Brillion PPF Series Use and care manual

1199rev401 6K107
OPERATORS MANUAL
REPAIR PARTS CATALOG
BRILLION IRON WORKS, INC.
1199rev401 BRILLION, WISCONSIN 54110 6K107
Floating Ring Pulverizer
Pick-up Model: PPF
www.brillionfarmeq.com
BRILLION FARM EQUIPMENT

1199rev401 6K107

1199rev401 6K107
PART I - OPERATION
Intro uction ............................................................................................................................................... 3
Location Reference ......................................................................................................................3
Parts Or ering.............................................................................................................................. 3
Safety Suggestions ................................................................................................................................... 4
Safety Sign Description an Illustration ....................................................................................... 4
Decal Location ............................................................................................................................. 5
Machine Specifications ............................................................................................................................. 6
Operating Instructions ............................................................................................................................... 7
Stan Positioning ......................................................................................................................... 7
Fasteners .................................................................................................................................... 7
Attaching Tractors to Pulverizers ................................................................................................. 8
Category II Hitch ....................................................................................................................... 8
Category III Hitch ...................................................................................................................... 9
Fiel Operation .......................................................................................................................... 10
Replacing or A ing Rollers ....................................................................................................... 11
Warning Lights........................................................................................................................................ 12
PART II - REPAIR PARTS
Frame ........................................................................................................................................ 14
Roller ......................................................................................................................................... 16
Roller Assemblies ...................................................................................................................... 18
Warning Lights ........................................................................................................................... 19
In ex .................................................................................................................................................. 20
Page I
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FLOATING RING PULVERIZERS
CONTENTS

1199rev401 6K107

1199rev401 6K107
INTRODUCTION
To obtain maximum benefits from the FLOATING RING PICKUP PULVERIZER, please stu y this
manual carefully before starting assembly or operation. A special section, Assembly Instructions,
is inclu e . If items in this manual are not un erstoo , contact your local BRILLION ealer or call
BRILLION IRON WORKS, INC., at [phone].
The symbol shown here appears in this book an on your machine
where special attention is nee e to safeguar yourself against
harm. It warns, ATTENTION! BE ALERT! YOUR SAFETY IS
INVOLVED! The message following the symbol points out
important safety precautions. Rea it an be alert to the
possibility of personal injury or eath.
BE ALERT!
YOUR SAFETY IS INVOLVED
Location Reference
Right Han , Left Han , an Forwar esignations are ma e from the viewpoint of stan ing behin
the machine an facing the irection it will travel uring fiel operation.
Parts Ordering
When or ering parts for this machine, inclu e the complete mo el number an serial number.
Refer to the name plate on left si e of the mast as shown in Figure 1. Please rea an recor this
number upon taking elivery of this machine.
FLOATING PICKUP PULVERIZER Mo el
Serial Number
Date Purchase
Be sure to rea the warranty car which is shippe
with the machine. Return the proper portion of the
car for recor ing at the factory.
FIGURE 1
Name Plate
Page 3

1199rev401 6K107
2
3
Figure 2A
1. DO NOT STAND OR WALK IN FRONT OF TRACTOR WHEN IT IS
MOVING FORWARD.
2. DO NOT STAND OR WALK BETWEEN TRACTOR & IMPLEMENT
WHEN EITHER OR BOTH ARE MOVING.
3. DO NOT STAND OR WALK BEHIND IMPLEMENT WHEN IT IS BEING
BACKED UP.
4. DO NOT RIDE OR ALLOW OTHERS TO RIDE ON TRACTOR OR
IMPLEMENT.
5. BLOCK IMPLEMENT TO PREVENT MOVEMENT WHEN UNHITCHED
FROM TRACTOR. 8J309
MOVING MACHINES CAN CAUSE INJURY. KEEP AWAY!
CAUTION 1
1. 8J309 - Decal, Caution list
2. 2J431 - Decal, Reflective Amber
3. 2J430 - Decal, Reflective Re
SAFETY SUGGESTIONS
Investigation has shown that nearly one-third of all farm accidents are caused by careless use of
machinery. You can do your part in improving safety by observing the following suggestions. Insist that
all people working with you or for you abide by them.
1. Do not stand between tractor and implement when attaching or detaching implement, unless neither
are moving.
. Do not allow anyone to ride on tractor or machine.
3. Lower machine to ground when not in use.
4. Unhitch implement from tractor on a level surface only. Use support stands and be sure they are fully
secured with pins and hair pin cotters.
5. Do not transport at speeds over 0 MPH.
6. When transporting machine, avoid sudden stops or sharp turns because the weight of the machine
may cause the operator to lose control of the tractor.
7. When transporting the machine on a road or highway, use adequate warning symbols, reflectors,
lights and slow moving vehicle signs as required.
8. Securely block machine when working on or under it to prevent injury in case of hydraulic failure or
inadvertent lowering by another person.
SAFETY WARNING SIGNS
The WARNING signs illustrated on this page are placed on the machine to warn of hazards.
The warnings found on the sign are for your personal safety and those around you. Their locations
on the machine are shown on the following page. OBSERVE THESE WARNINGS!
Keep these signs clean so they can be observed readily. Wash with soap and water or cleaning solution
as required.
Replace WARNING signs should they become damaged, painted over or if they are missing.
When replacing decals, clean the machine surface thoroughly using soap and water or cleaning solution
to remove all dirt and grease.
Page 4

