Bosch Rexroth IPC 40.2 Technical manual

Rexroth IndraControl VCP 20
Industrial
Hydraulics
Electric Drives
and Controls
Linear Motion and
Assembly Technologies Pneumatics
Service
Automation
Mobile
Hydraulics
Rexroth IPC 40.2 R911307652
Edition 02
Project Planning Manual

About this Documentation IPC 40.2
DOK-SUPPL*-IPC*40.2***-PR02-EN-P
Rexroth IPC 40.2
Project Planning Manual
DOK-SUPPL*-IPC*40.2***-PR02-EN-P
Document Number, 120-2100-B367-02/EN
This documentation describes the industrial PC IPC 40.2.
Description Release
Date
Notes
120-2100-B367-02/EN 01/05 First Englisch Edition
 2005 Bosch Rexroth AG
Copying this document, giving it to others and the use or communication
of the contents thereof without express authority, are forbidden. Offenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design
(DIN 34-1).
The specified data is for product description purposes only and may not
be deemed to be guaranteed unless expressly confirmed in the contract.
All rights are reserved with respect to the content of this documentation
and the availability of the product.
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 •D-97816 Lohr a. Main
Telephone [phone] •Tx 68 94 21 •Fax [phone]
http://www.boschrexroth.com/
Dept. BRC/EPY (NH)
This document has been printed on chlorine-free bleached paper.
Title
Type of Documentation
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Internal File Reference
Purpose of Documentation
Record of Revisions
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Published by
Note

IPC 40.2 Contents I
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Contents
1 System Presentation 1-1
1.1 Brief Description IPC 40.2 ............................................................................................................ 1-1
1.2 Variants......................................................................................................................................... 1-2
Distinguishing Features ........................................................................................................... 1-2
1.3 Operating System ......................................................................................................................... 1-2
1.4 Commissioning ............................................................................................................................. 1-2
2 Important Directions for Use 2-1
2.1 Appropriate Use............................................................................................................................ 2-1
Introduction .............................................................................................................................. 2-1
Areas of Use and Application .................................................................................................. 2-2
2.2 Inappropriate Use ......................................................................................................................... 2-2
3 Safety Instructions for Electric Drives and Controls 3-1
3.1 Introduction ................................................................................................................................... 3-1
3.2 Explanations ................................................................................................................................. 3-1
3.3 Hazards by Improper Use............................................................................................................. 3-2
3.4 General Information...................................................................................................................... 3-3
3.5 Protection Against Contact with Electrical Parts........................................................................... 3-4
3.6 Protection Against Electric Shock by Protective Low Voltage (PELV) ......................................... 3-5
3.7 Protection Against Dangerous Movements .................................................................................. 3-6
3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and
Mounting ....................................................................................................................................... 3-7
3.9 Protection Against Contact with Hot Parts....................................................................................3-8
3.10 Protection During Handling and Mounting.................................................................................... 3-8
3.11 Battery Safety ............................................................................................................................... 3-9
3.12 Protection Against Pressurized Systems......................................................................................3-9
4 Technical Data 4-1
4.1 PC Box.......................................................................................................................................... 4-1
4.2 Power Supply Unit 115 V / 230 V ................................................................................................. 4-2
4.3 Technical Data of the Power Supply Unit 24 V............................................................................. 4-2
4.4 Ambient Conditions....................................................................................................................... 4-3
4.5 Used Standards ............................................................................................................................ 4-3
4.6 Wear Parts.................................................................................................................................... 4-4
4.7 Compatibility Test ......................................................................................................................... 4-5

