Bosch Professional GCN 45-15 User manual

Robert Bosch GmbH
Power Tools Division
70745 Leinfelden-Echterdingen
Germany
www.bosch-pt.com
1 609 929 X29 (2011.03) PS / 219 UNI
GCN 45-15 Professional
de Originalbetriebsanleitung
en Original instructions
fr Notice originale
es Manual original
pt Manual original
it Istruzioni originali
nl Oorspronkelijke gebruiksaanwijzing
da Original brugsanvisning
sv Bruksanvisning i original
no Original driftsinstruks
fi Alkuperäiset ohjeet
el Ðñùôüôõðï ïäçãéþí ÷ñÞóçò
tr Orijinal işletme talimat
pl Instrukcja oryginalna
cs Původní návod k používání
sk Pôvodný návod na použitie
hu Eredeti használati utasítás
ru Îðèãèíàëüíîå ðóêîâîäñòâî ïî ýêñïëóàòàöèè
uk Îðèã³íàëüíà ³íñòðóêö³ÿ ç åêñïëóàòàö³¿
ro Instrucţiuni originale
bg Îðèãèíàëíà èíñòðóêöèÿ
sr Originalno uputstvo za rad
sl Izvirna navodila
hr Originalne upute za rad
et Algupärane kasutusjuhend
lv Instrukcijas oriģinālvalodā
lt Originali instrukcija
ar
fa
ΕΎϤϴϠόΗϞϴϐθΘϟ΍ΔϴϠλϷ΍
Ϡλ΍ έΎ ίήσ ΎϤϨϫ΍έ
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1 609 929 X29 | (25.3.11) Bosch Power Tools
14 | English
Zubehör
Über das komplette Qualitätszubehörprogramm können Sie sich im Inter-
net unter www.bosch-pt.com oder bei Ihrem Fachhändler informieren.
Kundendienst und Kundenberatung
Der Kundendienst beantwortet Ihre Fragen zu Reparatur und Wartung Ih-
res Produkts sowie zu Ersatzteilen. Explosionszeichnungen und Informa-
tionen zu Ersatzteilen finden Sie auch unter:
www.bosch-pt.com
Das Bosch-Kundenberater-Team hilft Ihnen gerne bei Fragen zu Kauf, An-
wendung und Einstellung von Produkten und Zubehören.
www.powertool-portal.de, das Internetportal für Handwerker und
Heimwerker.
www.ewbc.de, der Informations-Pool für Handwerk und Ausbildung.
Deutschland
Robert Bosch GmbH
Servicezentrum Elektrowerkzeuge
Zur Luhne 2
37589 Kalefeld – Willershausen
Tel. Kundendienst: [phone]*
Fax: [phone]*
(*Festnetzpreis 14 ct/min, höchstens 42 ct/min aus Mobilfunknetzen)
E-Mail: Servicezentrum[email protected]sch.com
Tel. Kundenberatung: [phone]
(Festnetzpreis 9 ct/min, höchstens 42 ct/min aus Mobilfunknetzen)
Fax: [phone]
E-Mail: kundenberatung.e[email protected]
Österreich
Tel.: [phone]
Fax: [phone]
E-Mail: service.elektrow[email protected]
Schweiz
Tel.: [phone]
Fax: [phone]
Luxemburg
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected]sch.com
Entsorgung
Druckluftwerkzeug, Zubehör und Verpackung sollten einer umweltge-
rechten Wiederverwertung zugeführt werden.
Entsorgen Sie Schmier- und Reinigungsstoffe umweltgerecht. Be-
achten Sie die gesetzlichen Vorschriften.
Wenn Ihr Druckluftwerkzeug nicht mehr gebrauchsfähigist, geben Sie es
bittebeimHandelaboder schickenes direkt(bitte ausreichendfrankiert)
an:
Recyclingzentrum Elektrowerkzeuge
Osteroder Landstr. 3
37589 Kalefeld
Änderungen vorbehalten.
English
Safety Notes
General Safety Rules for Pneumatic Tools
Read and observe all safety warnings and instruc-
tions. Failure to follow the following safety warnings
and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
Work area safety
fKeep work area clean and well lit. Cluttered or dark areas invite acci-
dents.
fDo not operate the pneumatic tool in explosive atmospheres, such
as in the presence of flammable liquids, gases or dusts. While work-
ing the workpiece, sparks can be created which may ignite the dust or
fumes.
fKeep children and bystanders away from your workplace while op-
erating the pneumatic tool. Distractions from other persons can
cause you to lose control over the pneumatic tool.