1199rev401 6K107
DECALS & LOCATIONS
1. 8J309 - Decal, Caution list
2. 2J431 - Decal, Reflective Amber
3. 2J430 - Decal, Reflective Re
4. 4K103 - Decal BRILLION
6 & 8 MODELS
2
2
2
2
3
4
4
4
4
3
3
3
0 - 8 MODELS
Figure 2B
Page 5

1199rev401 6K107
SPECIFICATIONS
Subject to change due to product improvement
Model Desig atio
Basic model is denoted by: PPF= Pickup Pulverizer with Floating ring wheels
umbers following indicate machine widths in feet:
6, 8, 10', 12', 14', & 16' wide
Letter following indicates wheel size:
B=4K392; 20" O.D., 14" I.D.
umber following indicates
Pipe drum diameter sizes: 12"
EXAMPLE: PPF10B12 = Floating ring pulverizer which is 10 Feet
wide and has 20" outside diameter wheels on a 12" pipe drum.
Basic Machi e Specificatio s
Overall Width: The frame width is 15 1/2" wider than the rolling width in all sizes.
Overall length: Approximately 28 1/2
Machine weights
There are 5 wheels per foot of machine width
B size wheels weigh 34 pounds each:
Machines with B wheels vary in weight from 245 lbs/ft to 266 lbs/ft of rolling width.
Page 6

1199rev401 6K107
OPERATING POSITION
PARKED POSITION
. Stand Postion
Figure 3
Page 7
OPERATIING INSTRUCTIONS
Securely block machine when working on or under it to prevent injury in case of hydraulic
failure or inadvertent lowering by another person.
When operating, keep support stand
locked up in raised position.
To park the pulverizer, lower it to a firm,
level surfa e, then set and fix the support
stand all the way down.
Fasteners
After the first 1 - hours of use, check over all fasteners to insure that they remain tight. Periodic
checks should be made thereafter.

1199rev401 6K107
KLIK PIN
CLEVIS PIN, 1
PIN ASSEMBLY
CAST IRON
SPACER
SLEEVE,
1 7/16 O.D.
LOCK NUT, 1
CAPSCREW,
1 X 4 1/2
PIPE SPACER,
1 X 2 1/8
KLIK PIN
PIN ASSEMBLY
CAST IRON
SPACER
SLEEVE,
1 7/16 O.D.
KLIK PIN
SLEEVE,
1 1/4 O.D. x 1 15/16
Figure 4
Page 8
. Attaching Tractors to Pulverizers
This pulverizer is designed to be mounted to tractors with a category II or a Category III 3-point hitch.
Instructions for attachment are as follows:
With Category II Hitch
See Figure 4. Use the lower set of holes for the tractor lift arms to provide maximum transport clearance.
(Upper holes are for other model machines).
Install lower hitch pins with cast iron spacers toward outside of machine. Secure with klik pins. The
1-7/16" O.D. Sleeves are not used.
For the Quick Coupler:
Use the bottom mast hole. Install the 1" x 4-1/ " cap screw, 1" x -1/8" pipe spacer, 1" lock nut, and tighten
securely. Unused pin and sleeve may be stored in top hole.
For the Three-Point Free Link Hitch:
Use the second lower mast hole for the 1" clevis pin and klik pin. Install 1" x 4-1/ " cap screw and
1" x -1/8" pipe spacer in the bottom hole, attach lock nut, and tighten securely.
The 1-1/4" O.D. x 1-15/16" sleeve is not used.
Be sure all hit h points seat properly. Wat h for possible interferen e between
pluverizer, and linkages when raising the first time.