II Contents IPC 40.2
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5 Dimensions 5-1
5.1 Housing Dimensions..................................................................................................................... 5-1
5.2 Mounting ....................................................................................................................................... 5-2
6 Display and Operating Components 6-1
6.1 Monitor and Keyboard .................................................................................................................. 6-1
6.2 Operating and Error Indication...................................................................................................... 6-2
7 Connections 7-1
7.1 View on the Connector Panel ....................................................................................................... 7-1
7.2 Interfaces ...................................................................................................................................... 7-1
Overview.................................................................................................................................. 7-2
Serial Interfaces XCOM1 to XCOM3....................................................................................... 7-3
Settings of the Serial Interfaces...............................................................................................7-3
Parallel Interface XLPT1.......................................................................................................... 7-4
USB Interfaces ........................................................................................................................ 7-5
Ethernet Interface XEthernet................................................................................................... 7-6
VGA Interface XVGA ............................................................................................................... 7-6
Combined Keyboard/Mouse Interface..................................................................................... 7-8
Mouse Interface....................................................................................................................... 7-8
PC Power Supply..................................................................................................................... 7-9
Battery Connection ................................................................................................................ 7-13
Optional Interfaces ................................................................................................................ 7-14
8 Maintenance and Installation 8-1
8.1 General Information...................................................................................................................... 8-1
8.2 CMOS Battery............................................................................................................................... 8-1
8.3 Hard Disk ...................................................................................................................................... 8-2
8.4 Rechargeable Battery Pack.......................................................................................................... 8-4
8.5 Extension Cards ........................................................................................................................... 8-6
Installing an Extension Card....................................................................................................8-6
BIOS Settings .......................................................................................................................... 8-9
9Software 9-1
9.1 Application Software of the Monitoring Function .......................................................................... 9-1
Temperature Monitoring ..........................................................................................................9-1
Uninterruptible Power Supply (UPS) ....................................................................................... 9-1
Program UPSNT ....................................................................................................................... 9-2
9.2 Touch Screen Software .............................................................................................................. 9-11

IPC 40.2 Contents III
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10 Ordering Information 10-1
10.1 Type Code .................................................................................................................................. 10-1
10.2 Accessories ................................................................................................................................ 10-2
Network Connection .............................................................................................................. 10-2
Battery Pack and Cables....................................................................................................... 10-2
Connecting Cables to the VDP 16.1, VDP 40.1 and VDP 60.1 (GIGASTAR Interface) ....... 10-2
Fastening Brackets................................................................................................................ 10-2
11 List of Figures 11-1
12 Index 12-1
13 Service & Support 13-1
13.1 Helpdesk..................................................................................................................................... 13-1
13.2 Service-Hotline ........................................................................................................................... 13-1
13.3 Internet........................................................................................................................................ 13-1
13.4 Vor der Kontaktaufnahme... - Before contacting us... ................................................................ 13-1
13.5 Kundenbetreuungsstellen - Sales & Service Facilities ............................................................... 13-2

IV Contents IPC 40.2
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IPC 40.2 System Presentation 1-1
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1 System Presentation
1.1 Brief Description IPC 40.2
The IPC 40.2 is an industrial PC, that represents in combination with a
display VDP 16.1, VDP 40.1 or VDP 60.1 a PC-based operator terminal,
and that can – depending on the application or configuration – also
perform control functionalities.
IPC_40_2.tif
Fig. 1-1: IPC 40.2 with 3 slot box
The IPC 40.2 is connected with the operator panel interface GIGASTAR
of the display VDP 16.1, VDP 40.1 or VDP 60.1 via a cable with a length
of up to 30 m . Thus, the IPC 40.2 can be installed in the control cabinet
and the display in its door or at the machine.
As an alternative, the IPC 40.2 can also be equipped with a GIGABIT
interface to connect the Rexroth operator panels BF 312T and BF 315T
or a GIGABIT3 interface to connect the displays BTT 16.1 or BTT 40.1.
The IPC 40.2 consists of two tightly connected parts:
•The PC box contains the PC including the hard disk and the power
supply unit with uninterruptible power supply. Depending on the variant
the PC box provides three or four slots. The standard interface and
some special interfaces are available on a plugboard.
•The serial GIGABIT, GIGABIT3 or GIGASTAR operator panel
interface as well as an RS422 interface (X39) used as alternative to
the 24 V interface XCOM1 are integrated in the second housing part
mounted on the PC box. Furthermore, five light-emitting diodes to
display device states and errors are arranged on this housing. Also,
the optionally available CD ROM drive or the CD RW distiller are
mounted here.