Pneumatic tool safety
fUse compressed air of Quality Class 5 in accordance with DIN ISO
8573-1 and a separate maintenance unit close to the pneumatic
tool. The compressed air supplied should be free of foreign material
and moisture to protect the pneumatic tool from damage, contamina-
tion, and the formation of rust.
fCheck the connections and the air supply lines. All maintenance
units, couplers, and hoses should conform to the product specifica-
tions in terms of pressure and air volume. Too low pressure impairs the
function of the pneumatic tool; too high pressure can result in material
damage and personal injury.
fProtect the hoses from kinks, restrictions, solvents, and sharp
edges. Keep the hoses away from heat, oil, and rotating parts. Im-
mediately replace a damaged hose. A defective air supply line may
result in a wild compressed-air hose and can cause personal injury.
Raised dust or chips may cause serious eye injury.
fMake sure that hose clamps are always tightened firmly. Loose or
damaged hose clamps may result in uncontrolled air escape.
Im Gegensatz zum Arbeiten mit
einer normalen Arbeitsge-
schwindigkeit, werden bei einer
schnellen Arbeitsgeschwindig-
keitdieNägelnichtgenügendtief
eingeschossen.
Der lichte Durchmesser des Zuluftschlauchs
ist zu gering.
– Verwenden Sie einen Zuluftschlauch mit den richtigen Abmes-
sungen.
(siehe „Technische Daten“, Seite 9)
Der Kompressor ist untauglich für schnelle
Arbeitsgeschwindigkeiten.
– VerwendenSie einen Kompressor, der für die Anzahl an ange-
schlossenen Druckluftwerkzeugen und die Arbeitsgeschwindig-
keit ausreichend dimensioniert ist.
Problem Ursache Abhilfe
WARNING
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Bosch Power Tools 1 609 929 X29 | (25.3.11)
Personal safety
fStay alert, watch what you are doing, and use common sense when
operatingapneumatic tool. Donot usea pneumatictool whiletired
or under the influence of drugs, alcohol, or medication. A moment
of inattention while operating a pneumatic tool may result in personal
injury.
fUse personal protective equipment. Always wear eye protection.
Protective equipment such as dust mask, non-skid safety shoes, hard
hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
fPrevent unintentional starting. Make sure that the pneumatic tool
is switched off before connecting it to the air supply, picking it up
or carrying it. When your finger is on the On/Off switch while carrying
the pneumatic tool or when connecting the pneumatic tool to the air
supply while it is switched on, accidents can occur.
fRemove any adjustment tools before switching on the pneumatic
tool.Awrenchor key left attached to a rotatingpartof a pneumatictool
may result in personal injury.
fDo not overreach. Keep proper footing and balance at all times.
This enables better control of the pneumatic tool in unexpected situa-
tions.
fDress properly. Do not wear loose clothing or jewellery. Keep your
hair, clothing and gloves away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving parts.
fIf devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly
used. Use of dust collection can reduce dust-related hazards.
fDo not directly inhale the exhaust air. Avoid exposing the eyes to
exhaust air. The pneumatic tool’s exhaust air can contain water, oil,
metal particles and debris from the compressor. This can cause dam-
age to one‘s health.
Pneumatic tool use and care
fUse the clamping devices or a vice to secure and support the work-
piece. Holding the workpiece by hand or against your body will not al-
low for safe operation of the pneumatic tool.
fDonot overload the pneumatic tool. Use the pneumatictool intend-
ed for your work. The correct pneumatic tool will do the job better and
safer at the rate for which it is designed.
fDo not use a pneumatic tool that has a defective On/Off switch. A
pneumatic tool that cannot be controlled with the switch is dangerous
and must be repaired.
fDisconnect the air supply before making any adjustments, chang-
ing accessories, or placing the pneumatic tool aside. This safety
measure prevents accidental starting of the pneumatic tool.
fStoreidlepneumatictoolsoutof thereachof children.Donot allow
personsunfamiliarwiththepneumatictool orthese instructionsto
operate the device. Pneumatic tools are dangerous in the hands of un-
trained users.
fMaintain the pneumatic tool with care. Check for misalignment or
bindingofmoving parts,breakageof partsand anyothercondition
that may affect the pneumatic tool’s operation. Have damaged
parts repaired before using the pneumatic tool. Many accidents are
caused by poorly maintained pneumatic tools.
fUsethepneumatic tool, accessories, application tools,etc.accord-
ing to these instructions. Take into consideration the working con-
ditions andthe activitiesto be carriedout. Useof the pneumatic tool
for operations different from those intended could result inhazardous
situations.