1199rev401 6K107
KLIK PIN
CLEVIS PIN, 1
PIN ASSEMBLY
CAST IRON
SPACER
SLEEVE,
1 7/16 O.D.
LOCK NUT, 1
CAPSCREW,
1 X 4 1/2
PIPE SPACER,
1 X 2 1/8
KLIK PIN
PIN ASSEMBLY
CAST IRON
SPACER
SLEEVE,
1 7/16 O.D.
KLIK PIN
SLEEVE,
1 1/4 O.D. x 1 15/16
Figure
With Category III Hitch
See Figure 5. Use the lower set of holes for the tractor lift arms to provide maximum transport
clearance. (Upper holes are for other model machines).
Install lower hitch pins with cast iron spacers inside of machine and 1-7/16" O.D. sleeves toward
outside. Secure with klik pins.
For the Quick Coupler:
Use the second lowest mast hole for the 1" x 4-1/ " cap screw and 1" x -1/8" pipe spacer. Install the
lock nut and tighten securely. Unused pin may be stored in top hole.
For the Three-Point Free Link Hitch:
Use the second highest mast hole and install the 1" clevis pin, 1-1/4" O.D. x 1-15/16" sleeve, and klik
pin. Install 1" x 4-1/ " cap screw and 1" x -1/8" pipe spacer in the bottom hole, attach lock nut, and
tighten securely.
Be sure all hit h points seat properly. Wat h for possible interferen e
between pulverizer, tra tor, and linkages when raising the first time.
Page 9

1199rev401 6K107
Field Operation
The floating ring pulverizer is designed with rings whose inside diameter is two to four inches
greater than the drum which supports them. This allows the packer wheels to follow the irregular
contours in your fields.
The drum assembly can be mounted to the frame in two ways. When mounted as shown in
figure 7A, the wheels will have a tendency to pack the soil. When the wheels are mounted as
shown in figure 7B, the wheels will act more like a rotary hoe and will have a tendency to loosen
the soil. To change the mounting of the wheel and drum assembly to the frame, follow these
steps:
1. Lower the wheels to the ground.
2. Support the frame with an tractor lift.
3. Remove the bolts which hold the pillow block bearings to the frame.
4. Raise the frame above the roller assembly.
5. Drive tractor with frame around to opposite side of rollers.
6. Re-attach the pillow block bearings to the frame.
DRUM
DIAMETER
WHEEL
INSIDE DIA.
FIGURE 6
2 - 4
FIGURE 7A FIGURE 7B
Page 10

1199rev401 6K107
PILLOW BLOCK
BEARING
BEARING
SUPPORT
RETAINER PLATE
LOCK NUTS 5/8
FIGURE 9
ROLLERS
ON BLOCKS
PARKED
TRACTOR
WITH
LOCKED
BRAKES
PILLOW BLOCK BEARING
DRUM CONTACTING ROLLERS
FIGURE 8
2
3. Slide the replacement wheels onto the drum, replace the retainer and tighten the lock nuts to 150 ft.-lb.
Slide the pillow block bearing and bearing support onto the shaft until the bearing bottoms
against the shaft shoulder.
Replace the bolts which mount the bearing support to the frame and tighten the lock nuts to 150 ft.-lb.
Now take a punch and rotate the locking collar of the bearing in the direction which the bearing will
rotate and tighten the set screw against the shaft.
Page 11
REPLACING OR ADDING ROLLER WHEELS
Although the packer wheels are manufactured from high grade ductile iron, wear or breakage may
require that some wheels be periodically replaced. Follow these steps when replacing wheels.
1. Attach a tractor to the pulverizer, put the tractor
transmission into PARK, and lock the brakes on
the tractor.
Hydraulically raise the pulverizer. Slide all the
wheels toward one end of the drum.
Lower the pulverizer so that the
packer wheels rest on blocks
approximately two inches off the
ground (see figure 8).
Continue to lower the machine
till the outside of the roller drum
contacts the bottom ring of the
packer wheels.
2. Remove the pillow block bearing and the
bearing support from the end of the drum to
which youwill be adding wheels. The pillow
block bearing is secured to the drum shaft by
means of an eccentric locking collar.
Loosen the set screws which tighten the collar
to the shaft. Then with a punch, rotate the collar
in the direction opposite which the shaft turns in
normal operation.
Next remove the nuts from the bolts which mount
the bearing supports to the frame and slide the
bearing and the support off the shaft.
Remove the three 5/8" lock nuts which attach the
retainer plate to the drum and remove the plate.

