Bosch Rexroth VSB 40.1 Technical manual

Rexroth IndraControl VCP 20
Rexroth VSB 40.1 R911310079
Edition 01
Project Planning Manual
Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics

About this Documentation VSB 40.1
DOK-SUPPL*-VSB*40.1***-PR01-EN-P
Rexroth VSB 40.1
Project Planning Manual
DOK-SUPPL*-VSB*40.1***-PR01-EN-P
Document Number, 120-2100-B372-01/EN
This documentation describes the industrial PC VSB 40.1.
Description Release
Date
Notes
120-2100-B372-01/EN 05/05 First Edition
 2005 Bosch Rexroth AG
Copying this document, giving it to others and the use or communication
of the contents thereof without express authority, are forbidden. Offenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design
(DIN 34-1).
The specified data is for product description purposes only and may not
be deemed to be guaranteed unless expressly confirmed in the contract.
All rights are reserved with respect to the content of this documentation
and the availability of the product.
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 •D-97816 Lohr a. Main
Telephone [phone] •Tx 68 94 21 •Fax [phone]
http://www.boschrexroth.com/
Dept. BRC/EPY (NH)
This document has been printed on chlorine-free bleached paper.
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VSB 40.1 Contents I
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Contents
1 System Presentation 1-1
1.1 Brief Description VSB 40.1 ........................................................................................................... 1-1
1.2 Operating System ......................................................................................................................... 1-1
1.3 Commissioning ............................................................................................................................. 1-2
2 Important Directions for Use 2-1
2.1 Appropriate Use............................................................................................................................ 2-1
Introduction .............................................................................................................................. 2-1
Areas of Use and Application .................................................................................................. 2-2
2.2 Inappropriate Use ......................................................................................................................... 2-2
3 Safety Instructions for Electric Drives and Controls 3-1
3.1 Introduction ................................................................................................................................... 3-1
3.2 Explanations ................................................................................................................................. 3-1
3.3 Hazards by Improper Use............................................................................................................. 3-2
3.4 General Information ...................................................................................................................... 3-3
3.5 Protection Against Contact with Electrical Parts........................................................................... 3-4
3.6 Protection Against Electric Shock by Protective Low Voltage (PELV) ......................................... 3-5
3.7 Protection Against Dangerous Movements .................................................................................. 3-6
3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and
Mounting ....................................................................................................................................... 3-7
3.9 Protection Against Contact with Hot Parts....................................................................................3-8
3.10 Protection During Handling and Mounting.................................................................................... 3-8
3.11 Battery Safety ............................................................................................................................... 3-9
3.12 Protection Against Pressurized Systems......................................................................................3-9
4 Technical Data 4-1
4.1 PC Box.......................................................................................................................................... 4-1
4.2 Power Supply 115 V / 230 V......................................................................................................... 4-2
4.3 Power Supply Unit 24 V................................................................................................................ 4-2
4.4 Ambient Conditions....................................................................................................................... 4-3
4.5 Used Standards ............................................................................................................................ 4-3
4.6 Wear Parts.................................................................................................................................... 4-4
4.7 Compatibility Test ......................................................................................................................... 4-5
5 Dimensions and Installation Notes 5-1
5.1 Mounting the VSB 40.1, Variant NN ............................................................................................. 5-2
Mounting with Connector Panel in Forward Direction ............................................................. 5-2
Mounting with Connector Panel on the Top Side.................................................................... 5-3

II Contents VSB 40.1
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5.2 Mounting the VSB 40.1, Variant LS.............................................................................................. 5-4
Mounting with Connector Panel in Forward Direction ............................................................. 5-4
5.3 Installation Notes .......................................................................................................................... 5-5
6 Display and Operating Components 6-1
6.1 Power Button ................................................................................................................................ 6-1
6.2 Display, Monitor and Keyboard .................................................................................................... 6-1
Display VDP............................................................................................................................. 6-1
VGA Monitor ............................................................................................................................ 6-1
Selection of the Graphic Driver................................................................................................ 6-1
7 PC Box 7-1
7.1 View on the Connector Panel ....................................................................................................... 7-1
7.2 Interfaces ...................................................................................................................................... 7-1
Overview.................................................................................................................................. 7-1
Serial Interface XCOM............................................................................................................. 7-2
Settings of the Serial Interface ................................................................................................7-2
Parallel Interface XLPT............................................................................................................ 7-3
XUSB Interfaces ...................................................................................................................... 7-4
Ethernet Interface XLAN.......................................................................................................... 7-5
XVGA Interface........................................................................................................................ 7-5
Keyboard Interface XKB ..........................................................................................................7-7
Mouse Interface XMouse......................................................................................................... 7-7
GIGASTAR interface X71........................................................................................................ 7-8
PC Power Supply..................................................................................................................... 7-9
8 Maintenance and Installation 8-1
8.1 General Information ...................................................................................................................... 8-1
8.2 CMOS Battery............................................................................................................................... 8-2
8.3 Connection of the Uninterruptibe Power Supply........................................................................... 8-2
Mounting the UPS.................................................................................................................... 8-2
8.4 Hard Disk ...................................................................................................................................... 8-3
8.5 Extension Cards ........................................................................................................................... 8-9
Insert an Extension Card ......................................................................................................... 8-9
BIOS Settings ........................................................................................................................ 8-11
9 UPS Software 9-1
10 Ordering Information 10-1
10.1 Type CodeVSB40.1................................................................................................................... 10-1
10.2 Accessories ................................................................................................................................ 10-2
Network Connection .............................................................................................................. 10-2
Connecting Cables to the VDP 16.1, VDP 40.1 and VDP 60.1 (GIGASTAR Interface) ....... 10-2
Uninterruptible Power Supply................................................................................................ 10-2
Storage Media ....................................................................................................................... 10-2