Service
fHave your pneumatic tool repaired only through a qualified repair
person and only using original replacement parts. This will ensure
that the safety of the pneumatic tool is maintained.
Safety Warnings for Compressed-air Nailers/Staplers
Wear safety goggles.
fAlways assume that the pneumatic tool is loaded with fasteners.
Careless handling of the pneumatic tool can lead to unexpected shot
actuation of fasteners and cause injury.
fWhen working, hold the pneumatic tool in such a manner that your
head and body cannot be injured in case of sudden kickback dueto
a malfunction of the energy supply or from hard objects/locations
in the workpiece.
fNever point the pneumatic tool at yourself or at persons close by.
Unexpected actuation will expel a fastener, which can lead to injury.
fDo not actuate the pneumatic tool until firmly placed against the
workpiece. When the pneumatic tool is not in contact with the work-
piece, the fastener can bounce away from the fastening point and over-
load the pneumatic tool.
Donot workonladdersor scaffolds when theactuation
system “Contact actuation” is set. In particular, do not
move from one fastening location to another, close
boxes or enclosures, or fasten transport-securing fix-
tures on e.g., vehicles and waggons, via scaffolds, stairs, ladders or
ladder-like constructions, such as roof battens. With this actuation
system, a fastener will be discharged each time when accidentally apply-
ing the pneumatic tool while the discharge lock-off is pressed in. This can
lead to injury.
fObserve the conditions of the job site. It is possible that fasteners
can burst through thin workpieces or be deflected when working in cor-
ners or against edges, and harm persons.
Disconnect the air supply, when the fastener is
jammed in the pneumatic tool. When the pneumatic tool
is still connected to the power supply, it can accidentally
be actuated when removing a jammed fastener.
fUse caution when removing a jammed or stuck fastener. The sys-
tem can be under tension and cause the fastener to be shot or thrust
out, while attempting to clear the jam.
fDo not usethis topneumatic tool tofasten electricalwiring. Itis not
suitable for fastening electrical wiring, can damage the insulation of
electric cables and thus lead to electric shock and danger of fire.
fNever use oxygen or flammable gases as the energy source for the
pneumatic tool. Flammable gases aredangerous and can cause the
pneumatic tool to explode.
fUseappropriatedetectorstodetermineifutilitylinesare hiddenin
the work area or call the local utility company for assistance. Con-
tact with electric lines can lead to fire and electric shock. Damaging a
gas line can lead to explosion. Penetrating a water line causes property
damage or may cause an electric shock.
fThe pneumatic tool may only be connected to lines, for which the
maximal permissible pressure of the pneumatic tool cannot be ex-
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1 609 929 X29 | (25.3.11) Bosch Power Tools
16 | English
ceeded by more than 10 %; for higher pressures, a pressure con-
trol valve (pressure reducer) with preceding pressure-limitation
valve in the compressed-air line must be installed. Excessive pres-
sure leads to abnormal operation or breakage of the pneumatic tool,
which can lead to injury.
Product Description and Specifications
Read all safety warnings and all instructions. Failure to
follow the warnings and instructions may result in electric
shock, fire and/or serious injury.
Intended Use
The pneumatic tool is intended for connecting work in roofing, encasing,
battening, manufacturing wall and ceiling elements, wood facades, pal-
lets, wood fences, noise-reduction walls and boxes.
Onlythe fasteners (nails, staples,etc.)specified in table “TechnicalData”
may be used.
Product Features
The numbering of the product features refers to the illustration of the
pneumatic tool on the graphics page.
1Air outlet
2Handle
3Air connector
4Magazine lock
5Trigger, when working with single actuation
6Magazine
7Magazine cover
8Trigger, when working with contact actuation
9Outlet
10 Discharge lock-off
11 Thumbwheel for depth stop adjustment
12 Air-connection coupling
13 Supply-air hose
14 Rubber ring
15 Locking pin
16 Actuation lever
17 Actuation spring
18 Actuation bolt
19 Magazine spindle
20 Nail role*
21 Shot duct
22 Feeder hook
23 Guide groove
24 Driver blade
25 Spacer block
26 Button for spacer block adjustment
*Accessories shown or described are not part of the standard delivery scope of
the product. A complete overview ofaccessories can be found in our accessories
program.
