Bosch Rexroth lndraControl VPB 40.1 Technical manual

Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics

Rexroth IndraControl VPB 40.1
Control Cabinet PC
Project Planning Manual
DOK-SUPPL*-VPB*40.1***-PR02-EN-P
RS-e5b02d3ca3a7f3010a6846a001c4f9bb-1-en-US-5
This documentation describes the control cabinet PC VPB 40.1
Edition Release Date Notes
120-2100-B384-01/EN 10.2005 First edition
120-2100-B384-02/EN 07.2010 Revised edition
Copyright © Bosch Rexroth AG, 2005
Copying this document, giving it to others and the use or communication of the
contents thereof without express authority, are forbidden. Offenders are liable
for the payment of damages. All rights are reserved in the event of the grant of
a patent or the registration of a utility model or design (DIN 34-1).
Validity The specified data is for product description purposes only and may not be
deemed to be guaranteed unless expressly confirmed in the contract. All rights
are reserved with respect to the content of this documentation and the availa‐
bility of the product.
Published by Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 ■ 97816 Lohr am Main, Germany
Phone [phone] ■ Fax [phone]
http://www.boschrexroth.com/
Development Control Platform HB (CS)
Note This document has been printed on chlorine-free bleached paper.
Title
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Internal File Reference
Purpose of Documentation
Record of Revision
Bosch Rexroth AG DOK-SUPPL*-VPB*40.1***-PR02-EN-P
Rexroth IndraControl VPB 40.1 Control Cabinet PC

Table of Contents
Page
1 System Presentation...................................................................................................... 5
1.1 Brief Description VPB 40.1..................................................................................................................... 5
1.2 Variants................................................................................................................................................... 5
1.2.1 Characteristic Features....................................................................................................................... 5
1.3 Operating System................................................................................................................................... 6
1.4 Commissioning....................................................................................................................................... 6
2 Important Instructions on Use ....................................................................................... 7
2.1 Appropriate Use ..................................................................................................................................... 7
2.1.1 Introduction.......................................................................................................................................... 7
2.1.2 Areas of Use and Application.............................................................................................................. 7
2.2 Inappropriate Use................................................................................................................................... 8
3 Safety Instructions for Electric Drives and Controls ...................................................... 9
3.1 Definitions of Terms................................................................................................................................ 9
3.2 General Information.............................................................................................................................. 10
3.2.1 Using the Safety Instructions and Passing Them on to Others......................................................... 10
3.2.2 Requirements for Safe Use............................................................................................................... 10
3.2.3 Hazards by Improper Use.................................................................................................................. 11
3.3 Instructions with Regard to Specific Dangers....................................................................................... 12
3.3.1 Protection Against Contact with Electrical Parts and Housings......................................................... 12
3.3.2 Protective Extra-Low Voltage as Protection Against Electric Shock ................................................ 13
3.3.3 Protection Against Dangerous Movements....................................................................................... 13
3.3.4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting.............. 15
3.3.5 Protection Against Contact With Hot Parts........................................................................................ 15
3.3.6 Protection During Handling and Mounting......................................................................................... 15
3.3.7 Battery Safety.................................................................................................................................... 16
3.3.8 Protection Against Pressurized Systems........................................................................................... 16
3.4 Explanation of Signal Words and the Safety Alert Symbol................................................................... 17
4 Technical Data............................................................................................................. 19
4.1 PC Box.................................................................................................................................................. 19
4.2 Power Supply Unit 115 V / 230 V......................................................................................................... 19
4.3 24 V Voltage Supply............................................................................................................................. 20
4.4 Ambient Conditions............................................................................................................................... 21
4.5 Used Standards.................................................................................................................................... 21
4.6 CE Marking........................................................................................................................................... 22
4.6.1 Declaration of Conformity ................................................................................................................. 22
4.6.2 Note for the Machine Manufacturer................................................................................................... 22
4.7 UL/CSA Certified.................................................................................................................................. 23
4.8 Wear Parts............................................................................................................................................ 23
4.9 Compatibility Test................................................................................................................................. 24
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Table of Contents