1199rev401 6K107
1. Assemble #4K774 to right side of machine frame member. Attach as far to outside of frame as
possible using straps and machine bolts or U-bolts as furnished. See illustration above.
Assemble the other angle in similar fashion on the left side of machine.
. Attach lamp assemblies with fasteners shown (amber facing forward; red and amber facing toward
the rear with amber above red).
3. Connect wishbone wiring harness ends to connectors on lamp assemblies. (IMPORTANT: wires
are olor oded on wishbone harness. Conne t end with yellow wire to left side lamp
assembly. Conne t end with green wire to right side lamp assembly). Run wishbone
harness wires along rear frame member to center of machine.
4. At center of machine assemble the connector of the straight harness to the wishbone harness.
The 7-pin plug on the straight harness connects to the tractor socket when in use. Allow enough
harness length to reach tractor socket and roll or fold up excess. Attach permanently to pulverizer
frame. All wires must be firmly attached to machine frame members so they dont droop or become
torn loose by field debris. Use plastic cable ties, provided, and electrical tape to secure all wiring.
WARNING LIGHT ASSEMBLY
REAR
#6J150
LOCKNUT, 1/4
#1C10 LOCKWASHER
#1C3 0 HEX NUT, 1/2
#4K773 R.H. LAMP
ASSEMBLY (SHOWN)
#4K772 L.H. LAMP
ASSEMBLY (NOT SHOWN)
#4K782
MACHINE SCREW
1/4 x 1 1/4
#1C675 BOLT, 6
#4K 37 BOLT, 8 1/2:
#3J662 STRAP, 5 TUBE
#4K 70 STRAP, 7 TUBE
#4K774
ANGLE
Page 12

1199rev401 6K107
Page 13
CONTENTS
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REPAIR PARTS
Frame ....................................................................................................................................... 14
Roller ........................................................................................................................................ 16
Roller Assemblies .................................................................................................................... 18
Warning Lights ......................................................................................................................... 19
Index ......................................................................................................................................... 20

1199rev401 6K107
5
6
3
6
9
8
22
23 27
20
2
24
25
9
8
2
3
33
32
36
35
29
34
30
28
27
8
9
5
6
0
7
3
6
6
5
2
8
28 29
4
36
35
29
34
6
6 0
6
7
2
4
6
0
4
9
7
7
7
3
26
9
3
3
33
30
32
4
7
37
1. DO NOT STAND OR WALK IN FRONT OF TRACTOR WHEN IT IS
MOVING FORWARD.
2. DO NOT STAND OR WALK BETWEEN TRACTOR & IMPLEMENT
WHEN EITHER OR BOTH ARE MOVING.
3. DO NOT STAND OR WALK BEHIND IMPLEMENT WHEN IT IS BEING
BACKED UP.
4. DO NOT RIDE OR ALLOW OTHERS TO RIDE ON TRACTOR OR
IMPLEMENT.
5. BLOCK IMPLEMENT TO PREVENT MOVEMENT WHEN UNHITCHED
8J309
MOVING MACHINES CAN CAUSE INJURY. KEEP AWAY!
CAUTION
Page 14