Noise/Vibration Information
Measured noise values determined according to EN 12549.
Typically the A-weighted noise levels of the pneumatic tool are: Sound
pressure level 92 dB(A); sound power level 105 dB(A). Uncertainty
K=2dB.Wear hearing protection!
Overall vibrational values determined according to EN ISO 20643:
Vibrational emission value ah =3.2m/s2. Uncertainty K =1.5 m/s2.
Technical Data
Declaration of Conformity
We declare under our sole responsibility that the product described un-
der “Technical data” is in conformity with the following standards or
standardization documents: EN 792 according to the provisions of the di-
rectives 2006/42/EC.
Technical file at:
Robert Bosch GmbH, PT/ESC,
D-70745 Leinfelden-Echterdingen
Robert Bosch GmbH, Power Tools Division
D-70745 Leinfelden-Echterdingen
Leinfelden, 25.03.2011
Compressed-air nailer GCN 45-15
Professional
Article number 3601D91C..
Driving force
at 6.3 bar (91 psi) Nm 37.3
Actuation systems
– Single actuation with safety run
– Contact actuation
z
z
Fastener
–Type
–Length
–Diameter
mm
mm
Nail role
Roofing nails
19–45
3
Magazine angle °15
Magazine capacity, max. 120
Engine oil
SAE 10, SAE 20 ml 0.25–0.5
Internal volume ml 362
Rated pressure bar 5–8
Connecting thread "3/8
Supply-air hose
– Max. operating pressure at 20 °C
– Inner diameter of hose
–Max.hoselength
bar
"
m
10
3/8
30
Air consumption per driving procedure
at 6.8 bar (100 psi) l1.3
Dimensions
–Height
–Width
–Length
mm
mm
mm
267
133
270
Weight according to EPTA-Procedure
01/2003 kg 2.5
Dr. Egbert Schneider
Senior Vice President
Engineering
Dr. Eckerhard Strötgen
Head of Product
Certification
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Bosch Power Tools 1 609 929 X29 | (25.3.11)
Assembly
Connecting the Air Supply
Make sure that the pressure of the compressed-air system is below the
maximum permitted rated pressure of the pneumatic tool. Firstly, set the
air pressure to the lower value of the recommended rated pressure (see
“Technical Data”).
When in doubt, check the pressure at the air inlet with a pressure gauge
with the pneumatic tool switched on.
For maximum performance, the values for the supply-air hose 13 (con-
nection thread, maximum operating pressure, inner hose diameter, max-
imum hose length; see “Technical Data”) must be observed.
The compressed airsupplied should be free of foreign material and mois-
tureto protectthe toolfrom damage,contamination,andthe formationof
rust.
All fittings, connecting lines and hoses must be dimensioned for the pres-
sure and the required air volume.
Avoid restrictions in the air supply, e.g., from pinching, kinking, or
stretching!
Connecting the Air Supply to the Pneumatic Tool (see figure A)
– Empty the magazine 6.
(See “Emptying the Magazine”, page 18)
For the following worksteps, a fastener can be discharged when interi-
or parts of the pneumatic tool are not in the starting position due to re-
pairs, maintenance or transport.
– Connecttheairconnector3withasupply-airhose13equipped withan
air-connection coupling 12.
– Check the proper function by placing the outlet 9of the pneumatic tool
against a piece of scrap wood or wood material, and discharging once
or twice.
Changing the Trigger (see figures B1–B2)
Disconnect the air supply before making any adjust-
ments,changingaccessories,orplacing thepneumatic
tool aside. This safety measure prevents accidental start-
ing of the pneumatic tool.
Thepneumatictool can beoperatedwith two different actuation systems.
The actuation system is selected by installing the appropriate trigger.
Removing the Trigger
– Pull off rubber ring 14 from locking pin 15.
– Pull locking pin 15 out of the housing.
– Pull the trigger toward the rear bottom out of the housing.
Mounting the Trigger
– Select the matching trigger to the desired actuation system.
