Bosch SVE2510 QR User manual

BOSCH Packaging Technology Co., Ltd.
CHINA
SVE 2510 QR
Instruction manual
Version 1.0
12/2004
Packaging Technology

Customer: Overall order no:
BOSCH Packaging Technology Co., Ltd. 8--101--980--633
CHINA
Year of construction:
2007
Type of machine: Designation: Order/machine no.:
SVE 2510 QR
Robert Bosch Verpakkingsmachines B.V.
Packaging Technology
Postbus 16
NL--6000 AA WEERT
Telefon: [phone]
Telefax: [phone]
E-Mail: [e-mail]
Internet: www.bosch.de/vm
These documents are destined for the purchasers of our machines only and may neither be
reproduced nor made known to a third party without our written approval.
Version 1.0
12/2004
Instruction manual
Packaging Technology

Contents
en
BoschVerpackungstechnik
−S029331(5)
Safety measures Chapter1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transport, installation and connections Chapter 2. . . . . . . . .
Description of the machine Chapter 3. . . . . . . . . . . . . . . . . . . .
Operation Chapter 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Trouble shooting Chapter 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Change of size/product Chapter 6. . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Chapter 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Documentationon subsupplied equipment Chapter 8. . . .
Appendix Chapter 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spare parts Chapter 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
?

Preface
en
BoschVerpackungstechnik
−Voorwoord−E251Q−15
The illustrations in this manual may differ from the machine delivered.
They serve to illustrate and should not be regarded as dimensional drawings
for construction and details. The dimensions are not binding.
The layout of the touch screen is continuously improved, which implies that
texts and positions of keys and/or fields may deviate from this manual.
A reference such as see 2.5" means: see chapter 2 section 2.5
Explanation of the table form
The operations are mainly described in the table form given below on the
right−hand page. The accompanying illustrations and/or photos are given on
the left page.
Left column: consecutive important operations.
Middle column: the operation is described step by step.
Right column: if a remark is applicable, this is printed at the same level as
the step concerned.
OPERATION METHOD REMARKS
Operation 1 Step 1.1 Remark step 1.1.
Operation 2 Step 2.1
Step 2.2 Remark step 2.2.
Operation 3 Step 3.1
Step 3.2 Remark step 3.1.
Operation 4 Step 4.1
Step 4.2
Step 4.3 Remark step 4.3.
Left column is cancelled when only one operation is to be described.
This manual’s version number: SVE2510Q−01−2005 (E251Q−15)

Definition of symbols
en
BoschVerpackungstechnik
−S027590(5)
Dangerzone Dangerof
CorrosiveHotsurface
Explosivesubstances Explosiveatmosphere
Dangeroffire
Dangerofcrushing
electricityorhighvoltage
Safety symbols
These symbols are printed beside all safety instructions contained in this manual, where
potential danger to life and limb is indicated.
Particular attention must be paid to these instructions and personnel are to exercise ex
treme caution at all times. All users/operators must be fully informed of operational safety
instructions.
Hazardousor
Hangingloads substances
irritatingsubstances
Key words in safety notices and their definition
Keyword Application
Danger! danger of injury to personnel
Caution! danger to property and environment
N.B.! for additional information
Notice!
Information symbols
Dyou are required to act
dfor enumerations
’refers to additional facts, causes or consequences
.calls attention to additional information

