boviet SOLAR Vega BVM7612M H-HC-BFDG Series Manual

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MANUAL OVERVIEW
1.1 DISCLAIMER OF LIABILITY
1.2 DECLARATION
UNPACKING AND STORAGE INFORMATION
SAFETY PRECAUTIONS INFORMATION
ENVIRONMENTAL CONDITIONS INFORMATION
4.1 ENVIRONMENTAL CONDITIONS
4.2 INSTALLATION SITE
MOUNTING OVERVIEW
5.1 MOUNTING
5.2 MOUNTING WITH BOLTS
5.3 MOUNTING WITH CLAMPS
5.4 GROUNDING
ELECTRICAL CONFIGURATION INFORMATION
WIRING AND NOTES INFORMATION
MAINTENANCE INFORMATION
WARNING

1.1 DISCLAIMER OF LIABILITY
The installation, handling and use of modules are beyond Boviet’s control, and Boviet Solar does
not assume responsibility for loss, damage, injury, or expense resulting from the improper installation,
handling, use, or maintenance of the module.
Boviet Solar assumes no responsibility for any infringement of patents or other rights of the third parties that may
result from use of the module. No license is granted by implication or under any patents or patent rights.
Boviet Solar reserves the right to update this manual, module specications and/or relevant information
without prior notice.
1.2 DECLARATION
The re rating of the module is valid only when mounted in the manner specied in the mechanical
mounting instructions.
The module is considered in compliance with UL 1703/61730 or IEC 61215/61730 only when mounted in the manner
specied in the mechanical mounting instructions below.
A module with exposed conductive parts is considered to be in compliance with UL 1703/61730 or IEC 61215/61730
only when it is electrically in accordance with the instructions presented below and the National Electrical Code.
Any module without a frame (laminator) should not be considered to comply with the requirements of UL 1703
or IEC 61215/61730 unless the module is mounted with hardware that has been tested and evaluated with the
module under this standard or by a eld engineer certifying that the installed module complies with the requirements
of UL 1703/61730 or IEC 61215/61730.
2 |UNPACKING AND STORAGE INFORMATION
At the time of receipt, verify that the product delivered is the same product ordered. The product name, sub name,
and serial number of each module are clearly marked on the outside of each packing box.
Store packing boxes in a dry and ventilated room.
1 |MANUAL OVERVIEW
This manual offers general information regarding installation and maintenance of photovoltaic
modules manufactured by Boviet Solar, which thereafter will be referred to as “modules.”
These manual instructions should be read and understood before installation, handling, or
maintenance. To ensure the correct and safe use of the photovoltaic modules, the installer
should be familiar with the mechanical and electrical requirements for photovoltaic systems.
1.
2.
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Leave the product in its original packing box until it is ready for installation.
If pallets are stored outside temporarily, a protective covering over the pallet should be placed to protect products
from direct weathering. Pallets should not be stacked more than one pallet high.
At the installation site, keep modules and electrical contacts clean and dry before installation.
Do not stack more than the maximum amount of allowable pallets on top of each other. Do not exceed two layers
of pallets high.
Do not place modules directly on top of each other.
Do not place excessive loads on the module or twist the module frame.
Do not stand, step, walk and/or jump on the module.
Do not carry a module by its wires or junction box but by its frame with both hands by two or more persons.
Do not mark the module with a sharp instrument.
3.
4.
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7.
8.
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10.
11.
3 |SAFETY INFORMATION
The instructions in this safety manual are intended to prevent danger, damage, and failure.
DO NOT touch electrically active parts of the panel, such as the output wiring, without the adequate safety protection.
Bare contact may cause an arc or shock that can lead to injury or even death. Do not use a module that is broken, torn,
or damaged. Non-conformity may cause damage, failure, and/or serious bodily injury.
1. Before installing a system, contact the appropriate authorities for site installation, inspection permission/s
and requirement/s.
2. Operators shall foresee the risk of injury during the processes of installation, troubleshooting and maintenance
of the modules. Therefore, only authorized, and trained personnel should have access to, and perform work
on the modules or system.
3. Ensure that modules meet the technical requirements of the system as a whole.
4. When connecting the modules, remove all metallic jewelry, use properly insulated tools, and wear appropriate
personal protective equipment to reduce the risk of electrical injury.
5. Do not disassemble the modules or remove any part of the module.
6. Do not stand, step on, damage, or scratch surfaces of the module.
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7. Do not install or handle wet modules.