1199rev401 6K107
FRAME
Index Part o.
o. o. Description Reqd Wt.
1 5K812 Tube - 6 Machine 1 106.00
5K811 Tube - 8 Machine 1 135.00
2 5K766 Frame, 10 - 18 Machines 1 395.00
3 1K247 Hitch Bracket 2 25.00
4 1K282 Mast 1 37.50
5 1J801 U-bolt, 5/8 6 1.50
6 5C461 Lock ut, 5/8-11 Hex Stover 24 .07
7 4K989 Extension, 1 Ft. 2 43.00
4K990 Extension, 2 Ft. 2 65.00
4K991 Extension, 3 Ft. 2 87.00
6K309 Extension, 4 Ft. 2 112.00
8 3D510 Capscrew, 3/4 x 2 1/2 gr. 5 8 .43
9 6C729 Lock ut, 3/4-10 C Hex Stover 8 .12
10 5K769 Bearing Support 2 24.80
11 5K196 Plate 2 7.30
12 6D303 Bolt, 5/8 x 7 1/2 gr. 5 8 .86
13 5J912 Bolt, 5/8 x 9 1/2 gr. 5 8 .70
14 4K993 Pillow Block Bearing, 1 15/16 2 6.63
15 1D445 Capscrew, 5/8 x 2 1/2 gr. 5 4 .28
16 2J430 Reflective Decal, Red 2 -
17 2J431 Reflective Decal, Amber 2 -
18 8J309 Decal, Caution List 1 -
- 1J847 Stand Assembly (items 19-22) 1 2 9.60
19 9D047 Stand Weldment 1 9.40
20 3C335 Clevis Pin 1 .20
21 6C400 Hairpin Cotter 1 -
22 6D049 Cotter Pin 1 -
23 7J375 Stand Bracket 1 2 8.20
24 1B166 Washer 2 -
25 1C392 ut 2 .07
26 1J801 U-Bolt 1 1.50
27 9D112 U-Bolt, 7 2 1.76
28 6D529 Clevis Pin, 1 1 1.1
29 5D110 Klik Pin, 3 .10
30 5D157 Sleeve, 1 1/4 O.D. x 1 15/16 1 .20
31 8D922 Capscrew, 1 x 4 1/2 1 1.24
32 6D306 Lock ut, 1 1 .28
33 6D988 Pipe Spacer, 1 x 2 1/8 2 .30
34 8D424 Pin Assembly 2 2.5
35 8D425 Cast Iron Spacer 2 1.60
36 5D158 Sleeve, 1 7/16 O.D. 2 .50
37 4K103 Decal, Brillion 4 -
Page 15

1199rev401 6K107
5
4
2
8
8
3
6
9
7
5
4
3
2
6
4
Page 16

1199rev401 6K107
ROLLER
Index Part o.
o. o. Description Reqd Wt.
1 5K769 Bearing Support 2 24.80
2 4K993 Pillow Block Bearing with Collar 2 6.63
3 5J912 Bolt, 5/8-11 C x 9 1/2 Long (10 - 16 Machines) 4 2.86
6D303 Bolt, 5/8-11 C x 7 1/2 Long (6 & 8 Machines) 4 .70
4 5C461 Lock ut, 5/8-11 Hex 18 .07
5 1D445 Capscrew, 5/8 x 2 1/2 4 .28
6 4K988 Retainer, 19 2 21.00
7 4K392 B-Size Wheel, 20 O.D., 14 I.D. - 34.00
8 5K196 Plate 2 7.30
9 5K815 Drum - 12 pipe x 6 Long 1 226.00
5K816 Drum - 12 pipe x 8 Long 1 276.00
5K031 Drum - 12 pipe x 10 Long 1 326.00
5K032 Drum - 12 pipe x 12 Long 1 376.00
5K033 Drum - 12 pipe x 14 Long 1 426.00
5K034 Drum - 12 pipe x 15 Long 1 451.00
5K035 Drum - 12 pipe x 16 Long 1 476.00
6K313 Drum - 12 pipe x 18 Long 1 526.00
Page 17

1199rev401 6K107
ROLLER ASSEMBLIES
Assembly Drum (Pipe) Wheel Dia. Length Used on Roller
o. Diameter (In inches) (In feet) Pulv. Model # Assem. Wt.(#)
1 5K810 12 Pipe 20 6 PPF6B12 1288
2 5K809 12 Pipe 20 8 PPF8B12 1678
3 5K066 12 Pipe 20 10 PPF10B12 2068
4 5K067 12 Pipe 20 12 PPF12B12 2458
5 5K068 12 Pipe 20 14 PPF14B12 2848
6 5K064 12 Pipe 20 15 PPF15B12 3043
7 5K070 12 Pipe 20 16 PPF16B12 3240
8 6K310 12 Pipe 20 18 PPF18B12 3640
WHEEL
DIAMETER
LENGTH
DRUM
DIAMETER
Page 18