R911171382 Length 40 m
RKB0008/050,0 (*******-*******-*******) R911171383 Length 50 m
Further cable lengths are available upon request.
Bosch Rexroth AG
Spare parts, accessories and wear parts
IndraControl VPB 40.4
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Two cables are always required to establish a connection between
the VPB and the VDP.
5.5 USB connecting cable
Ordering code Part number Description
RKB0019/000,5 (*******-*******-*******) R911171165 USB connecting cable,
length 0.5 m
RKB0019/001,0 (*******-*******-*******) R911171166 USB connecting cable,
length 1 m
RKB0019/003,0 (*******-*******-*******) R911171167 USB connecting cable,
length 3 m
5.6 USB connecting cable with increased noise immunity
In noisy environments, use USB cables with increased noise
immunity to connect the control cabinet PC to the uninterruptible
power supply with communication interface.
Ordering code Part number Description
RKB0023/001,0 (*******-*******-*******) R911171627 USB connecting cable with
increased noise immunity,
Length 1 m
RKB0023/003,0 (*******-*******-*******) R911171414 USB connecting cable with
increased noise immunity,
Length 3 m
5.7 Wear parts
Wear parts are not subject to any warranty.
5.7.1 CMOS battery
The guaranteed service life of the CMOS battery is 5 to 7 years.
5.7.2 Mechanical hard disk
The hard disk is an electromechanical wear part that is subject to wear during
the operating time. The service life depends on the operating hours, the number
of accesses to the hard disk as well as on vibration and shocks.
IndraControl VPB 40.4 Bosch Rexroth AG
Spare parts, accessories and wear parts
DOK-MLC***-INDRACTRLV4-IT02-EN-P 7/87

5.7.3 Solid State Drive
The SSD (Solid State Drive) shock resistance and temperature resistance is
higher than of an ordinary hard disk. The hard disk is only subject to electrical
and not to mechanical wear.
The SSD wears faster in case of
defragmentation
NOTICE
Defragmentation is not necessary, as an SSD is an electronic storage medium.
5.7.4 Fans
Fans are mechanical wear components. Their service life is extremely
temperature-dependent. The service life of the fan integrated into the housing,
is as follows:
Ambient temperature Service life
40 °C 60,000 hours
70 °C 30,000 hours
6 Ambient conditions
In operation Transport Storage
Max. Ambient
temperature
+5 °C to +45 °C -20 °C to +60 °C -20 °C to +60 °C
Max.
Temperature
gradient
Temporal temperature
changes up to 3 K per
minute
Temporal temperature
changes up to 3 K per
minute
Temporal temperature
changes up to 3 K per
minute
Humidity Min. rel. humidity 5 %
Max. rel. humidity 85 %
Min. absolute humidity
1 g/m3
Max. absolute humidity
25 g/m3
Condensation not allowed
Corresponds to climatic
class 3K3 acc. to EN
60721-3-3
Min. rel. humidity 5 %
Max. rel. humidity 85 %
Min. absolute humidity
1 g/m3
Max. absolute humidity
25 g/m3
Condensation not allowed
Corresponds to climatic
class 2K2 acc. to EN
60721-3-2
Min. rel. humidity 5 %
Max. rel. humidity 85 %
Min. absolute humidity
1 g/m3
Max. absolute humidity
25 g/m3
Condensation not allowed
Corresponds to climatic
class 1K2 acc. to EN
60721-3-1
Air pressure Up to 3,000 m above sea
level acc. to EN 61131-2
Up to 3,000 m above sea
level acc. to EN 61131-2
Up to 3,000 m above sea
level acc. to EN 61131-2
Bosch Rexroth AG
Ambient conditions
IndraControl VPB 40.4
8/87 DOK-MLC***-INDRACTRLV4-IT02-EN-P