8. Do not touch the exposed cables or connectors.
9. Do not articially concentrate sunlight on the solar modules.
4 |ENVIRONMENTAL CONDITIONS INFORMATION
4.1. ENVIRONMENTAL CONDITIONS
Only Install the PV modules within the following conditions:
1. Ambient temperature: -40°C to 40°C
2. Operating temperature: -40°C to 85°C
3. Storage temperature: -30°C to 50°C
4. Humidity: <85RH%
5. Keep modules away from inflammable gas, hazardous chemicals, or re sources.
4.2. SITE INSTALLATION
1. To ensure the modules receive the most sunlight exposure, position the modules in a manner to minimize
the chances of shading throughout the day by trees, buildings, or any other surrendering objects.
2. Solar modules should normally be mounted facing the equator at an angle to the horizontal plane equivalent
to the latitude of the installation for optimum energy generation. The module tilt angle is measured between
the solar modules and the horizontal (Figure 1). Any slope less than 5in/ft(127mm/305mm) is required
to maintain a re class rating. The PV module generates maximum output power when it faces the sun directly.
3. Do not install modules in the location where they will be immersed in water or continually exposed to water
from a sprinkler, hose, or fountain.
4. Please leave a safe working area between the edge of the roof and the external edge of the solar array when
installing modules on a roof.
5. Avoid a mounting method that will block the drainage holes in the module frame.
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5 |MOUNTING OVERVIEW
Figure 2: PV Module I Mechanical Drawing
For bifacial modules (double-sided glass),
they must be installed with all 12 holes (blue,
and red) when the snow pressure and wind
pressure reach the maximum.
5.1 MOUNTING
Solar PV modules usually can usually be mounted by using
the following methods: bolts or clamps.
PV modules can be mounted to a substructure with either
corrosion-proof M8 (bolts placed through the mounting
holes on the module frame) or with specially designed
module clamps.
Note: All installation methods herein are only for
reference. Boviet Solar will not provide related BOS
components. The system installer or trained professional
personnel must be responsible for the PV system’s design,
installation, mechanical load calculation and security
of the system.
Regardless of the method, the nal installation of the
modules should ensure that:
A clearance of at least 115mm (4.5in) is required provided
between the module frame and the surface of the wall
or roof. The minimum distance between two modules is
10mm(0.4in).
The mounting method should not block the drainage holes.
Panels are not subjected to wind or snow loads exceeding
the maximum permissible loads and are not subject
to excessive forces due to the thermal expansion
of the support structures.
Note: The drainage holes cannot be blocked in any
situation during installation or use.
Figure 1. PV Module Tilt Angle
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Figure 3: PV Module I Mechanical Drawing
No PV Cell PV Module Type PV Module Size Installation Hole
Spacing
1182-Half-cut
module
BVM7612M-XXX-H-HC-BF-DG (144 cells)
BVM7612M-XXX-H-HC-BF (144 cells) 2296*1134*35mm A:1300 B:1600
2166-Half-cut
module
BVM6612M-XXXS-H-HC-BF-DG (144 cells)
BVM6612M-XXXS-H-HC-BF (144 cells) 2135*1046*35mm A:1080 B:1360
3166-Half-cut
module
BVM6610M-XXXS-H-HC-BF-DG (120 cells)
BVM6610M-XXXS-H-HC-BF (120 cells) 1794*1046*35mm A:1080 B:1260
4w158-Half-cut
module
BVM6612M-XXXL-H-HC-BF-DG (144 cells)
BVM6612M-XXXL-H-HC-BF (144 cells) 2052*1002/1004*35mm A:1080 B:1360
5158-Half-cut
module
BVM6610M-XXXL-H-HC-BF-DG (120 cells)
BVM6610M-XXXL-H-HC-BF (120 cells) 1727*1002/1004*35mm A:960 B:1200
6158-full cell
module
BVM6612M-XXXL-H-BF-DG (144 cells)
BVM6612M-XXXL-H-BF (144 cells) 2015*1002/1004*35mm A:900 B:1300
7158-full cell
module
BVM6610M-XXXL-H-BF-DG (120 cells)
BVM6610M-XXXL-H-BF (120 cells) 1693*1002/1004*35mm A:960 B:1200
8156-Half-cut
module
BVM6612M-XXX-H-HC-BF-DG (144 cells)
BVM6612M-XXX-H-HC-BF (144 cells) 2028*992*35mm A:1080 B:1360
9156-Half-cut
module
BVM6610M-XXX-H-HC-BF-DG (120 cells)
BVM6610M-XXX-H-HC-BF (120 cells) 1706*992*35mm A:960 B:1200
10 156-full cell
module
BVM6612M-XXX-H-BF-DG (144 cells)
BVM6612M-XXX-H-BF (144 cells) 1991*992*35mm A:900 B:1300
11 156-full cell
module
BVM6610M-XXX-H-BF-DG (120 cells) BVM6610M-
XXX-H-BF (120 cells) 1673*992*35mm A:900 B:1300
Table 1: PV Module I Installation Hole Spacing
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Figure 3: PV Module I Mechanical Drawing
When the climate of the project site is normal, we recommend using 4-hole mounting (M8 nut). The yellow 4-hole
mounting (M8 nut), or blue 4-hole mounting (M8 nut) can be used.
