Bosch IndraControl PR21 User manual

IndraControl
PR21
Embedded Automation Computer
Operating Instructions
R911389662
Edition 02

IndraControl PR21 Embedded Automa-
tion Computer
Change Record
Edition 02, 2019-11
Refer to tab. 1-1 "Change Record" on page 1
Copyright
© Bosch Rexroth AG 2018
All rights reserved, also regarding any disposal, exploitation, reproduction, edit-
ing, distribution, as well as in the event of applications for industrial property
rights.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this documen-
tation and the availability of the product.
Editorial Department
Development Automation Systems Control Platform, JüKö (MaKo/MePe)
RS-65e49f045680befbc0a8028652efe3b0-2-en-US-3

Table of Contents
Page
1 About this documentation..................................................................... 1
1.1 Overview on target groups and product phases.................................... 1
1.2 Purpose.................................................................................................. 1
1.3 Scope..................................................................................................... 2
1.4 Related documents................................................................................ 2
1.5 Customer feedback................................................................................ 2
2 Product identification and scope of delivery......................................... 2
2.1 Product identification............................................................................ 2
2.2 Scope of delivery................................................................................... 3
3 Using safety instructions........................................................................ 3
3.1 Structure of the safety instructions....................................................... 3
3.2 Explaining signal words and safety alert symbol................................... 3
3.3 Symbols used......................................................................................... 4
3.4 Explaining the signal alert symbol on the device................................... 4
4 Intended use.......................................................................................... 5
5 Spare parts, accessories and wear parts.............................................. 5
5.1 External 24 V power supply unit............................................................ 5
5.2 Wear parts............................................................................................. 5
5.2.1 CMOS battery........................................................................................ 5
6 Ambient conditions................................................................................ 6
7 Technical data........................................................................................ 6
8 Standards.............................................................................................. 7
8.1 Standards used...................................................................................... 7
8.2 FCC........................................................................................................ 8
8.3 CE marking............................................................................................. 8
8.3.1 Declaration of conformity...................................................................... 8
8.4 UL/CSA certified.................................................................................... 8
9 Interfaces............................................................................................... 9
9.1 Overview................................................................................................ 9
IndraControl PR21 Embedded Automa-
tion Computer
I
Table of Contents
R911389662_Edition 02 Bosch Rexroth AG

Page
9.2 PC voltage supply XD1......................................................................... 10
9.3 USB ports XF30 to XF33...................................................................... 10
9.4 Ethernet interfaces XF5, XF6............................................................... 11
9.5 Video interface..................................................................................... 11
9.6 2 x GBit LAN......................................................................................... 11
10 Mounting, assembly and electrical installation.................................... 11
10.1 Dimensions of the embedded automation computer........................... 12
10.2 Installation notes................................................................................. 19
10.3 Electric installation.............................................................................. 19
10.3.1 Connecting the embedded automation computer to the 24 V voltage
supply.................................................................................................. 19
10.3.2 Overall connection diagram – Power supply unit and embedded au-
tomation computer.............................................................................. 20
11 Commissioning.................................................................................... 20
11.1 IT security............................................................................................ 20
11.2 Network configuration......................................................................... 20
11.3 Interface configuration XF50, XF51..................................................... 20
12 Device description............................................................................... 21
12.1 Reset and power buttons..................................................................... 21
12.2 Operating and error display................................................................. 21
13 Error causes and troubleshooting........................................................ 22
14 Maintenance........................................................................................ 22
14.1 Scheduled maintenance tasks............................................................. 22
15 Ordering information........................................................................... 22
15.1 Accessories and spare parts................................................................ 22
15.2 Type code............................................................................................. 23
16 Disposal............................................................................................... 24
16.1 Return.................................................................................................. 24
16.2 Packaging............................................................................................. 24
17 Service and support............................................................................ 24
II
Table of Contents
IndraControl PR21 Embedded Automa-
tion Computer
Bosch Rexroth AG R911389662_Edition 02

Page
Index.................................................................................................... 27
IndraControl PR21 Embedded Automa-
tion Computer
III
Table of Contents
R911389662_Edition 02 Bosch Rexroth AG

IV IndraControl PR21 Embedded Automa-
tion Computer
Bosch Rexroth AG R911389662_Edition 02