Note: When mounting the grey trigger 5, pay attention that actuation le-
ver 16 is in the correct position (see figure B2).
– Slide the trigger into the housing.
Make sure that actuation spring 17 encloses actuation bolt 18 and ex-
erts force against trigger lever 16.
– Align the trigger mounting holes with those of the housing and slide
locking pin 15 through the holes.
– Slide rubber ring 14 onto the groove of locking pin 15.
Loading the Magazine (see figures C1–C3)
Disconnect the air supply before making any adjust-
ments,changing accessories, orplacing thepneumatic
tool aside. This safety measure prevents accidental start-
ing of the pneumatic tool.
fUse only original Bosch accessories (see “Technical Data”). The
precision parts of the pneumatic tool such as the magazine, the outlet
and the shot duct are matched to Bosch staples, nails and brads. Other
manufacturers use other steel qualities and sizes.
Using fasteners not permitted, can damage the pneumatic tool and
cause injuries.
While loading the magazine, hold the pneumatic tool in such a manner
that the outlet 9is not pointed at your own body or at other persons.
– Clean and lubricate shot duct 21 as required and make sure that the
magazine 6is not dirty/soiled.
–Pressmagazinelock4and open magazine cover 7.
The magazine spindle 19 must be adjusted to the length of the nails so
that the nails can be rolled off easily into the outlet.
– Pull the magazine spindle 19 upward andturn themagazine spindleun-
til it engages in the desired position.
– Place the nail role 20 over the magazine spindle 19.
– Unwind a sufficient amount of nails, so that the first nail can be posi-
tioned in shot duct 21 and the second in feeder hook 22.
Position the nail heads into guide groove 23.
–Shutmagazinecover7so that magazine lock 4engages.
fWhen inserting the nail role, pay attention not to damage or de-
form the wire winding of the nails. Because of a damaged wire wind-
ing or an incorrectly inserted nail role, it is possible that the magazine
cover can nolonger be correctly shut. Thisleads to a malfunction of the
pneumatic tool.
Operation
Actuation systems
The pneumatic tool can be operated with two different actuations sys-
tems:
–Single actuation with safety run
With this actuation system, the discharge lock-off 10 must first be firm-
ly pressed against the workpiece. A fastener is not discharged until the
trigger is pulled.
Afterwards, further discharging procedures can only be actuated,
when the trigger and the discharge lock-off have first been set back to
the starting position.
–Contact actuation
With this actuation system, the trigger must be pulled first. A fastener
is always discharged when the discharge lock-off 10 is firmly pressed
against the workpiece while the trigger is pressed.
This enables a higher working speed to be achieved.
Symbol Trigger Actuation system
Trigger 5(grey) Single actuation with safety run
Trigger 8(red) Contact actuation
Nail Length 19 mm–32 mm 32 mm–44 mm
Magazine labeling 3/4–11/4 11/4–13/4
Position of magazine spindle Top Bottom
Rotation direction Clockwise Anticlockwise
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1 609 929 X29 | (25.3.11) Bosch Power Tools
18 | English
Theactuationsystemisselected byinstallingtheappropriatetrigger.(see
“Changing the Trigger”, page 17)
Starting Operation
Disconnect the air supply before making any adjust-
ments,changingaccessories, orplacingthepneumatic
tool aside. This safety measure prevents accidental start-
ing of the pneumatic tool.
Working with Single Actuation (see figure D)
– Mount the grey trigger 5. (see “Changing the Trigger”, page 17)
– Firmly position the outlet 9against the workpiece until the discharge
lock-off 10 is pressed in completely.
– Afterwards, briefly press trigger 5and release again.
A nail is discharged.
– Allow the pneumatic tool to bounce back from the workpiece.
– For another driving procedure, completely lift the pneumatic tool from
the workpiece and position it firmly at the next desired location.
Working with Contact Actuation (see figure E)
– Mount the red trigger 8. (see “Changing the Trigger”, page 17)
– Press and hold the trigger 8.
– Firmly position the outlet 9against the workpiece until the discharge
lock-off 10 is pressed in completely.
A nail is discharged.
– Allow the pneumatic tool to bounce back from the workpiece.
– For another driving procedure, completely lift the pneumatic tool from
the workpiece and position it firmly at the next desired location.
– Move the pneumatic tool uniformly over the workpiece by lifting it off
and applying it again.