When the climate of the project site reaches severe conditions (2400Pa wind load and 5400Pa snow load), the blue
or yellow 4-hole mounting (M8 nut) need to be used, in addition to the middle red auxiliary mounting hole (M6 nut).
In any case clamps should not contact the glass or deform the assembly frame.
The surface of the clamps touching the frame should be flat and smooth; otherwise, the frame and components may
be damaged. For better performance be sure to avoid shading from module clamps.
The drainage holes are not blocked by clamps.
The module frame is not modied under any circumstances as this will not void the warranty.
5.2 MOUNTING WITH BOLTS
There are four 4 (9*14mm) and six (7*10mm size) mounting holes at each panel to mount the modules on a supporting
structure. The module frame must be installed on the mounting rail using M8 corrosion-proof screws together with
spring washers and flat washers in four (4) symmetrical locations on the module.
The applied torque should be approximately 17-23 N*m. The applied torque value should be big enough to x the
modules securely. For special support systems or special installation requirements, please conrm torque value with
the specic support supplier. Please nd detailed mounting information in Figure 4.
When using six (6) mounting holes, the middle two (2) mounting holes are the auxiliary mounting holes which use
M6 bolt. The applied torque should be approximately 7-11 N*m for these bolts. PV module mounting information when
installed with screw tting method as showed Figure 4.
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5.3 MOUNTING WITH CLAMPS
Mounting with clamps at the long side of frames
The module frame is not to be modied under any circumstance. When choosing this type of clamp mounting method,
please be sure to use at least four (4) clamps on each module, two (2) clamps should be attached on the long sides
of the module.
Depending on the local wind and snow loads, if excessive pressure load is expected, additional clamps may be required
to ensure that the module can bear the loads. The applied torque should be 18-24 N*m.
No PV Cell PV Module Type PV Module Size Fixture Range
1 182-Half-cut module
BVM7612M-XXX-H-HC-BF-
DG (144 cells) BVM7612M-
XXX-H-HC-BF (144 cells)
2296*1134*35mm J:350
K:500
2 166-Half-cut module
BVM6612M-XXXS-H-HC-BF-
DG (144 cells) BVM6612M-
XXXS-H-HC-BF (144 cells)
2135*1046*35mm J:385
K:530
3 166-Half-cut module
BVM6610M-XXXS-H-HC-BF-
DG (120 cells) BVM6610M-
XXXS-H-HC-BF (120 cells)
1794*1046*35mm J:270
K:355
4 158-Half-cut module
BVM6610M-XXXL-H-HC-BF-
DG (144 cells) BVM6610M-
XXXL-H-HC-BF (144 cells)
2052*1002/1004*35mm J:350
K:490
5 158-Half-cut module
BVM6610M-XXXL-H-HC-BF-
DG (120 cells) BVM6610M-
XXXL-H-HC-BF (120 cells)
1727*1002/1004*35mm J:265
K:380
6 158-full cell module
BVM6612M-XXXL-H-BF-DG
(144 cells) BVM6612M-
XXXL-H-BF (144 cells)
2015*1002/1004*35mm J:360
K:560
7 158-full cell module
BVM6610M-XXXL-H-BF-DG
(120 cells) BVM6610M-
XXXL-H-BF (120 cells)
1693*1002/1004*35mm J:250
K:365
Table 2: Fixture Range
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Figure 5: PV Module I J and K represent the range of the fixture, A and B represent the module size.
Figure 6: PV Module I PV module installed at long side with clamp fitting method
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Figure 7: PV Module I Short Side Mounting
Figure 8: PV Module I PV module installed at short side with clamp fitting method
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Table 3: Short Side Mounting
5.4 GROUNDING
1. All module frames and mounting racks must be properly grounded in accordance with the National Electrical Code
and any local jurisdictions.