1-2 System Presentation IPC 40.2
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1.2 Variants
Distinguishing Features
There are different variants of the IPC 40.2. The possible variants are
described by the type code (see section 10.1). Principally, they differ in
the used PC box equipped with 3 or 4 slots.
PC box Type A Type C
Free slots 3 4
Power supply 85 ... 264 VAC
or 24 VDC
Integrated UPS Integrated UPS_Logic,
battery pack to be externally connected
Optional drives CD-ROM,
DVD/CD-RW
Fig. 1-2: PC box, type A and type C
1.3 Operating System
For license reasons the IPC 40.2 devices are only delivered with already
installed operating system.
1.4 Commissioning
Mount the device properly (for this, see chapter "Dimensions"). Then,
connect the device to the power supply and, if required, to the network.

IPC 40.2 Important Directions for Use 2-1
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2 Important Directions for Use
2.1 Appropriate Use
Introduction
Bosch Rexroth products represent state-of-the-art developments and
manufacturing. They are tested prior to delivery to ensure operating safety
and reliability.
The products may only be used in the manner that is defined as
appropriate. If they are used in an inappropriate manner, then situations
can develop that may lead to property damage or injury to personnel.
Note: Bosch Rexroth, as manufacturer, is not liable for any damages
resulting from inappropriate use. In such cases, the guarantee
and the right to payment of damages resulting from
inappropriate use are forfeited. The user alone carries all
responsibility of the risks.
Before using Bosch Rexroth products, make sure that all the pre-
requisites for appropriate use of the products are satisfied:
•Personnel that in any way, shape or form uses our products must first
read and understand the relevant safety instructions and be familiar
with appropriate use.
•If the product takes the form of hardware, then they must remain in
their original state, in other words, no structural changes are
permitted. It is not permitted to decompile software products or alter
source codes.
•Do not mount damaged or faulty products or use them in operation.
•Make sure that the products have been installed in the manner
described in the relevant documentation.

2-2 Important Directions for Use IPC 40.2
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Areas of Use and Application
The IPC 40.2 of Bosch Rexroth is an industrial PC, that represents in
combination with a display VDP 16.1, VDP 40.1 or VDP 60.1 a PC-based
operator terminal, and that can –depending on the application or
configuration –also perform control functionalities.
Note: The IPC 40.2 may only be used with the accessories and parts
specified in this document. If a component has not been
specifically named, then it may not be either mounted or
connected. The same applies to cables and lines.
Operation is only permitted in the specified configurations and
combinations of components using the software and firmware
as specified in the relevant function descriptions.
Typical applications of the IPC 40.2 are:
•Handling and assembly systems,
•Packaging and foodstuff machines,
•Printing and paper processing machines
•Machine tools
•Wood working machines.
The IPC 40.2 may only be operated under the assembly, installation and
ambient conditions as described here (temperature, system of protection,
humidity, EMC requirements, etc.) and in the position specified.
2.2 Inappropriate Use
Using the IPC 40.2 outside of the above-referenced areas of application
or under operating conditions other than described in the document and
the technical data specified is defined as “inappropriate use".
The IPC 40.2 may not be used, if
•they are subject to operating conditions that do not meet the above
specified ambient conditions. This includes, for example, operation
under water, in the case of extreme temperature fluctuations or
extremely high maximum temperatures or if
•Bosch Rexroth has not specifically released them for that intended
purpose. Please note the specifications outlined in the general Safety
Guidelines!