VSB 40.1 Contents III
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11 List of Figures 11-1
12 Index 12-1
13 Service & Support 13-1
13.1 Helpdesk..................................................................................................................................... 13-1
13.2 Service-Hotline ........................................................................................................................... 13-1
13.3 Internet........................................................................................................................................ 13-1
13.4 Vor der Kontaktaufnahme... - Before contacting us... ................................................................ 13-1
13.5 Kundenbetreuungsstellen - Sales & Service Facilities ............................................................... 13-2

IV Contents VSB 40.1
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VSB 40.1 System Presentation 1-1
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1 System Presentation
1.1 Brief Description VSB 40.1
The VSB 40.1 is an industrial PC, that represents in combination with a
display VDP 16, VDP 40 or VDP 60 a PC-based operator terminal, and
that can – depending on the application or configuration – also perform
control functionalities.
PST2427_25_RGB.jpg
Fig. 1-1: VSB 40.1
The VSB 40.1 is connected with the operator panel interface GIGASTAR
of the display VDP 16, VDP 40 or VDP 60 via a cable with a length of up
to 30 m. Thus, the VSB 40.1 can be installed in the control cabinet and
the display in its door or at the machine.
All components of the VSB including the hard disk and the power supply
unit are accommodated in the so-called PC box. The PC box provides six
PCI slots at the slots A1 to A6.
The plugboard is equipped with the PC standard interfaces. A plug-in card
providing the GIGASTAR interface is inserted at slot A0.
Optionally, the VSB 40.1 can be equipped with a CD ROM drive or a
DVD/CD-RW drive.
1.2 Operating System
For license reasons the VSB 40.1 devices are only delivered with already
installed operating system.

1-2 System Presentation VSB 40.1
DOK-SUPPL*-VSB*40.1***-PR01-EN-P
1.3 Commissioning
Mount the device properly (for this, see chapter "Dimensions and
Installation Notes as of page 5-1). Then, connect the device to the power
supply and, if required, to the network.

VSB 40.1 Important Directions for Use 2-1
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2 Important Directions for Use
2.1 Appropriate Use
Introduction
Bosch Rexroth products represent state-of-the-art developments and
manufacturing. They are tested prior to delivery to ensure operating safety
and reliability.
The products may only be used in the manner that is defined as
appropriate. If they are used in an inappropriate manner, then situations
can develop that may lead to property damage or injury to personnel.
Note: Bosch Rexroth, as manufacturer, is not liable for any damages
resulting from inappropriate use. In such cases, the guarantee
and the right to payment of damages resulting from
inappropriate use are forfeited. The user alone carries all
responsibility of the risks.
Before using Bosch Rexroth products, make sure that all the pre-
requisites for appropriate use of the products are satisfied:
•Personnel that in any way, shape or form uses our products must first
read and understand the relevant safety instructions and be familiar
with appropriate use.
•If the product takes the form of hardware, then they must remain in
their original state, in other words, no structural changes are
permitted. It is not permitted to decompile software products or alter
source codes.
•Do not mount damaged or faulty products or use them in operation.
•Make sure that the products have been installed in the manner
described in the relevant documentation.

2-2 Important Directions for Use VSB 40.1
DOK-SUPPL*-VSB*40.1***-PR01-EN-P
Areas of Use and Application
VSB 40.1-type devices of Bosch Rexroth are industrial PCs, that
represent in combination with a display VDP 16, VDP 40 or VDP 60 a PC-
based operator terminal, that can –depending on the application or
configuration –also perform control functionalities.
Note: The VSB 40.1 may only be used with the accessories and
parts specified in this document. If a component has not been
specifically named, then it may not be either mounted or
connected. The same applies to cables and lines.
Operation is only permitted in the specified configurations and
combinations of components using the software and firmware
as specified in the relevant function descriptions.
Typical applications of the VSB 40.1 are:
•Handling and assembly systems,
•Packaging and foodstuff machines,
•Printing and paper processing machines,
•Machine tools,
•Wood working machines.
The VSB 40.1 may only be operated under the assembly, installation and
ambient conditions as described here (temperature, system of protection,
humidity, EMC requirements, etc.) and in the position specified.
2.2 Inappropriate Use
Using the VSB 40.1 outside of the above-referenced areas of application
or under operating conditions other than described in the document and
the technical data specified is defined as "inappropriate use".
The VSP 40.1 may not be used, if
•they are subject to operating conditions that do not meet the above
specified ambient conditions. This includes, for example, operation
under water, in the case of extreme temperature fluctuations or
extremely high maximum temperatures or if
•Bosch Rexroth has not specifically released them for that intended
purpose. Please note the specifications outlined in the general Safety
Guidelines!