2. The modules are required to be grounded, and the module installation needs to comply with all local electrical codes
and regulations. Additionally, the grounding connection should be made by a qualied electrician.
3. Proper grounding is achieved by bounding the module frame and all metallic structural components together using
a suitable grounding conductor. The grounding conductor or strap may be copper, copper alloy, or another material
acceptable for use as an electrical conductor per respective National Electrical Codes. The grounding conductor must
make a connection to earth using a suitable earth ground electrode.
4. Where common grounding hardware (nuts, bolts, star washers, split-ring lock washers, flat washers, etc.) is used
to attach a grounding/bonding system, the attachment must be made in conformance with the manufacturer’s
instructions of grounding devices used in the system.
6 Common hardware items such as nuts, bolts, star washers, lock washers and the like have not been evaluated
for electrical conductivity or for use as grounding devices and should be used only for maintaining mechanical
connections and holding electrical grounding devices in the proper position for electrical conductivity. Such devices,
when supplied with the module and evaluated through the requirements in IEC and UL standard, may be used for
grounding connections in accordance with the instructions provided with the module.
7. Boviet Solar recommends the method below:
1. A grounding kit with M4 size SS cap bolt, M4 size SS flat washer, M4 size SS cup washer, and M4 size SS nut (with teeth)
is to be attach a copper grounding wire to a grounding hole pre-drilled on the frame.
2. Attach the wire between the flat washer and the cup washer. Ensure the cup washer is between the frame and the wire
with concave side up to prevent corrosion due to dissimilar metal. Tighten the bolt securely using the SS nut with teeth
(a wrench may be used in this application.) The tighten torque should be 2-3N*m.
8. Alternate grounding options built into the racking system are acceptable as long as they have been UL approved.
No PV Cell PV Module Type PV Module
Width(mm) Fixture Range(mm)
1 182 All 1134 J:80
2 166 All 1046 J:60
3 158.75 All 1002/1004 J:50
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Figure 9: PV Module I Schematic drawing for the PV module grounding
06 |ELECTRICAL CONFIGURATION
PV systems operates automatically and require day-to-day supervision. The solar array generates DC electricity
whenever light falls on it. Similarly, the inverter automatically turns ON as soon as there is sufcient solar energy
from the array to efciently convert it into grid quality AC Power.
Boviet Solar produces following models, XXX presents the power range.
Table 4: PV Module Model
No PV Module Type PV Module Model
1 Bifacial Double Glass module BVM7612M-XXX-H-HC-BF-DG
2 Bifacial Transparent module BVM7612M-XXX-H-HC-BF
3 Monofacial module BVM7612M-XXX-H-HC
4 Monofacial module BVM7610M-XXX-H-HC
5 Bifacial Double Glass module BVM6612M XXXS-H-HC-BF-DG
6 Bifacial Double Glass module BVM6612M XXXS-H-HC-BF
7 Monofacial module BVM6612M XXXS-H-HC
8 Bifacial Transparent module BVM6610M-XXXS-H-HC-BF
9 Monofacial module BVM6610M-XXXS-H-HC
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Table 5: Electrical Data
The electrical characteristics are within ±10 percent of the indicated values of Isc, Voc and Pmax under Standard Test
Conditions (STC) (irradiance of 100mW/cm², AM 1.5 spectrum, and a cell temperature of 25° (77°F)).
Under normal conditions, a photovoltaic module is likely to experience conditions that produce more current and/or
voltage than reported at standard test conditions. The requirements of the National Electrical Code (NEC) in Article 690
shall be followed to address these increased outputs. In installations not under the requirements of the NEC, the values
of Isc and Voc marked on this module should be multiplied by a factor of 1.25 when determining component voltage
ratings, conductor ampacities, overcurrent device ratings, and size of controls connected to the PV output.
No Technical Highlight Information
1 System voltage (V) DC1000V/1500V
2 Power Tolerance 0~+5W
3 Insurance Current (A) 15/20
≥ 40MΩ, M2
4 Insulation resistance ≥ 40MΩ
5 Application Class Class A
6Standard Test Conditions
(STC) : AM=1.5, E=1000W/m2,T=25°C
07 |WIRING AND NOTES
All wiring should be performed by qualied installers according to the local codes and regulations.
1. Before connecting modules, always ensure that the contacts are corrosion free, clean, and dry.
2. Before connecting modules, verify that the proper electrical values are measured.
3. To minimize the risk of indirect lighting strike and avoid forming closed loops, review that wiring has been properly
done before starting. If the measured data of open circuit voltage and short-circuit current differ from the
specications, please check the wiring before proceeding.