IPC 40.2 Safety Instructions for Electric Drives and Controls 3-1
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3 Safety Instructions for Electric Drives and Controls
3.1 Introduction
Read these instructions before the initial startup of the equipment in order
to eliminate the risk of bodily harm or material damage. Follow these
safety instructions at all times.
Do not attempt to install or start up this equipment without first reading all
documentation provided with the product. Read and understand these
safety instructions and all user documentation of the equipment prior to
working with the equipment at any time. If you do not have the user
documentation for your equipment, contact your local Bosch Rexroth
representative to send this documentation immediately to the person or
persons responsible for the safe operation of this equipment.
If the equipment is resold, rented or transferred or passed on to others,
then these safety instructions must be delivered with the equipment.
WARNING
Improper use of this equipment, failure to follow
the safety instructions in this document or
tampering with the product, including disabling
of safety devices, may result in material
damage, bodily harm, electric shock or even
death!
3.2 Explanations
The safety instructions describe the following degrees of hazard
seriousness in compliance with ANSI Z535. The degree of hazard
seriousness informs about the consequences resulting from non-
compliance with the safety instructions.
Warning symbol with signal
word
Degree of hazard seriousness according
to ANSI
DANGER
Death or severe bodily harm will occur.
WARNING
Death or severe bodily harm may occur.
CAUTION
Bodily harm or material damage may occur.
Fig. 3-1: Hazard classification (according to ANSI Z535)

3-2 Safety Instructions for Electric Drives and Controls IPC 40.2
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3.3 Hazards by Improper Use
DANGER
High voltage and high discharge current!
Danger to life or severe bodily harm by electric
shock!
DANGER
Dangerous movements! Danger to life, severe
bodily harm or material damage by
unintentional motor movements!
WARNING
High electrical voltage due to wrong
connections! Danger to life or bodily harm by
electric shock!
WARNING
Health hazard for persons with heart
pacemakers, metal implants and hearing aids in
proximity to electrical equipment!
CAUTION
Surface of machine housing could be extremely
hot! Danger of injury! Danger of burns!
CAUTION
Risk of injury due to improper handling! Bodily
harm caused by crushing, shearing, cutting and
mechanical shock or incorrect handling of
pressurized systems!
CAUTION
Risk of injury due to incorrect handling of
batteries!

IPC 40.2 Safety Instructions for Electric Drives and Controls 3-3
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3.4 General Information
•Bosch Rexroth AG is not liable for damages resulting from failure to
observe the warnings provided in this documentation.
•Read the operating, maintenance and safety instructions in your
language before starting up the machine. If you find that you cannot
completely understand the documentation for your product, please ask
your supplier to clarify.
•Proper and correct transport, storage, assembly and installation as
well as care in operation and maintenance are prerequisites for
optimal and safe operation of this equipment.
•Only persons who are trained and qualified for the use and operation
of the equipment may work on this equipment or within its proximity.
•The persons are qualified if they have sufficient knowledge of the
assembly, installation and operation of the equipment as well as an
understanding of all warnings and precautionary measures noted in
these instructions.
•Furthermore, they must be trained, instructed and qualified to
switch electrical circuits and equipment on and off in accordance
with technical safety regulations, to ground them and to mark them
according to the requirements of safe work practices. They must
have adequate safety equipment and be trained in first aid.
•Only use spare parts and accessories approved by the manufacturer.
•Follow all safety regulations and requirements for the specific
application as practiced in the country of use.
•The equipment is designed for installation in industrial machinery.
•The ambient conditions given in the product documentation must be
observed.
•Use only safety features and applications that are clearly and explicitly
approved in the Project Planning Manual. If this is not the case, they
are excluded.
The following areas of use and application, for example, include safety
features and applications: construction cranes, elevators used for
people or freight, devices and vehicles to transport people, medical
applications, refinery plants, transport of hazardous goods, nuclear
applications, applications in which electrical devices with vital functions
can be electromagnetically disturbed, mining, food processing, control
of protection equipment (also in a machine).
•The information given in the documentation of the product with regard
to the use of the delivered components contains only examples of
applications and suggestions.
The machine and installation manufacturer must
•make sure that the delivered components are suited for his
individual application and check the information given in this
documentation with regard to the use of the components,
•make sure that his application complies with the applicable safety
regulations and standards and carry out the required measures,
modifications and complements.
•Startup of the delivered components is only permitted once it is sure
that the machine or installation in which they are installed complies
with the national regulations, safety specifications and standards of the
application.
•Technical data, connections and operational conditions are specified
in the product documentation and must be followed at all times.

