Brinly PCT-17BH User manual

L-1821-G
Important: This manual contains information for the safety of persons
and property. Read it carefully before assembly and operation
of the equipment!
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www.brinly.com
POLY CART, 17 CUBIC FOOT
MODEL:
PCT-17BH
• Assembly
• Installation
• Operation
• Repair Parts
For use with
Lawn / Garden
Tractors.
OWNER'S MANUAL

L-1821-G
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2
CONGRATULATIONS on the purchase of your new Brinly-Hardy Cart! Your Cart has been designed, engineered and
manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please do not hesitate to contact our knowledgeable customer
service department toll-free at 1-877-728-8224. We have competent, well trained technicians to help you with the assembly and
use of your Cart.
SAFETY LABELS
==============================================================
SAFETY LABELS AND NOTATION
This symbol will help to point out important safety precautions
throughout this manual. It means:
ATTENTION! BECOME ALERT! Your safety is involved.
The safety labels shown in this section are placed in important areas on your
product to draw attention to potential safety hazards.
On your product safety labels, the words DANGER, WARNING and CAUTION
are used with the safety-alert symbol. DANGER identifies the most serious
hazards.
The operator’s manual also explains any potential safety hazards whenever
necessary in special safety messages that are identified with the word,
CAUTION, and the safety-alert symbol.
INTRODUCTION AND SAFETY
CUSTOMER RESPONSIBILITIES
- Please read and retain this manual. The instructions enable you to assemble and maintain your cart properly.
- Please, always observe the Safety Instructions.
TABLE OF CONTENTS
================================
Intro, Specifications,
Required Tools
and Safety ................ 2-4
Parts .................... 4-5
Assembly ................. 6-9
Operation .................. 10
Service .................... 11
Warranty................... 12
SPECIFICATIONS
=====================================
Maximum
Towing Speed ................ 8 mph
Bed Capacity .............. 17 cu. Ft.
Maximum Load .............. 850 lbs
Maximum Tongue Weight ....... 100 lbs
Empty Weight ............... 107 lbs
TIRES
Size ....................... 16 x 6.5
Inflation Pressure ............. 28 psi
REQUIRED TOOLS FOR ASSEMBLY
==============================================================
• 1/2” Wrench (2)
• 9/16” Wrench (2)
• Pliers
• Gloves
PRODUCT COMPATIBILITY
This utility cart is designed for use with lawn tractors and lawn and garden tractors.

L-1821-G
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3
TO HELP PREVENT BODILY INJURY DUE TO
LOSS OF STABILITY OR CONTROL.
• Do not exceed maximum towing capacity of towing vehicle listed in
the vehicle operator's manual.
• Do not exceed maximum cart load capacity listed in the cart
operator's manual.
• Reduce loaded cart weight on slopes and/or slippery surfaces.
• Do not exceed 8 mph when towing cart.
• Do not tow cart behind a ZTR (Zero Turn Radius) Mower.
• Do not tow cart behind a motor vehicle such as a car, truck, ATV or UTV.
SAFETY
• Read the general safety operating precautions in your machine
operator's manual for additional safety information.
OPERATE SAFELY
• Use cart for intended purpose only.
• This machine is intended for use in lawn care and home
applications. Do not tow behind a vehicle on a highway or in any
high speed applications. Do not tow at speeds higher than maximum
recommended towing speed.
• Towing speed should always be slow enough to maintain control.
Travel slowly over rough ground.
• Do not let children or an untrained person operate the towing vehicle
or this machine.
• Do not let anyone, especially children, ride on the towing vehicle, this
machine or attachment. Riders are subject to injury such as being
struck by foreign objects and being thrown off. Riders may also
obstruct the operator's view, resulting in the machine being operated
in an unsafe manner.
• Check towing vehicle brake action before you operate. Adjust or
service brakes as necessary.
• Keep all parts in good condition and properly installed. Fix damage
immediately. Replace worn or broken parts. Replace all worn or
damaged safety and instruction decals.
• Do not modify the towing vehicle, this machine or safety devices.
Unauthorized modications to the machine or attachment may
impair its function and safety.
• Securely anchor all loads to prevent loads from falling out during use.
• Keep all nuts, bolts and screws tight.
• Do not over inate tires.
• Do not restrict operator visibility during use.
• Ensure the operator is at a safe distance when dumping cart! The
Lock Bar that releases the bed has the potential to release quickly.
• Do not modify hitch/trailer connection on cart.
• Distribute load evenly for safe travel and unloading of cart.
WARNING
AVOID INJURY FROM EXPLOSION
• Do not place gas container in cart when lling
RIDERS CAN FALL OFF AND BE KILLED
• No riders in cart
B7084B
TO HELP PREVENT BODILY INJURY DUE TO LOSS OF STABILITY
OR CONTROL
• Do not exceed maximum towing capacity of towing vehicle listed in
the vehicle operator’s manual.
• Do not exceed maximum cart load capacity listed in cart operator’s manual.
• Reduce loaded cart weight on slopes &/or slippery surfaces.
• Do not exceed 8 mph (13 kph) when towing cart.
CAUTION
ATTENTION
POUR ÉVITER
LES BLESSURES
CAUSÉES PAR
UNE PERTE DE
STABILITÉ OU DE
CONTRÔLE
M151136
● Ne pas dépasser la
capacité de remor-
quage maximum du
véhicule remor-
queur indiquée dans
le livret d’entrentien
du véhicule
● Ne pas dépasser la
capacité de charge
maximum du chariot
indiquée dans le
livret d’entretien du
chariot
● Réduire la charge
du chariot sur les
pentes et/ou les
surfaces glissantes
● Ne pas dépasser
8 mph (13 km/h) lors
du remorquage du
chariot
CAUTION
TO HELP PREVENT
BODILY INJURY
DUE TO LOSS
OF STABILITY
OR CONTROL
• Do not exceed
maximum towing
capacity of towing
vehicle listed in the
vehicle operator’s
manual
●Do not exceed
maximum cart load
capacity listed in
cart operator’s manual
●Reduce loaded cart
weight on slopes
and/or slippery
surfaces
●Do not exceed 8 mph
(13 kph) when towing
cart
GENERAL SAFETY NOTES ( Operation )
=================================================================================================================
SAFETY