4. Products can be irreparably damaged if an array string is connected in reverse polarity to another. Always verify the
voltage and polarity of each individual string before making a parallel connection. If strings are connected in reverse
polarity and a difference of more than 2V between 10 strings are measured, please check the string wiring
before making the parallel connection.
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No Manufacturer
The Model of
the Connector
Manufacturer
Allowable Mating
Connector
Manufacturer
Website
1Zhe Jiang Jiaming
Tianheyuan PV-JM601 PV-JM601 and PV-JM601A www.jmthy.com
2Zhe Jiang Jiaming
Tianheyuan PV-JM601A PV-JM601 and PV-JM601A www.jmthy.com
3 Multi-Contact USA PV-KST4/6II-UR (male)
PV-KBT4/6II-UR (female)
PV-KST4/6II-UR (male)
PV-KBT4/6II-UR (female)
http://ec.staubli.com/
downloads/
4 Multi-Contact USA PV-KST4-EV02/6II-UR (male)
PV-KBT4-EV02/6II-UR (female)
PV-KST4-EV02/6II-UR (male)
PV-KBT4-EV02/6II-UR (female)
http://ec.staubli.com/
downloads/
5Amphenol Industrial
Operations UTXCFA4AI UTXCFA4AI www.amphenol- Solar.com
6Amphenol Industrial
Operations Helios H4 Assembled Helios H4 Assembled www.amphenol-Solar. com
7Amphenol Industrial
Operations Helios HH4 Assembled Helios HH4 Assembled www.amphenol-Solar .com
8 Zhe Jiang Renhe 05-6-2q 05-6-2q www.renhesolar.com
/cn/index.php
Table 6: PV Module I Connector Information
5. The maximum voltage of the system should be less than the maximum certied voltage and less than the maximum
input voltage of the inverter and of the other electrical devices installed in the system. To ensure this, the open circuit
voltage of the array needs to be calculated at the lowest ambient temperature for the location.
6. Before connecting the components, check the appearance of the material to verify that there is no problem.
The connector itself cannot be damaged, have fractures, or have other issues that cause an electrical hazard.
7. Please see the table below for which indicates the connectors to use on the module and the allowable
mating connector.
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Table 7: PV Module I Connector Images
No Connector Model Connector Picture Website
1 PV-JM608 jmthy.com
2 PV-JM601 jmthy.com
3 PV-JM601A jmthy.com
4PV-KSTA/611 -UR (Male)
PV-KBTA/611-UR (Female)
staubli.com/en/
connectors/
5PV-KSTA-EV02/611-UR (Made)
PV-KBT4-EV02/611-UR (Female)
staubli.com/en/
connectors/
6 05-6-2q http://www.renhesolar.
com/cn/index.php
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08 |MAINTENANCE INFORMATION
A well-designed system needs minimal maintenance.
Maintenance should be carried out at least once a year by well-trained personnel.
Check that the mounting hardware is properly tightened. Check if cables, nuts, and bolts are secure and not loose.
Tighten any loose components if necessary.
Check ground resistance performance and water resistance of connecting cables, grounding cables, connectors, and
any other connections.
Verify that the electrical and mechanical connections are free from corrosion.
Do not touch the live part of the wire, cable, or connector directly, but only with safety equipment (insulating tools and
electrical protection) when necessary.
Use an opaque cloth or other opaque materials to cover the front side of the modules during the maintenance. When
exposed to sunlight the module may produce high voltage which can cause injury and even death.
In the event that modules need to be cleaned, clean modules with a soft cloth together with a mild detergent and clean
water. To avoid severe thermal shocks, which might damage the module, use water at a similar temperature to the
modules being cleaned.
09 |WARNING INFORMATION
Contact your installer immediately if you suspect your system is not working properly. For any warranty related concerns
contact our Boviet Solar after sales service team at [e-mail] or your sales contact.
WARNING: The PV system must be shut down rst if it needs any electrical maintenance. Improper maintenance may
cause burns and/or electrical shock, which can both be lethal.
CONTACT
Address:
Website:
2107 N. 1st Street, Suite: 550, San Jose, CA, USA, 95131
bovietsolar.com
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Disclaimer: The information included in this document is subject to change without any notice and is provided for informational purposes only. No
contractual rights are established or should be inferred because of user’s reliance on the information contained in this PV module installation manual
Please contact with Boviet Solar’s local ofces for more up-to-date product information.