3-4 Safety Instructions for Electric Drives and Controls IPC 40.2
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•Operation is only permitted if the national EMC regulations for the
application are met.
The instructions for installation in accordance with EMC requirements
can be found in the documentation "EMC in Drive and Control
Systems".
The machine or installation manufacturer is responsible for
compliance with the limiting values as prescribed in the national
regulations.
3.5 Protection Against Contact with Electrical Parts
Note: This section refers to equipment and drive components with
voltages above 50 Volts.
Touching live parts with voltages of 50 Volts and more with bare hands or
conductive tools or touching ungrounded housings can be dangerous and
cause electric shock. In order to operate electrical equipment, certain
parts must unavoidably have dangerous voltages applied to them.
DANGER
High electrical voltage! Danger to life, severe
bodily harm by electric shock!
⇒ Only those trained and qualified to work with or on
electrical equipment are permitted to operate, maintain
or repair this equipment.
⇒ Follow general construction and safety regulations when
working on high voltage installations.
⇒ Before switching on power the ground wire must be
permanently connected to all electrical units according
to the connection diagram.
⇒ Do not operate electrical equipment at any time, even
for brief measurements or tests, if the ground wire is not
permanently connected to the points of the components
provided for this purpose.
⇒ Before working with electrical parts with voltage higher
than 50 V, the equipment must be disconnected from
the mains voltage or power supply. Make sure the
equipment cannot be switched on again unintended.
⇒ The following should be observed with electrical drive
and filter components:
⇒ Wait thirty (30) minutes after switching off power to
allow capacitors to discharge before beginning to work.
Measure the voltage on the capacitors before beginning
to work to make sure that the equipment is safe to
touch.
⇒ Never touch the electrical connection points of a
component while power is turned on.
⇒ Install the covers and guards provided with the
equipment properly before switching the equipment on.
Prevent contact with live parts at any time.
⇒ A residual-current-operated protective device (RCD)
must not be used on electric drives! Indirect contact
must be prevented by other means, for example, by an
overcurrent protective device.
⇒ Electrical components with exposed live parts and
uncovered high voltage terminals must be installed in a
protective housing, for example, in a control cabinet.

IPC 40.2 Safety Instructions for Electric Drives and Controls 3-5
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To be observed with electrical drive and filter components:
DANGER
High electrical voltage on the housing!
High leakage current! Danger to life, danger of
injury by electric shock!
⇒ Connect the electrical equipment, the housings of all
electrical units and motors permanently with the safety
conductor at the ground points before power is
switched on. Look at the connection diagram. This is
even necessary for brief tests.
⇒ Connect the safety conductor of the electrical
equipment always permanently and firmly to the
supply mains. Leakage current exceeds 3.5 mA in
normal operation.
⇒ Use a copper conductor with at least 10 mm²cross
section over its entire course for this safety conductor
connection!
⇒ Prior to startups, even for brief tests, always connect
the protective conductor or connect with ground wire.
Otherwise, high voltages can occur on the housing
that lead to electric shock.
3.6 Protection Against Electric Shock by Protective Low
Voltage (PELV)
All connections and terminals with voltages between 0 and 50 Volts on
Rexroth products are protective low voltages designed in accordance with
international standards on electrical safety.
WARNING
High electrical voltage due to wrong
connections! Danger to life, bodily harm by
electric shock!
⇒ Only connect equipment, electrical components and
cables of the protective low voltage type (PELV =
Protective Extra Low Voltage) to all terminals and
clamps with voltages of 0 to 50 Volts.
⇒ Only electrical circuits may be connected which are
safely isolated against high voltage circuits. Safe
isolation is achieved, for example, with an isolating
transformer, an opto-electronic coupler or when
battery-operated.