L-1821-G
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4
PARTS
TOWING LOADS SAFELY
• Stopping distance increases with speed and weight of towed load.
Travel slowly and allow extra time and distance to stop.
• Total towed weight must not exceed limits specied in towing vehicle
operator's manual.
• Excessive towed load can cause loss of traction and loss of control
on slopes. Reduce towed weight when operating on slopes.
• Never allow children or others in or on towed equipment.
• Use only approved hitches. Tow only with a machine that has a hitch
designed for towing. Do not attach towed equipment except at the
approved hitch point.
• Follow the manufacturer's recommendations for weight limits for
towed equipment and towing on slopes. Use counterweights or
wheel weights as described in the towing vehicle operator's manual.
• Do not turn sharply. Use additional caution when turning or operating
under adverse surface conditions. Use care when reversing. To avoid
jack-kning, do not allow towing vehicle wheels to contact drawbar.
• Do not shift to neutral and coast downhill.
PROTECT BYSTANDERS
• Keep bystanders away when you operate a towed attachment.
• Before you back machine and attachment, look carefully behind
attachment for bystanders.
• Before you dump cart, look carefully behind attachment for bystanders.
KEEP RIDERS OFF TOWED ATTACHMENT
• Keep riders off of a towed attachment.
• Riders on a towed attachment are subject to injury, such as being
struck by objects and being thrown off the attachment during sudden
starts, stops and turns.
• Riders obstruct the operator's view, resulting in the attachment being
used in an unsafe manner.
• Keep riders off of hitch bracket.
KEEP BODY PARTS FROM UNDER DRAWBAR
• Before you disconnect this machine from towing vehicle hitch plate:
• Unload cart. Stop on level ground.
• Stop machine engine.
• Lock machine park brake.
• Block attachment wheels.
• Make sure body parts are not under drawbar.
================================================================================================
SAFETY
REF. # PART # DESCRIPTION QTY.
2 2M1012P 5/16" x 3/4", Hex Bolt 2
3 B-6298 3/8" x 3-3/4", Hex Bolt 1
4 30M1000P 5/16", Hex Nut 12
5 40M1000P 5/16", Lock Washer 12
6 45M1111P 5/16" Flat Washer 24
7 B-3034-10 Clevis 1
8 B-6288-10 Lock Bar 1
or 1008604** Foot Pedal 1
9 B-3303 Spring Handle 1
10 B-6299 3/8", Keps Nut 2
11 B-3308-10 Axle Support Bracket 1
12 B-3520-10 Lock bracket 1
13 B-3861 Hitch Pin, 1/2" x 2-1/2" 1
14 B-4305 Retainer Ring, 3/4" 2
15 B-5606 Machine Bushing 6
17 B-7097B-BH Bed 1
18 B-6957-10 Drawbar 1
19 B-7092 Wheel 2
20 B-6967 Axle 1
21 B-6978-01 Wheel Spacer 2
22 B-1674P 5/16", Lock Nut 2
23 B-1675P 3/8", Lock Nut 1
24 B-8026-10 Longitudinal Support 2
25 D-146P Hairpin Cotter, 1/8" 1
26 20M1020P 5/16" x 1-1/4", Rd Head 12
27 L-1744-3 Pack Code Label 1
28 B-7086 Caution label 1
29 B-7084 Warning label 1
30 1008603** Grip Tape 1
** - If Equipped
CART ASSEMBLY
=================================================
WHEN ASSEMBLING THE CART, DO THE FOLLOWING:
• Do not discard the inner packing sleeve. A template can be cut from
the sleeve to make dividers for the cart.
• Place pieces of carton under the cart bed to avoid scratches.
• Put all bolt heads to the inside of the cart bed.
Installing Questions?
Missing Parts?
Need Replacement Parts?
DON'T GO BACK
TO THE STORE!
Please call our
Customer Service Department
Toll Free 877-728-8224
or email: [e-mail]
STOP

