Bosch Rexroth IPC 40.2 Technical manual

Rexroth IndraControl VCP 20
Industrial
Hydraulics
Electric Drives
and Controls
Linear Motion and
Assembly Technologies Pneumatics
Service
Automation
Mobile
Hydraulics
Rexroth IPC 40.2 R911307652
Edition 02
Project Planning Manual

About this Documentation IPC 40.2
DOK-SUPPL*-IPC*40.2***-PR02-EN-P
Rexroth IPC 40.2
Project Planning Manual
DOK-SUPPL*-IPC*40.2***-PR02-EN-P
Document Number, 120-2100-B367-02/EN
This documentation describes the industrial PC IPC 40.2.
Description Release
Date
Notes
120-2100-B367-02/EN 01/05 First Englisch Edition
 2005 Bosch Rexroth AG
Copying this document, giving it to others and the use or communication
of the contents thereof without express authority, are forbidden. Offenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design
(DIN 34-1).
The specified data is for product description purposes only and may not
be deemed to be guaranteed unless expressly confirmed in the contract.
All rights are reserved with respect to the content of this documentation
and the availability of the product.
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 •D-97816 Lohr a. Main
Telephone [phone] •Tx 68 94 21 •Fax [phone]
http://www.boschrexroth.com/
Dept. BRC/EPY (NH)
This document has been printed on chlorine-free bleached paper.
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IPC 40.2 Contents I
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Contents
1 System Presentation 1-1
1.1 Brief Description IPC 40.2 ............................................................................................................ 1-1
1.2 Variants......................................................................................................................................... 1-2
Distinguishing Features ........................................................................................................... 1-2
1.3 Operating System ......................................................................................................................... 1-2
1.4 Commissioning ............................................................................................................................. 1-2
2 Important Directions for Use 2-1
2.1 Appropriate Use............................................................................................................................ 2-1
Introduction .............................................................................................................................. 2-1
Areas of Use and Application .................................................................................................. 2-2
2.2 Inappropriate Use ......................................................................................................................... 2-2
3 Safety Instructions for Electric Drives and Controls 3-1
3.1 Introduction ................................................................................................................................... 3-1
3.2 Explanations ................................................................................................................................. 3-1
3.3 Hazards by Improper Use............................................................................................................. 3-2
3.4 General Information...................................................................................................................... 3-3
3.5 Protection Against Contact with Electrical Parts........................................................................... 3-4
3.6 Protection Against Electric Shock by Protective Low Voltage (PELV) ......................................... 3-5
3.7 Protection Against Dangerous Movements .................................................................................. 3-6
3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and
Mounting ....................................................................................................................................... 3-7
3.9 Protection Against Contact with Hot Parts....................................................................................3-8
3.10 Protection During Handling and Mounting.................................................................................... 3-8
3.11 Battery Safety ............................................................................................................................... 3-9
3.12 Protection Against Pressurized Systems......................................................................................3-9
4 Technical Data 4-1
4.1 PC Box.......................................................................................................................................... 4-1
4.2 Power Supply Unit 115 V / 230 V ................................................................................................. 4-2
4.3 Technical Data of the Power Supply Unit 24 V............................................................................. 4-2
4.4 Ambient Conditions....................................................................................................................... 4-3
4.5 Used Standards ............................................................................................................................ 4-3
4.6 Wear Parts.................................................................................................................................... 4-4
4.7 Compatibility Test ......................................................................................................................... 4-5

II Contents IPC 40.2
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5 Dimensions 5-1
5.1 Housing Dimensions..................................................................................................................... 5-1
5.2 Mounting ....................................................................................................................................... 5-2
6 Display and Operating Components 6-1
6.1 Monitor and Keyboard .................................................................................................................. 6-1
6.2 Operating and Error Indication...................................................................................................... 6-2
7 Connections 7-1
7.1 View on the Connector Panel ....................................................................................................... 7-1
7.2 Interfaces ...................................................................................................................................... 7-1
Overview.................................................................................................................................. 7-2
Serial Interfaces XCOM1 to XCOM3....................................................................................... 7-3
Settings of the Serial Interfaces...............................................................................................7-3
Parallel Interface XLPT1.......................................................................................................... 7-4
USB Interfaces ........................................................................................................................ 7-5
Ethernet Interface XEthernet................................................................................................... 7-6
VGA Interface XVGA ............................................................................................................... 7-6
Combined Keyboard/Mouse Interface..................................................................................... 7-8
Mouse Interface....................................................................................................................... 7-8
PC Power Supply..................................................................................................................... 7-9
Battery Connection ................................................................................................................ 7-13
Optional Interfaces ................................................................................................................ 7-14
8 Maintenance and Installation 8-1
8.1 General Information...................................................................................................................... 8-1
8.2 CMOS Battery............................................................................................................................... 8-1
8.3 Hard Disk ...................................................................................................................................... 8-2
8.4 Rechargeable Battery Pack.......................................................................................................... 8-4
8.5 Extension Cards ........................................................................................................................... 8-6
Installing an Extension Card....................................................................................................8-6
BIOS Settings .......................................................................................................................... 8-9
9Software 9-1
9.1 Application Software of the Monitoring Function .......................................................................... 9-1
Temperature Monitoring ..........................................................................................................9-1
Uninterruptible Power Supply (UPS) ....................................................................................... 9-1
Program UPSNT ....................................................................................................................... 9-2
9.2 Touch Screen Software .............................................................................................................. 9-11