3-6 Safety Instructions for Electric Drives and Controls IPC 40.2
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3.7 Protection Against Dangerous Movements
Dangerous movements can be caused by faulty control of the connected
motors. Some common examples are:
•improper or wrong wiring of cable connections
•incorrect operation of the equipment components
•wrong input of parameters before operation
•malfunction of sensors, encoders and monitoring devices
•defective components
•software or firmware errors
Dangerous movements can occur immediately after equipment is
switched on or even after an unspecified time of trouble-free operation.
The monitoring in the drive components will normally be sufficient to avoid
faulty operation in the connected drives. Regarding personal safety,
especially the danger of bodily injury and material damage, this alone
cannot be relied upon to ensure complete safety. Until the integrated
monitoring functions become effective, it must be assumed in any case
that faulty drive movements will occur. The extent of faulty drive
movements depends upon the type of control and the state of operation.
DANGER
Dangerous movements! Danger to life, risk of
injury, severe bodily harm or material damage!
⇒ Ensure personal safety by means of qualified and
tested higher-level monitoring devices or measures
integrated in the installation. Unintended machine
motion is possible if monitoring devices are disabled,
bypassed or not activated.
⇒ Pay attention to unintended machine motion or other
malfunction in any mode of operation.
⇒ Keep free and clear of the machine’s range of motion
and moving parts. Possible measures to prevent
people from accidentally entering the machine’s range
of motion:
- use safety fences
- use safety guards
- use protective coverings
- install light curtains or light barriers
⇒ Fences and coverings must be strong enough to
resist maximum possible momentum, especially if
there is a possibility of loose parts flying off.
⇒ Mount the emergency stop switch in the immediate
reach of the operator. Verify that the emergency stop
works before startup. Don’t operate the machine if the
emergency stop is not working.
⇒ Isolate the drive power connection by means of an
emergency stop circuit or use a starting lockout to
prevent unintentional start.
⇒ Make sure that the drives are brought to a safe
standstill before accessing or entering the danger
zone. Safe standstill can be achieved by switching off
the power supply contactor or by safe mechanical
locking of moving parts.

IPC 40.2 Safety Instructions for Electric Drives and Controls 3-7
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⇒ Secure vertical axes against falling or dropping after
switching off the motor power by, for example:
- mechanically securing the vertical axes
- adding an external braking/ arrester/ clamping
mechanism
- ensuring sufficient equilibration of the vertical axes
The standard equipment motor brake or an external
brake controlled directly by the drive controller are not
sufficient to guarantee personal safety!
⇒ Disconnect electrical power to the equipment using a
master switch and secure the switch against
reconnection for:
- maintenance and repair work
- cleaning of equipment
- long periods of discontinued equipment use
⇒ Prevent the operation of high-frequency, remote
control and radio equipment near electronics circuits
and supply leads. If the use of such equipment cannot
be avoided, verify the system and the installation for
possible malfunctions in all possible positions of
normal use before initial startup. If necessary, perform
a special electromagnetic compatibility (EMC) test on
the installation.
3.8 Protection Against Magnetic and Electromagnetic Fields
During Operation and Mounting
Magnetic and electromagnetic fields generated near current-carrying
conductors and permanent magnets in motors represent a serious health
hazard to persons with heart pacemakers, metal implants and hearing
aids.
WARNING
Health hazard for persons with heart
pacemakers, metal implants and hearing aids in
proximity to electrical equipment!
⇒ Persons with heart pacemakers, hearing aids and
metal implants are not permitted to enter the following
areas:
- Areas in which electrical equipment and parts are
mounted, being operated or started up.
- Areas in which parts of motors with permanent
magnets are being stored, operated, repaired or
mounted.
⇒ If it is necessary for a person with a heart pacemaker
to enter such an area, then a doctor must be
consulted prior to doing so. Heart pacemakers that
are already implanted or will be implanted in the
future, have a considerable variation in their electrical
noise immunity. Therefore there are no rules with
general validity.
⇒ Persons with hearing aids, metal implants or metal
pieces must consult a doctor before they enter the
areas described above. Otherwise, health hazards will
occur.