Each time when applying the pneumatic tool while the discharge lock-
off is pressed in, a nail will be discharged.
– As soon as the desired amountof nails have been drivenin, release trig-
ger 8again.
Working Advice
Disconnect the air supply before making any adjust-
ments,changingaccessories, orplacingthepneumatic
tool aside. This safety measure prevents accidental start-
ing of the pneumatic tool.
Check the proper function of the safety and actuation devices, and the
tight seating of all screws and nuts each time before using.
Disconnect a defective or not properly operating pneumatic tool immedi-
ately from of the air supply and contact an authorised service agent for
Bosch power tools.
Donotperformanyincorrectmanipulationsonthepneumatic tool.Donot
disassemble or block any components of the pneumatic tool, such as the
discharge lock-off.
Do not carry out “emergency repairs” with unsuitable means. The pneu-
matic tool is to be maintained regularly and properly (see “Maintenance
and Cleaning”, page 19).
Avoidany weakening and damage whatsoever ofthe pneumatic tool,e.g.,
through:
– Imprinting or engraving,
– Retrofitting measures not approved by the manufacturer,
– Guiding along templates manufactured of hard material, e.g. steel,
– Dropping on or sliding over the floor,
– Using as a hammer,
– Applying any kind of force.
Make sure to check whatever is below or behind your workpiece. Do not
shoot nails into walls, ceilings or floors, when persons are behind them.
The nails can burst through the workpiece and injure someone.
Do not shoot a nail ontoan already driven-in one. This couldcausethe nail
to deform, the nails could become jammed or the pneumatic tool could
move uncontrolled.
When the pneumatic tool is used under cold ambient conditions, the first
nails will be driven in slower than usual. Once the pneumatic tool has
warmed up during working, normal operating speed will be regained.
Avoid blank shots in order to reduce the wear of the impact striker.
For longer work breaks or after finishing work, disconnect the pneumatic
tool from the air supply and empty the magazine.
Emptying the Magazine
–Pressmagazinelock4and open magazine cover 7.
– Remove the nail role 20.
–Shutmagazinecover7so that magazine lock 4engages.
Adjusting the Depth Stop (see figure F)
The driving depth of the nails can be set with thumbwheel 11.
– Empty the magazine 6.
(See “Emptying the Magazine”, page 18)
–Nails are driven in too deeply:
To reduce the driving depth, turn thumbwheel 11 in anti-
clockwise direction.
or
Nails are not driven in deep enough:
To increase the driving depth, turn thumbwheel 11 in
clockwise direction.
– Refill the magazine.
(See “Loading the Magazine”, page 17)
– Test the new driving depth on a test workpiece.
Repeat the worksteps as required.
Clearing Jams (see figure G)
Single nails can become jammed in the shot duct. If this should occur fre-
quently, please contact an authorised service agent for Bosch power
tools.
– Empty the magazine 6.
(See “Emptying the Magazine”, page 18)
– Remove the jammed nail. For this, us a pair of pliers, if required.
–Whendriverblade24 is extended, push it back into the piston using a
lubricated screwdriver or other suitable lubricated object.
– Lubricate the shot duct with 2–3 drops of engine oil (SAE 10 or
SAE 20).
– Refill the magazine.
(See “Loading the Magazine”, page 17)
Note: When the driver blade does not return after clearing a jam, please
contact an authorised service agent for Bosch power tools.
Adjusting the Spacer Block (see figure H)
The spacer block 25 enables you to maintain the same clearance, e. g.,
when fastening roofing shingles.
The spacer block engages approx. every 7 mm:
– Least adjustable clearance to the outlet: 12 cm,
– Largest adjustable clearance to the outlet: 21 cm.
– Press button 26 and move the spacer block 25 until the desired clear-
ance is set.
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Bosch Power Tools 1 609 929 X29 | (25.3.11)
Transport and Storage
For transport, disconnect the pneumatic tool from the air supply; espe-
cially when using ladders or moving in an unusual stance or posture.
At the workplace, carry the pneumatic tool only by the handle 2and with
the trigger released.
Always store the pneumatic tool disconnected from the air supply and at
a clean and dry location.
When not using the pneumatic tool fora longer period of time, cover steel
parts with a fine oil coating. This prevents the formation of rust.
Maintenance and Service
Maintenance and Cleaning
Disconnect the air supply before making any adjust-
ments,changingaccessories,orplacing thepneumatic
tool aside. This safety measure prevents accidental start-
ing of the pneumatic tool.