1 Safety measures PAGE i
en
BoschVerpackungstechnik
−T1−E15
1.1 Correct use 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1 Basic factors concerning the construction of the machine 1. . . . . . . . . . . . . . . . . . . . . . .
1.1.2 Nonpermissible modes of operation 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.3 Permissible modes of operation 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Information for the plant operator 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Warranty and liability 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Requirements of personnel 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.3 Duties of the operator 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.4 Check safety devices 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.5 Nominate and instruct responsible persons 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Operation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1 Measures before putting the machine / line into operation 4. . . . . . . . . . . . . . . . . . . . . .
1.3.2 Measures before working on the machine / line 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.3 Information on cleaning 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.4 Adapting guard devices 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.5 Spare parts 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Electrical/electronic installations 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.1 Important rules of behaviour 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.2 Test in accordance with the accident prevention regulations 8. . . . . . . . . . . . . . . . . . . .
1.5 Safety devices 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 Safety measures PAGE 1
en
BoschVerpackungstechnik
−S040549(5)
1.1 Correct use
1.1.1 Basic factors concerning the construction of the machine
The machine has been constructed in accordance with:
dthe agreements laid down in the contract such as nominal output, product to be filled,
packaging material, packaging media, auxiliary packaging media (containers, closures etc.)
and with the samples with which we have been provided
dthe latest developments in technology and the established safety regulations
When the machine is operated improperly, danger can nevertheless occur to the user’s life and
limb as well as damage to the machine and other material assets.
1.1.2 Nonpermissible modes of operation
It is not allowed to operate the machine
dwith power sources, products, packaging material, packaging media etc. that are not listed in
the order confirmation
dwith power sources, products, packaging material, packaging media etc. that are listed in a
decree on hazardous substances or that have any effect on the health of the operating
personnel
dwith a machine/plant altered by the operator
1.1.3 Permissible modes of operation
Operation of the machine is only permitted, if these operating instructions have been completely
read and understood and the procedures described therein are heeded.
The machine is intended for operation exclusively in accordance with the contract. Any other or
further use of the machine as for example the processing of products not listed in the order
confirmation as well as operating with dangerous or hazardous substances is contrary to the
regulations.
For damage resulting from use contrary to regulations the manufacturer/supplier assumes no
liability. The risk is exclusively with the operator.
In addition the following is valid for pharmaceutical machines:
dFor protection of the entire personnel against product contamination, the machine supple
ments as agreed in the contract must be installed. Adequate functioning must be proven
dSufficient precautions must be taken on site to protect personnel against product contamina
tion, if any jobs have to be executed on the machine outside of normal operation (e.g. clean
ing, waste disposal, repairs)
dThe entire personnel must receive ongoing training on the dangers from product contamina
tion

1 Safety measures PAGE 2
en
BoschVerpackungstechnik
−S029332(5)−E15
1.2 Information for the plant operator
1.2.1 Warranty and liability
The warranty and liability are governed by the conditions laid down in the contract.
Notice!
The right to warranty and liability shall lapse, if any software changes are effected
without the knowledge and permission of Robert Bosch GmbH.
1.2.2 Requirements of personnel
Danger of accident!
Work at/with the machine may only be carried out by trained, skilled personnel.
In addition, the personnel must be charged with the operation by the operator.
Connection, setting, maintenance and repair work may only be carried out by trained, skilled
personnel.
Persons who operate powerdriven work media must ensure that they endanger neither
themselves nor others by movements that entail danger.
The owner/user of powerdriven operating media may assign work which entails potential danger
only to such persons who are authorized to execute such work and who
dare able to carry out such work independently and with safety or
dfollowing previous instruction are under the supervision of a person who is familiar with this
work
Danger can occur if the machine is operated by unskilled personnel or used contrary to the
regulations.

1 Safety measures PAGE 3
en
BoschVerpackungstechnik
−S029332(5)−E15
1.2 Information for the plant operator
1.2.3 Duties of the operator
Danger of accident!
Incorrect operating and irregular condition of the machine causes risks.
It is the operator’s duty to ensure correct operation of the machine according to the
regulations. Danger points occurring between BOSCH machines and customer
installations must be rendered safe by the user/operator.
1.2.4 Check safety devices
DSafety devices, warning systems, locking devices and couplings of packaging and
supplementary packaging machines must be checked at least once a year by a specialist for
their safe condition.
DCheck on by an impedance measurement in accordance with 612.6.3 of the IEC
60364−6−61 the connection between the internal (terminals) safety earth and the external
safety earth respectively the external safety conductor depending on the electrical source
(power supply) and in accordance with the local general standards.
DDevices extracting harmful substances must be checked for their efficiency by a specialist
prior to the initial startup.
DThe abovementioned test results must be documented on a test certificate and be stored
until the next check.
1.2.5 Nominate and instruct responsible persons
DOnly skilled and trained personnel are to be assigned and their responsibility for operation,
setting, maintenance and repair work must be clearly defined.
DRegularly check if the personnel are working in accordance with the safety regulations and
are conscious of the dangers involved.
DBefore starting the machine the personnel are requested to have read and understood the
operating manual, especially the chapter about "Safety measures" as well as the valid
regulations.
DThe instructions and regulations must be kept so that they are easily accessible for the
operation and maintenance personnel.
Notice!
Comply with all other general and legal regulations in order to avoid accidents and
to protect our environment.