In operation Transport Storage
Mechanical
strength
Max. Vibration:
Frequency range:
10 Hz to 150 Hz
Excursion:
0.75 mm at 10 Hz to 57 Hz
Acceleration:
1 g at 57 Hz to 150 Hz
Acc. to EN 60068-2-6
Max. Shock:
15 g 11 ms
Acc. to EN 60068-2-27
Max. Shock:
15 g 11 ms
Acc. to EN 60068-2-27
Contamination
level acc. to EN
60664-1
2 2 2
Overvoltage
category acc.
to EN 60664-1
2 – –
Tab. 6-1: Ambient conditions
Defective product due to gases jeopardizing
functions
NOTICE
Due to the risk of corrosion, avoid sulphurous gases (e.g. sulphur dioxide (SO2)
and hydrogen suphide (H2S)). The product is not resistant against these gases.
The device is not resistant to gas jeopardizing the function [sulphur
dioxide (SO2), hydrogen sulphide (H2S)].
Failure of the product due to contaminated air
NOTICE
●The ambient air must not contain acids, alkaline solutions, corrosive agents,
salts, metal vapors and other electrically conductive contaminants in high
concentrations
●The devices to be installed into the housing and installation compartments
must at least comply with the degree of protection IP 54 according to DIN EN
60529.
●The device shall be provided in a suitable fire enclosure in the end-use
application.
IndraControl VPB 40.4 Bosch Rexroth AG
Ambient conditions
DOK-MLC***-INDRACTRLV4-IT02-EN-P 9/87

This is a product that corresponds to the limit values of the emitted
interference of class A (industrial environments), but not of class B
(residential area and small enterprises).
When using the product in residential areas or small enterprises, the
operator has to take actions to prevent radio interferences (also
refer to DIN EN 55022).
7 Technical data
PC box Type P Type R
Processor Depending on the configuration, the following processors are available for all
types:
●Intel® Core™ i7-6820EQ 2.8 GHz Quad Core Turbo Boost 3.5 GHz 8 MB L2
cache
Chip set The following chip sets are used depending on the processor:
●Core™ i7-6820EQ 2.8 GHz:
Intel® QM170
RAM ●Intel® Core™ i7-6820EQ 2.8 GHz:
16 GB
Hard disk ●192 GByte SSD (RAID1)
Interfaces ●2 × RJ45, CDI interface (image and data interface to the VDP xx.3)
●1 × display port
●4 × USB 2.0 port (type A, external)
●2 × USB 3.0 port (type A, external)
●1 × USB 3.0 port (type A, internal)
●2 x Ethernet port (RJ 45, 10/100/1000 Base-T)
●1 × voltage connection (3-pin)
●1 × mSATA connection (internal)
●1 × mPCIe connection (internal)
Slots 2 × PCIe 4 × PCIe
PCI card length Max. 175 mm
PCIe card length Max. 175 mm
Degree of
protection
IP 20
Voltage supply 24 V DC (use a 24 V power supply unit acc. to DIN EN 60742, classification VDE
0551, for example the power supply unit VAP01.1H-W23-024-010-NN, part
number R911171065)
Bosch Rexroth AG
Technical data
IndraControl VPB 40.4
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PC box Type P Type R
Max. Power
consumption
150 W
Weight Approx. 2.6 kg Approx. 3.3 kg
Tab. 7-1: Technical data of the PC box
The specified maximum power consumption includes the power consumption of
the extension cards, refer to chapter 9.9.2 "Power drain of the extension cards"
on page 19.
For details on the individual variants, refer to the type code (fig. 15-1 "Type code
of the control cabinet PC IndraControl VPB 40.4" on page 79).
8 Standards
The system components of the control cabinet PC IndraControl VPB 40.4
correspond to the following standards:
Standard Title
IEC 60204-1 Safety of machinery –
Electrical equipment of machines –
Part 1: General requirements
IEC 61010-2-201 Insulation coordination for equipment within low-voltage –
Part 1: Principles, requirements and tests
IEC 61131-2 Programmable controllers –
Part 2: Equipment requirements and tests
ISO 13850 Safety of machinery –
Emergency stop – Principles for design
IEC 60529 Degrees of protection provided by enclosures (IP code)
IEC 60068-2-6 Environmental testing –
Part 2-6: Tests –
Test Fc: Vibration (sinusoidal)
IEC 60068-2-27 Environmental testing –
Part 2-27: Tests –
Test Ea and guidance: Shock
IEC 60721-3-1 Classification of environmental conditions
Part 3: Classification of groups of environmental parameters and their
severities
Section 1: Storage
IndraControl VPB 40.4 Bosch Rexroth AG
Standards
DOK-MLC***-INDRACTRLV4-IT02-EN-P 11/87