Page
5 Dimensions, Installation............................................................................................... 25
5.1 General Information.............................................................................................................................. 25
5.2 Housing Dimensions............................................................................................................................. 25
5.3 Installation Notes.................................................................................................................................. 27
6 Display and Operating Components............................................................................ 29
6.1 Monitor and Keyboard.......................................................................................................................... 29
6.2 Operating and Error Display................................................................................................................. 29
7 Connections................................................................................................................. 31
7.1 View on the Connector Panel............................................................................................................... 31
7.2 Interfaces.............................................................................................................................................. 31
7.2.1 General Information........................................................................................................................... 31
7.2.2 Overview............................................................................................................................................ 31
7.2.3 Serial Interfaces XCOM1 to XCOM3 ................................................................................................ 32
7.2.4 Serial Interfaces, Settings.................................................................................................................. 33
7.2.5 Parallel Interface XLPT1.................................................................................................................... 34
7.2.6 USB Interfaces XUSB........................................................................................................................ 35
7.2.7 Ethernet Interface XEthernet............................................................................................................. 36
7.2.8 VGA Interface XVGA......................................................................................................................... 37
7.2.9 Combined Keyboard/Mouse Interface XKeyb................................................................................... 38
7.2.10 Mouse Interface XMouse................................................................................................................... 38
7.2.11 PC Voltage Supply X10, X20............................................................................................................. 40
7.2.12 Battery Connection X19..................................................................................................................... 44
7.2.13 Display Interfaces X71....................................................................................................................... 45
........................................................................................................................................................ 45
8 Maintenance and Installation....................................................................................... 47
8.1 General Information.............................................................................................................................. 47
8.2 Hard Disk.............................................................................................................................................. 47
8.3 CMOS Battery....................................................................................................................................... 49
8.4 Battery Pack......................................................................................................................................... 49
8.5 Extension Cards................................................................................................................................... 53
8.5.1 General Information........................................................................................................................... 53
8.5.2 Installing Extension Cards................................................................................................................. 53
8.5.3 BIOS Settings.................................................................................................................................... 56
8.6 Exchanging the Fuses.......................................................................................................................... 56
9 Software....................................................................................................................... 59
9.1 Application Software of the Monitoring Functions................................................................................. 59
9.1.1 Temperature Monitoring.................................................................................................................... 59
9.1.2 Uninterruptible Power Supply (UPS)................................................................................................. 59
General Information........................................................................................................................ 59
Operating Principle of the UPS....................................................................................................... 59
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Table of Contents

Page
UPS NT Program ........................................................................................................................... 60
UPS NT - Operation and Configuration.......................................................................................... 61
9.2 Touch Screen Software........................................................................................................................ 68
10 Environmental Protection and Disposal ...................................................................... 71
10.1 Environmental Protection...................................................................................................................... 71
10.2 Disposal................................................................................................................................................ 71
11 Ordering Information.................................................................................................... 73
11.1 Type Designation Code........................................................................................................................ 73
11.2 Accessories.......................................................................................................................................... 74
11.2.1 Network Connection.......................................................................................................................... 74
11.2.2 Battery Pack and cables.................................................................................................................... 74
11.2.3 Y-Repeater........................................................................................................................................ 74
11.2.4 Connecting Cable to VDP 16, VDP 40 and VDP 60 (G4 and G5 Display Interface)......................... 74
12 Service and Support.................................................................................................... 77
Index............................................................................................................................ 79
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Table of Contents

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1 System Presentation
1.1 Brief Description VPB 40.1
The VPB 40.1 is a control cabinet PC that forms a PC-based operator terminal
when combined with a VDP 16, VDP 40 or VDP 60 display. Depending on the
application or configuration, the operator terminal can also fulfill the control
functionalities.
Fig.1-1: VPB 40.1 with 3-slot box and connected display VDP (not included in
the scope of delivery)
The VPB 40.1 is connected to the G4 or G5 serial display interface of VDP 16,
VDP 40 or VDP 60 via a connecting cable with a length of up to 30 m. Thus,
the VPB 40.1 can be installed in the control cabinet and the display in its door
or at the machine.
The VPB 40.1 consists of two tightly connected parts:
● The PC box contains the actual PC, including the hard disk and the power
supply unit with uninterruptible power supply (UPS). Depending on the
variant the PC box provides three or four slots. The standard interface and
some special interfaces are available on a plugboard.
● The display interface and a RS422 interface (X39), which is to be used as
alternative for the 24 V interface XCOM1, are integrated in the second
housing part mounted on the PC box. Furthermore, five LEDs to display
device states and errors are arranged on this housing. Also, the optionally
available DVD ROM drive or the CD RW recorder system are mounted
here.
1.2 Variants
1.2.1 Characteristic Features
The VPB 40.1 is available in two different housing variants. The possible var‐
iants are described in the designation codes, see chapter 11.1 "Type Desig‐
nation Code" on page 73. Principally, they differ in the used PC box equipped
with 3 or 4 slots.
PC box Type A Type C
Free slots 3 4
Voltage supply AC 85 V to AC 264 V
or DC 24 V
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System Presentation