1 Safety measures PAGE 4
en
BoschVerpackungstechnik
−S029332(5)−E15
1.3 Operation
Danger of being injured!
Inside of the machine there is a higher risk of accidents due to moving masses and
rotating or hot machine parts.
Do not wear long unbound hair, loose clothing or jewelry and rings. There is danger
of being injured e.g. by getting caught or drawn in.
Do not climb on the machine while it is in operation.
High guards −open at the top −must not be reached over.
Wear closefitting clothes. Protect long hair with a hairnet. Don’t wear jewelry.
N.B.!
For the protection of the operating personnel there are warning/safety symbols
attached to the machine. Please observe these signs and pay particular attention.
Immediately renew damaged or illegible warning/safety symbols!
1.3.1 Measures before putting the machine / line into operation
Item Measures
1 Movable packaging and auxiliary packaging machines must be secured against their
unintentional rolling away.
2 Check the machine for recognizable damages.
Immediately inform the responsible superior about trouble or damage at the
machine. Do not continue production before all problems are eliminated.
3 Wear the necessary ear protection and safety clothes.
4 Check safety devices (see "safety devices").
5 Information to personnel
The machine operator must warn his colleagues before each actuation of the
machine. In addition, he is obliged to check that nobody is located within the range
of the moving parts of the machine or is reaching into it.

1 Safety measures PAGE 5
en
BoschVerpackungstechnik
−S029332(5)−E15
1.3 Operation
Danger of explosion!
Pneumatic, steam pressure and hydraulic systems are under pressure.
In case of incorrect removal, explosion and serious accidents may be the result.
Before removing the devices, pressure must be released.
Danger of falling!
During installation work in high positions there is danger of falling.
When working in high positions secure yourself by holding devices!
Use additional safety steps or ascents provided for this purpose. Do not use
machine parts for climbing!
Keep clean all handles, steps, railings, landings, platforms and ladders!
1.3.2 Measures before working on the machine / line
Item Measures
1 Heed the information mentioned in "electrical/electronic installations"
2 Switch off the machine in compliance with this operating manual and assure that it
cannot be switched on accidentally.
3 Lock main control cabinet and remove key and/or attach a warning sign at the main
switch.
4 Before working on the pneumatic, steam pressure, and hydraulic devices the pressure
generator must be switched off and the stored pressure has to be released.
5 Movable parts as for example upper parts of the stations or movable guidingways must
be secured with fixing devices.
6 Before working wait till all hot parts of the machine are cooled down.
7 The working area must be spaciously secured (barrier chains, warning signs).
8 Inform personnel, assign one person with the responsibility of operation.
9 Cancel faults.

1 Safety measures PAGE 6
en
BoschVerpackungstechnik
−S029332(5)−E15
1.3 Operation
1.3.3 Information on cleaning
Danger of being injured!
During operation of the machine there is a higher risk of accidents due to movable
masses and rotating or hot parts.
Cleaning work may not be performed on moving parts of packaging and auxiliary
packaging machines while they are in operation.
Heed the information in chapter 7 !
1.3.4 Adapting guard devices
Danger!
Due to arbitrary changes or modifications, risks can arise when working on the
machine.
Do not carry out any changes and do not add any parts or make any modification
work on the machine which could influence the safety of operation.
This also applies to the installation and adjustment of safety devices and valves as
well as for the welding on carrying parts.
Packaging and auxiliary packaging machines with sizedependent separating guard devices may
not be put back into operation after each changeover until the latter have been adapted to the
new size.
1.3.5 Spare parts
Spare parts must comply with the technical requirements demanded by the manufacturer.
Fasten bigger parts and subassemblies correctly to lifting devices. Only use technically perfect
lifting devices.