1 About this documentation
Editions of this documentation
Edition Release
Date
Note
01 2018-04 First edition
02 2019-11 Notes on WLAN, Bluetooth and 4G removed, updates
Tab. 1-1: Change Record
1.1 Overview on target groups and product phases
In the following illustration, the framed activities, product phases and target
groups refer to the present documentation.
Example: In the product phase "Mounting (assembly/installation)", the "mechan-
ic/electrician" can execute the activity "install" using this documentation.
Presales Aftersales
Selection Mounting
(assembly/installation)
Engineering Commissioning Operation Decommissioning
Product
phases
Target
groups
Activities
Design engineer
Programmer
Technologist
Process
specialist
Select
Prepare
Design
Construct
Mechanic/
electrician
Unpack
Mount
Install
Programmer
Commissioning engineer
Parameterize
Program
Configure
Simulate
Technologist
Process specialist
Optimize
Test
Machine
operator
Maintenance
technician
Service
Operate
Maintain
Remove
faults
Create
the NC program
Mechanic/
electrician
Disposal company
Dismount
Dispose
Fig. 1-1: Assigning the present documentation to the target groups, product phases and ac-
tivities of the target group
1.2 Purpose
This document instructs the technical staff of the machine manufacturer on how
to perform the mechanical and electrical installation safely and on how to com-
mission the device.
IndraControl PR21 Embedded Automa-
tion Computer
1/29
About this documentation
R911389662_Edition 02 Bosch Rexroth AG

Required qualification: Individual who is able to assess the tasks assigned and
to identify possible safety risks owing to qualification in the subject, knowledge
and experience. The individual should also be familiar with the standards and
regulations.
1.3 Scope
This operating instruction applies to all embedded automation computers whose
type code starts with "PR21…". The type code is located on the type plate of the
device, also refer to chapter 2.1 "Product identification" on page 2.
1.4 Related documents
Title Part number and document type
Rexroth IndraControl
VAP 01
Power Supply Unit
R911339613
Operating Instructions
Rexroth IndraControl
PR and VR Devices
Software Applications
R911384733
Project Planning Manual
Tab. 1-2: Required and supplementing documentation
1.5 Customer feedback
Customer requests, comments or suggestions for improvement are of great im-
portance to us. Please email your feedback on the documentations to Feed-
[e-mail]. Directly insert comments in the elec-
tronic PDF document and send the PDF file to Bosch Rexroth.
2 Product identification and scope of delivery
2.1 Product identification
Description Example
Part number PN: R911123456
Type code TYPE: PR2100...
Serial number SN: 123456789123456
Plant (7260)
Manufacturing date MD: 17W40
Name of origin Made in...
Company address Bosch Rexroth AG, 97816 Lohr, Germany
CE conformity marking CE
Rexroth Data Matrix Code
2/29
Product identification and scope of delivery
IndraControl PR21 Embedded Automa-
tion Computer
Bosch Rexroth AG R911389662_Edition 02

Description Example
Voltage specification UN DC 24 V
Current specification IN 0.8 A
Ambient temperature T(amb) 0-50 °C
Certification markings UL, FCC, China-RoHS, ...
Tab. 2-1: Specifications on the type plate, example
2.2 Scope of delivery
●Embedded automation computer
●Safety instructions
●Assembly kit (already mounted)
●24 V connection terminal
●Firmware image USB recovery stick
3 Using safety instructions
3.1 Structure of the safety instructions
The safety instructions are structured as follows:
Burns and chemical burns due to wrong
battery treatment!
CAUTION
Safety alert symbol
Signal word
Avoiding danger
Do not open the batteries and do not heat them over 80 °C.
Consequences and
source of danger
Fig. 3-1: Structure of the safety instructions
3.2 Explaining signal words and safety alert symbol
The safety instructions in this documentation contain specific signal words
(danger, warning, caution, notice) and, if necessary, a safety alert symbol
(according to ANSI Z535.6-2006).
The signal word draws attention to the safety instruction and indicates the risk
potential.
IndraControl PR21 Embedded Automa-
tion Computer
3/29
Using safety instructions
R911389662_Edition 02 Bosch Rexroth AG

The safety alert symbol (triangular safety reflector with exclamation marks),
preceding the signal words Danger, Warning, Caution indicates hazards for
persons.
DANGER
In case of non-compliance with this safety instruction, death or serious injury
will occur.
WARNING
In case of non-compliance with this safety instruction, death or serious injury
can occur.
CAUTION
In case of non-compliance with this safety instruction, minor or moderate injury
can occur.
NOTICE
In case of non-compliance with this safety instruction, material damage can
occur.
3.3 Symbols used
Pointers are displayed as follows:
This is a note.
Tips are displayed as follows:
This is a tip.
3.4 Explaining the signal alert symbol on the device
krax
If this symbol is on your device, you have to observe the documentation
on the device. The respective documentation informs on the type of
hazard as well as the steps required to avoid this hazard.
4/29
Using safety instructions
IndraControl PR21 Embedded Automa-
tion Computer
Bosch Rexroth AG R911389662_Edition 02