Ifthepneumatictoolshouldfail despitethecaretaken inmanufactureand
testing, repair should be carried out by an authorised customer services
agent for Bosch power tools.
In all correspondence and spare parts orders, please always include the
10-digit article number given on the type plate of the pneumatic tool.
fHave maintenance and repair work carried out only through quali-
fied persons. This will ensure that the safety of the pneumatic tool is
maintained.
An authorized Bosch after-sales service agent will carry out this work
quickly and reliably.
Lubricating the Pneumatic Tool (see figure I)
When the pneumatic tool is not connected to a maintenance unit, it must
be lubricated at regular intervals:
–Forlight-duty use 1x per day.
–Forheavy-duty use 2x per day.
Apply 2–3 drops of lubricant into air connector 3. Do not apply too much
lubricant,which could thenaccumulate in thepneumatic tool andbe emit-
ted via air outlet 1.
Use only the lubricants recommended by Bosch.
– SAE 10 mineral engine oil (for use at very cold ambient conditions)
– SAE 20 mineral engine oil
Observe all applicable environmental regulations when disposing of
old grease and solvents.
Removing Debris/Contamination from Tar (see figure J)
When fastening roofing felt, the pneumatic tool can become contaminat-
ed from tar.
fFor cleaning, use only flame-retardant solvents and clean the dis-
charge lock-off and the outlet with a clean cloth.
fWear protective gloves.
Maintenance Schedule
Always keep air outlet 1, discharge lock-off 10 and trigger clean and free
of foreign material (dust, chips, sand, etc).
Clean the magazine 6. Remove any plastic or wood chips that may accu-
mulate in the magazine during operation.
Clean the pneumatic tool in regular intervals using compressed air.
Measure Explanation Action
Draining the exhaust filter daily. Prevents the accumulation of dirt/ debris and
moisture in the pneumatic tool.
– Open the drain valve.
Keeping the lubricator filled at all times. Ensures the lubrication of the pneumatic tool. – Fill lubricator with the recommended lubricants.
(See “Lubricating the Pneumatic Tool”, page 19)
Cleaning the magazine 6and the feeder
hook 22.
Prevents the jamming of nails. – Blow out the mechanism of the magazine/feeder
hook daily with compressed air.
Ensuring that the discharge lock-off 10
functions properly.
Promotesyour worksafetyandefficientusageof
the pneumatic tool.
– Blow out the mechanism of the discharge lock-off
daily with compressed air.
Lubricating the pneumatic tool. Reduces the wear of the pneumatic tool. – Apply 2–3 drops of lubricant into air connector 3.
(See “Lubricating the Pneumatic Tool”, page 19)
Draining the compressor. Prevents the accumulation of dirt/ debris and
moisture in the pneumatic tool.
– Open the drain valve of the compressor tank.
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1 609 929 X29 | (25.3.11) Bosch Power Tools
20 | English
Correction of Malfunctions
Problem Cause Corrective Measure
Thepneumatictoolisreadyforoperation
but no nails are discharged.
A nail is jammed in the shot duct. – Clear the jam.
(See “Clearing Jams”, page 18)
The infeed of the nails is blocked. – Clean and lubricate the feeder hook 22 as re-
quired and make sure that the magazine 6is not
dirty/soiled.
The spring of the feeder hook is too week or 22 de-
fective.
– Contact an authorised service agent for Bosch
power tools.
Have the component replaced there.
The fasteners being used are not permitted. – Use only original accessories.
Only the fasteners (nails, staples, etc.) specified
in table “Technical Data” may be used.
The magazine 6is empty. – Refill the magazine.
(See “Loading the Magazine”, page 17)
The nails are discharged very slowly and
with too little pressure.
The rated pressure of the compressed-air supply is
too low.
– Increase the compressed-air supply. 8 bar may
not be exceeded.
The driver blade is damaged. – Use only the lubricants recommended by Bosch.
(See “Lubricating the Pneumatic Tool”, page 19)
The sealing ring of the piston is worn or damaged. – Contact an authorised service agent for Bosch
power tools.
Have the component replaced there.
The buffer is worn. – Contact an authorised service agent for Bosch
power tools.
Have the component replaced there.
Thelengthanddiameter ofsupply-airhose13donot
correspond with the data of this pneumatic tool.