1 Safety measures PAGE 7
en
BoschVerpackungstechnik
−S029332(5)−E15
1.4 Electrical/electronicinstallations
Danger to life!
There is danger to life from contact with fuses or parts carrying live voltages.
Before carrying out work on electrical devices, the whole line has to be
disconnected from the mains. This can be done by switching off the main switch
and/or by drawing the mains plug.
Notice!
Work on electrical parts/subassemblies must only be carried out by a skilled
electrician in accordance with the rules of electrical engineering.
1.4.1 Important rules of behaviour
Item Measures
1 Inspect the machine regularly. Eliminate immediately any defects or faults. Switch off
the machine until the defects have been eliminated.
2Any defects ascertained on electrical installations/subassemblies/operating means
must be rectified immediately. If imminent danger exists, the installation, subassembly
or operating means may not be used in a defective condition.
3Any machinery and plant parts on which servicing, maintenance and repair work is
being performed, must be switched voltagefree.
First of all check that the parts that have been switched off are indeed voltagefree,
then earth and shortcircuit them and insulate any neighbouring parts that are live.
4 If any work is necessary on voltageconducting parts, involve a second person who can
actuate the EMERGENCY STOP switch or the main switch and thus disconnect the
voltage in an emergency.
During work guard off the work area and provide it with a warning sign. Use only
electrically insulated tools !
5 When working on highvoltage subassemblies, after disconnection of the voltage
connect the supply cable to earth and shortcircuit the components, e.g.capacitors, by
means of an earthing rod !
6 Fuses may not be patched or bypassed.
Insert only such fuses as specified by the manufacturer.

1 Safety measures PAGE 8
en
BoschVerpackungstechnik
−S029332(5)−E15
1.4 Electrical/electronicinstallations
1.4.2 Test in accordance with the accident prevention regulations
In the event of configuration or installation of a machine/line or of operating means from different
manufacturers or suppliers, subsequent to reworking of products supplied by us with intervention
into the electrical equipment, a precise test shall be carried out, in compliance with the valid
accident prevention regulations and the respectively applicable electrical engineering rules, by
the operator, prior to starting the machine.
In case of any open questions or work for which you need the necessary specialists, please
contact Messrs. Bosch for support.

1 Safety measures PAGE 9
en
BoschVerpackungstechnik
−Veiligheidsv
1.5 Safety devices
Danger!
Only operate the machine when all safety devices are available and in operative
condition!
You, as server or opersator of the machine are responsible for the duly operation of
the machine!
The machine is constructed in accordance with the actual valid and legal regulations and reliable
in its operation. Nevertheless there are risks in case of incorrect handling or if the machine runs in
non−operative condition.
Constructively non−excluding danger zones have to be equipped with safety devices and if
necessary they have to be marked with warning signs at the machine and with information for
safety working in the operation manual.
The machine is equipped with the following safety devices:
1 Warning signs at danger zones
2 Optical fault display
3 Acoustic fault display (only if installed)
4 Automatic control of the working process and automatic interruption of operation at faults
5EMERGENCY STOP impact key on the side of the operating panel
6 Automatic machine stop when opening the safety devices in the working range of the
machine
7 Control cabinet with mechanically locking main switch.
Do not wash down with hose or high−pressure cleaning device
8 Metal covering of the drives and the moveable mechanical components
9 Metal covering of electrically loaded parts
10 Transparent plastic sheets in front of machine parts which must be observed

2 Transport, installation and connections PAGE i
en
BoschVerpackungstechnik
−T2
2.1 Supply 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1 Scope of supply 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.2 Packing 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Storage and conservation 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Information on liability 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Transportation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.1 Machine weight 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.2 Transporting the machine mounted on a pallet, with a fork−lift or fork−lift truck 4. . . .
2.4.3 Transporting with transport rollers 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.4 Transportation with a hoist or crane 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 Installation 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.1 Preparations 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.2 Installing the machine 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.3 Installationdrawing 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.4 Compressed−air connection and consumption 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.5 Electrical connection 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6 Changing the installation location 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7 Dismantling 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.1 Requisite qualifications 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.2 Scrapping and disposal 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Transport, installation and connections PAGE 1
en
BoschVerpackungstechnik
−T2.1−blz1_S029336(5.1)
2.1 Supply
2.1.1 Scope of supply
Compare the entire scope of supply with the
order and the shipping note.
Check if shipment is complete
Check if shipment is complete using the
attached shipping note! Otherwise we refer to
our general conditions for the supply of
machines.
Report damage
In case of damage caused by insufficient
packing or during transport the forwarding
agents, the insurance company and the machine
supplier are to be informed immediately after
delivery of the machine with all accessories.
2.1.2 Packing
Normal freight
The line is supplied in various transport boxes.
Each transport unit is fastened with screws on a
wooden pallet and covered by a plastic film.
Sea freight
With sea transportation the wooden pallets are
additionally provided with a wooden crate.
Air freight
For air freight the wooden pallets are provided
with plywood crates.