Standard Title
IEC 60721-3-2 Classification of environmental conditions
Part 3: Classification of groups of environmental parameters and their
severities
Section 2: Transportation
IEC 60721-3-3 Classification of environmental conditions
Part 3: Classification of groups of environmental parameters and their
severities
Section 3: Stationary use at weather-protected locations
Tab. 8-1: Standards used
8.1 CE marking
The electronic products described in the present operating instructions comply
with the requirements and the target of the following EU directive and with the
following harmonized European standards:
EMC directive 2014/30/EC
The electronic products described in the present operating instructions are
intended for use in industrial environments and comply with the following
requirements:
Standard Title
IEC 61000-6-2 Electromagnetic compatibility (EMC) –
Part 6-2: Generic standards – Immunity for industrial
environments
IEC 61000-6-4 Electromagnetic compatibility (EMC) –
Part 6-4: Generic standards – Emission standard for
industrial environments
Tab. 8-2: Standards for electromagnetic compatibility (EMC)
Loss of CE conformity due to modifications at the device
CE marking applies only to the device upon delivery. After modifying
the device, verify the CE conformity.
8.2 UL/CSA certified
The devices are certified acc. to
Bosch Rexroth AG
Standards
IndraControl VPB 40.4
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●UL508 (Industrial Control Equipment)
●C22.2 no. 142-M1987 (CSA)
UL file no. E210730
However, there can be combinations or extension stages with a limited or
missing certification. Thus, verify the registration according to the UL marking
on the device.
Loss of UL/CSA conformity due to modifications at the device
UL and CSA marking applies only to the device upon delivery. After
modifying the device, verify the UL and the CSA conformity.
9 Interfaces
Material damages to electronics due to missing
functional earth!
NOTICE
Ensure that the functional earth is connected, as otherwise the electronics can
be destroyed by a potential difference between the operator display and the
control cabinet PC if the voltage supply is interrupted to only one device and
established again. A direct connection of the functional earth between the
operator display and the control cabinet PC is optimal. If the functional earth is
connected to a neutral point, the control cabinet PC and the operator display
have to be connected to this neutral point.
To avoid malfunctions, use only shielded cables and metallic or
conductive connector/coupling housings with large-area shield
support.
9.1 Overview
The following connections are available at the control cabinet PC:
Name at the
housing
Connection type Connection type
(at the device)
Mating connector or cable
(from outside)
X10 PC voltage supply:
24 V DC
Male connector
terminal PC4/3-
G7.62
Socket terminal
PC4/3-G7.62
XDP Connection for external monitor Display port socket,
(20-pin)
Display port plug, (20-pin)
XSER CDI interface, data RJ45 socket, 8-pin RJ45 plug
(Twisted pair, 8-wire)
XVID CDI interface, image RJ45 socket, 8-pin RJ45 plug
(Twisted pair, 8-wire)
IndraControl VPB 40.4 Bosch Rexroth AG
Interfaces
DOK-MLC***-INDRACTRLV4-IT02-EN-P 13/87

Name at the
housing
Connection type Connection type
(at the device)
Mating connector or cable
(from outside)
XETH1, XETH2 Ethernet interfaces
10/100/1000 Base-T
RJ45 socket, 8-pin RJ45 plug
(Twisted pair, 8-wire)
XUSB1 to XUSB6 USB interfaces USB socket, 4-pin,
type A
USB plug, 4-pin
Internal connections
USB 3.0 interface USB socket, 4-pin,
type A
USB plug, 4-pin
mSATA interface mSATA base
mPCIe interface mPCIe base
2 slots or 4 slots (see chapter
9.9.1 "Available slots per PC
box type" on page 19)
PCI/PCIe PCI/PCIe card
Connections on the PFC extension cards
XF40/XF41 RT Ethernet interfaces RJ45 socket, 8-pin RJ45 plug (twisted pair,
8-wire)
XF08 Profibus DP interface D-Sub socket, 9-pin D-Sub plug, 9-pin
XF01/XF02 Sercos III interfaces RJ45 socket, 8-pin RJ45 plug (twisted pair,
8-wire)
9.2 PC voltage supply X10
The 24 V DC voltage supply for the control cabinet PC is connected via the "X10"
connection.
All voltages internally required are generated without any electrical isolation via
a DC/DC converter. The connection is designed as spring terminal, SPC 5/3-
ST-7,62, 3-pin, grid 7.62 mm. Connect cables to it with the conductor cross-
sections listed in tab. 9-1 "Conductor cross-sections permitted for the spring
terminal at X10" on page 15.
3
1
2
Fig. 9-1: 24 V DC connection, X10, pin assignment
Bosch Rexroth AG
Interfaces
IndraControl VPB 40.4
14/87 DOK-MLC***-INDRACTRLV4-IT02-EN-P