3-8 Safety Instructions for Electric Drives and Controls IPC 40.2
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3.9 Protection Against Contact with Hot Parts
CAUTION
Housing surfaces could be extremely hot!
Danger of injury! Danger of burns!
⇒ Do not touch housing surfaces near sources of heat!
Danger of burns!
⇒ After switching the equipment off, wait at least ten (10)
minutes to allow it to cool down before touching it.
⇒ Do not touch hot parts of the equipment, such as
housings with integrated heat sinks and resistors.
Danger of burns!
3.10 Protection During Handling and Mounting
Under certain conditions, incorrect handling and mounting of parts and
components may cause injuries.
CAUTION
Risk of injury by incorrect handling! Bodily
harm caused by crushing, shearing, cutting and
mechanical shock!
⇒ Observe general installation and safety instructions
with regard to handling and mounting.
⇒ Use appropriate mounting and transport equipment.
⇒ Take precautions to avoid pinching and crushing.
⇒ Use only appropriate tools. If specified by the product
documentation, special tools must be used.
⇒ Use lifting devices and tools correctly and safely.
⇒ For safe protection wear appropriate protective
clothing, e.g. safety glasses, safety shoes and safety
gloves.
⇒ Never stand under suspended loads.
⇒ Clean up liquids from the floor immediately to prevent
slipping.

IPC 40.2 Safety Instructions for Electric Drives and Controls 3-9
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3.11 Battery Safety
Batteries contain reactive chemicals in a solid housing. Inappropriate
handling may result in injuries or material damage.
CAUTION
Risk of injury by incorrect handling!
⇒ Do not attempt to reactivate discharged batteries by
heating or other methods (danger of explosion and
cauterization).
⇒ Never charge non-chargeable batteries (danger of
leakage and explosion).
⇒ Never throw batteries into a fire.
⇒ Do not dismantle batteries.
⇒ Do not damage electrical components installed in the
equipment.
Note: Be aware of environmental protection and disposal! The
batteries contained in the product should be considered as
hazardous material for land, air and sea transport in the sense
of the legal requirements (danger of explosion). Dispose
batteries separately from other waste. Observe the legal
requirements in the country of installation.
3.12 Protection Against Pressurized Systems
Certain motors and drive controllers, corresponding to the information in
the respective Project Planning Manual, must be provided with
pressurized media, such as compressed air, hydraulic oil, cooling fluid
and cooling lubricant supplied by external systems. Incorrect handling of
the supply and connections of pressurized systems can lead to injuries or
accidents. In these cases, improper handling of external supply systems,
supply lines or connections can cause injuries or material damage.
CAUTION
Danger of injury by incorrect handling of
pressurized systems !
⇒ Do not attempt to disassemble, to open or to cut a
pressurized system (danger of explosion).
⇒ Observe the operation instructions of the respective
manufacturer.
⇒ Before disassembling pressurized systems, release
pressure and drain off the fluid or gas.
⇒ Use suitable protective clothing (for example safety
glasses, safety shoes and safety gloves)
⇒ Remove any fluid that has leaked out onto the floor
immediately.
Note: Environmental protection and disposal! The media used in the
operation of the pressurized system equipment may not be
environmentally compatible. Media that are damaging the
environment must be disposed separately from normal waste.
Observe the legal requirements in the country of installation.

3-10 Safety Instructions for Electric Drives and Controls IPC 40.2
DOK-SUPPL*-IPC*40.2***-PR02-EN-P
Notes