– Use a supply-air hose withthe correct dimensions.
(See “Technical Data”, page 16)
The supply-air hose 13 is bent/creased. – Correct the bend/crease in the supply-air hose.
The nails are driven in too deep. The rated pressure of the compressed-air supply is
too high.
– Reduce the compressed-air supply. 5 bar may not
be fallen below.
The depth stop is set too deep. – Adjust the depth stop to the desired depth.
(See “Adjusting the Depth Stop”, page 18)
The buffer is worn. – Contact an authorised service agent for Bosch
power tools.
Have the component replaced there.
The nails are not driven in deep enough. The rated pressure of the compressed-air supply is
too low.
– Increase the compressed-air supply. 8 bar may
not be exceeded.
The depth stop is set too high. – Adjust the depth stop to the desired depth.
(See “Adjusting the Depth Stop”, page 18)
Thelengthanddiameter ofsupply-airhose13donot
correspond with the data of this pneumatic tool.
– Use a supply-air hose withthe correct dimensions.
(See “Technical Data”, page 16)
The supply-air hose 13 is bent/creased. – Correct the bend/crease in the supply-air hose.
The pneumatic tool skips nails or has a
too large cycle feed.
The fasteners being used are not permitted. – Use only original accessories.
Only the fasteners (nails, staples, etc.) specified
in table “Technical Data” may be used.
The magazine 6is not operating correctly. – Clean and lubricate the feeder hook 22 as re-
quired and make sure that the magazine 6is not
dirty/soiled.
The spring of the feeder hook is too week or 22 de-
fective.
– Contact an authorised service agent for Bosch
power tools.
Have the component replaced there.
The sealing ring of the piston is worn or damaged. – Contact an authorised service agent for Bosch
power tools.
Have the component replaced there.
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English | 21
Bosch Power Tools 1 609 929 X29 | (25.3.11)
Accessories
For more information on the complete quality accessories program,
please refer to the Internet under www.bosch-pt.com or contact your
specialist shop.
After-sales Service and Customer Assistance
Our after-sales service responds to your questions concerning mainte-
nance and repair of your product as well as spare parts. Exploded views
and information on spare parts can also be found under:
www.bosch-pt.com
Our customer service representatives can answer your questions con-
cerning possible applications and adjustment of products and accesso-
ries.
Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
Tel. Service: [phone]
Fax: [phone]
E-Mail: boschs[email protected]om
Ireland
Origo Ltd.
Unit 23 Magna Drive
Magna Business Park
City West
Dublin 24
Tel. Service: [phone]
Fax: [phone]
Australia, New Zealand and Pacific Islands
Robert Bosch Australia Pty. Ltd.
Power Tools
Locked Bag 66
Clayton South VIC 3169
Customer Contact Center
Inside Australia:
Phone: [phone]
Fax: [phone]
Inside New Zealand:
Phone: [phone]
Fax: [phone]
Outside AU and NZ:
Phone: [phone]
www.bosch.com.au
Republic of South Africa
Customer service
Hotline: [phone]
Gauteng – BSC Service Centre
35 Roper Street, New Centre
Johannesburg
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected].za
KZN – BSC Service Centre
Unit E, Almar Centre
143 Crompton Street
Pinetown
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected].com
Western Cape – BSC Service Centre
Democracy Way, Prosperity Park
Milnerton
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected]
Bosch Headquarters
Midrand, Gauteng
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected]
Frequent jamming of nails in the shot
duct.
The fasteners being used are not permitted. – Use only original accessories.
Only the fasteners (nails, staples, etc.) specified
in table “Technical Data” may be used.
– Contact an authorised service agent for Bosch
power tools.
The driven nails are bent. The driver blade is damaged. – Contact an authorised service agent for Bosch
power tools.
Have the component replaced there.
Contrary to working with normal operat-
ing speed, the nails are not driven in
deep enough at higher operating speed.
The interior diameter of the supply-air hose is too
low.
– Use a supply-air hose with the correct dimensions.
(See “Technical Data”, page 16)
The compressor is not suitable for fast operating
speeds.
– Use a compressorthat is sufficiently dimensioned
for the number of connected pneumatic tools and
the operating speed.
Problem Cause Corrective Measure
OBJ_BUCH-1303-001.book Page 21 Friday, March 25, 2011 11:07 AM