PC box Type A Type C
Integrated UPS Integrated UPS logic,
Battery packs to be connected externally
Optional drives DVD-ROM,
DVD-ROM / CD-RW
Fig.1-2: PC box, type A and type C
1.3 Operating System
For license reasons the VPB 40.1 is only delivered with already installed oper‐
ating system.
1.4 Commissioning
Mount the device properly, see also chapter 5 "Dimensions, Installation" on
page 25. Then connect the device to the power supply and, if required, to the
network.
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System Presentation

2 Important Instructions on Use
2.1 Appropriate Use
2.1.1 Introduction
Rexroth products represent state-of-the-art developments and manufacturing.
They are tested prior to delivery to ensure operational safety and reliability.
Physical injury and material damage might re‐
sult from an inappropriate use of the products!
WARNING
The products are designed for the use in an industrial environment and may
therefore only be used for the intended purpose. If they are not used as inten‐
ded, situations causing personal injury as well as material damage can occur.
Rexroth disclaims as manufacturer any warranty, liability or dam‐
ages occurring due to inappropriate use of the products. Further‐
more, Rexroth is not paying any compensation. The user is
responsible for any risks resulting from inappropriate use of the
products.
Before using Rexroth products, the following requirements must be met to en‐
sure appropriate use of the products:
● Anyone handling one of the Rexroth products in any way has to read and
understand the respective safety-related guidelines as well as the instruc‐
tions on appropriate use.
● Hardware products have to remain in their original state, in other words,
no modification regarding the design are allowed. Software products must
not be decompiled and their source codes must not be modified.
● Damaged or faulty products must not be implemented or put into opera‐
tion.
● It must be ensured that the products are installed as specified in the doc‐
umentation.
2.1.2 Areas of Use and Application
The VPB 40.1 by Rexroth is a control cabinet PC and becomes a PC-based
operator terminal when used with a VDP display. Depending on the application
and configuration, control functionality can also be carried out.
Danger of destruction of the device if not ex‐
pressly stated accessories, add-on compo‐
nents and other components, cables, conduits,
software and firmware is used.
NOTICE
The VPB 40.1 may only be used with the accessories and add-on components
specified in this documentation. Components not named expressly mentioned
must neither be mounted nor connected. The same applies to cables and con‐
duits.
The products may only be operated with the expressly stated configurations
and component combinations as well as with the software and firmware which
is given and specified in the respective functional description.
Typical areas of application of the VPB 40.1 are:
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Important Instructions on Use

● Handling systems and assembly systems
●Packaging and food processing machines
● Printing machines and paper converting machines
● Machine tools
● Wood working machines
The VPB 40.1 may only be operated under the assembly conditions and in‐
stallation conditions, in the specified position of application and under the
specified ambient conditions (temperature, degree of protection, humidity, EMC
etc.) given in this documentation.
2.2 Inappropriate Use
The application of VPB 40.1 that are not whithin the specicified areas of appli‐
cation or under operating conditions deviating from the operating conditions
and technical data specified in the documentation are considered as "inappro‐
priate".
VPB 40.1 must not be used if ...
● it is exposed to operating conditions that do not fulfill the ambient condi‐
tions specified. For instance, operation under water, in case of extreme
variations of temperature or in extreme maximum temperatures is not al‐
lowed.
● the intended applications have not expressly been allowed by Rexroth.
Please note the general specifications in the general safety instructions!
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Important Instructions on Use