IPC 40.2 Contents III
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10 Ordering Information 10-1
10.1 Type Code .................................................................................................................................. 10-1
10.2 Accessories ................................................................................................................................ 10-2
Network Connection .............................................................................................................. 10-2
Battery Pack and Cables....................................................................................................... 10-2
Connecting Cables to the VDP 16.1, VDP 40.1 and VDP 60.1 (GIGASTAR Interface) ....... 10-2
Fastening Brackets................................................................................................................ 10-2
11 List of Figures 11-1
12 Index 12-1
13 Service & Support 13-1
13.1 Helpdesk..................................................................................................................................... 13-1
13.2 Service-Hotline ........................................................................................................................... 13-1
13.3 Internet........................................................................................................................................ 13-1
13.4 Vor der Kontaktaufnahme... - Before contacting us... ................................................................ 13-1
13.5 Kundenbetreuungsstellen - Sales & Service Facilities ............................................................... 13-2

IV Contents IPC 40.2
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IPC 40.2 System Presentation 1-1
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1 System Presentation
1.1 Brief Description IPC 40.2
The IPC 40.2 is an industrial PC, that represents in combination with a
display VDP 16.1, VDP 40.1 or VDP 60.1 a PC-based operator terminal,
and that can – depending on the application or configuration – also
perform control functionalities.
IPC_40_2.tif
Fig. 1-1: IPC 40.2 with 3 slot box
The IPC 40.2 is connected with the operator panel interface GIGASTAR
of the display VDP 16.1, VDP 40.1 or VDP 60.1 via a cable with a length
of up to 30 m . Thus, the IPC 40.2 can be installed in the control cabinet
and the display in its door or at the machine.
As an alternative, the IPC 40.2 can also be equipped with a GIGABIT
interface to connect the Rexroth operator panels BF 312T and BF 315T
or a GIGABIT3 interface to connect the displays BTT 16.1 or BTT 40.1.
The IPC 40.2 consists of two tightly connected parts:
•The PC box contains the PC including the hard disk and the power
supply unit with uninterruptible power supply. Depending on the variant
the PC box provides three or four slots. The standard interface and
some special interfaces are available on a plugboard.
•The serial GIGABIT, GIGABIT3 or GIGASTAR operator panel
interface as well as an RS422 interface (X39) used as alternative to
the 24 V interface XCOM1 are integrated in the second housing part
mounted on the PC box. Furthermore, five light-emitting diodes to
display device states and errors are arranged on this housing. Also,
the optionally available CD ROM drive or the CD RW distiller are
mounted here.

1-2 System Presentation IPC 40.2
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1.2 Variants
Distinguishing Features
There are different variants of the IPC 40.2. The possible variants are
described by the type code (see section 10.1). Principally, they differ in
the used PC box equipped with 3 or 4 slots.
PC box Type A Type C
Free slots 3 4
Power supply 85 ... 264 VAC
or 24 VDC
Integrated UPS Integrated UPS_Logic,
battery pack to be externally connected
Optional drives CD-ROM,
DVD/CD-RW
Fig. 1-2: PC box, type A and type C
1.3 Operating System
For license reasons the IPC 40.2 devices are only delivered with already
installed operating system.
1.4 Commissioning
Mount the device properly (for this, see chapter "Dimensions"). Then,
connect the device to the power supply and, if required, to the network.

IPC 40.2 Important Directions for Use 2-1
DOK-SUPPL*-IPC*40.2***-PR02-EN-P
2 Important Directions for Use
2.1 Appropriate Use
Introduction
Bosch Rexroth products represent state-of-the-art developments and
manufacturing. They are tested prior to delivery to ensure operating safety
and reliability.
The products may only be used in the manner that is defined as
appropriate. If they are used in an inappropriate manner, then situations
can develop that may lead to property damage or injury to personnel.
Note: Bosch Rexroth, as manufacturer, is not liable for any damages
resulting from inappropriate use. In such cases, the guarantee
and the right to payment of damages resulting from
inappropriate use are forfeited. The user alone carries all
responsibility of the risks.
Before using Bosch Rexroth products, make sure that all the pre-
requisites for appropriate use of the products are satisfied:
•Personnel that in any way, shape or form uses our products must first
read and understand the relevant safety instructions and be familiar
with appropriate use.
•If the product takes the form of hardware, then they must remain in
their original state, in other words, no structural changes are
permitted. It is not permitted to decompile software products or alter
source codes.
•Do not mount damaged or faulty products or use them in operation.
•Make sure that the products have been installed in the manner
described in the relevant documentation.

2-2 Important Directions for Use IPC 40.2
DOK-SUPPL*-IPC*40.2***-PR02-EN-P
Areas of Use and Application
The IPC 40.2 of Bosch Rexroth is an industrial PC, that represents in
combination with a display VDP 16.1, VDP 40.1 or VDP 60.1 a PC-based
operator terminal, and that can –depending on the application or
configuration –also perform control functionalities.
Note: The IPC 40.2 may only be used with the accessories and parts
specified in this document. If a component has not been
specifically named, then it may not be either mounted or
connected. The same applies to cables and lines.
Operation is only permitted in the specified configurations and
combinations of components using the software and firmware
as specified in the relevant function descriptions.
Typical applications of the IPC 40.2 are:
•Handling and assembly systems,
•Packaging and foodstuff machines,
•Printing and paper processing machines
•Machine tools
•Wood working machines.
The IPC 40.2 may only be operated under the assembly, installation and
ambient conditions as described here (temperature, system of protection,
humidity, EMC requirements, etc.) and in the position specified.
2.2 Inappropriate Use
Using the IPC 40.2 outside of the above-referenced areas of application
or under operating conditions other than described in the document and
the technical data specified is defined as “inappropriate use".
The IPC 40.2 may not be used, if
•they are subject to operating conditions that do not meet the above
specified ambient conditions. This includes, for example, operation
under water, in the case of extreme temperature fluctuations or
extremely high maximum temperatures or if
•Bosch Rexroth has not specifically released them for that intended
purpose. Please note the specifications outlined in the general Safety
Guidelines!