L-1821-G
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5
L-1821 Rev. F
5.
EXPLODED REFERENCE
26
2
13
25
6
4
3
17
12
18
24
11
20
22
21
15
7
8
9
10
23
5
6
24
15
14
19
27
28
10
29
26
30
FOOT PEDAL
(if equipped)
PARTS

L-1821-G
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6
ASSEMBLY
L-1821 Rev. F
Figure 1.
Figure 2.
6.
1a. Position the Longitudinal
Supports (24) over the bed, as
shown.
1b. Secure each support with
one Round Hd. Screw (1), two
Flat Washers (6), one Lock
Washer (5) and one Hex Nut
(4), as shown. Assemble finger
tight until all screws are
installed.
1c. Do not tighten Nuts.
6
Flat Washer, 5/16"
Qty. 16
5
Lock Washer, 5/16"
Qty. 8
6
Flat Washer, 5/16"
Qty. 4
5
Lock Washer, 5/16"
Qty. 2
4
Hex Nut, 5/16"
Qty. 2
26
Round Hd Screw, 5/16" x 1-1/4"
Qty. 2
26
Round Hd Screw, 5/16" x 1-1/4"
Qty. 8
4
Hex Nut, 5/16"
Qty. 8
4 5
26
6
4
5
6
26
6
6
24
11
2a. Position the Axle Support(11)
over slotted holes over the
Longitudinal Supports(24) and
bed.
2b. Secure Axle Support(11) with
Round Hd. Screw (26),
Washer(6), Lock Washer(5) and
Hex Nut(4) as shown. Assemble
finger tight until all 8 screws are
installed.
2c. Do not tighten Nuts.
24
24
Install Supports
Install Axle Support
manual
STEP 1
-------------------------------------------
STEP 2
-------------------------------------------
Install Supports
1a. Position the Longitudinal Supports (24) over the bed,
as shown.
1b. Secure each support with one Round Hd. Screw (1),
two Flat washers (6), one Lock Washer (5) and one
Hex Nut (4), as shown. Assemble nger tight
until all screws are installed.
1c. Do NOT tighten nuts.
Install Axle Support
2a. Position the Axle Support (11) over
slotted holes over the Longitudinal
Supports (24) and bed.
2b. Secure Axle Support with Round Hd.
Screw (26), Washer (6), Lock Washer (5) and
Hex Nut (4) as shown. Assemble nger tight
until all 8 screws are installed.
2c. Do NOT tighten nuts.
L-1821 Rev. F
Figure 1.
Figure 2.
6.
1a. Position the Longitudinal
Supports (24) over the bed, as
shown.
1b. Secure each support with
one Round Hd. Screw (1), two
Flat Washers (6), one Lock
Washer (5) and one Hex Nut
(4), as shown. Assemble finger
tight until all screws are
installed.
1c. Do not tighten Nuts.
6
Flat Washer, 5/16"
Qty. 16
5
Lock Washer, 5/16"
Qty. 8
6
Flat Washer, 5/16"
Qty. 4
5
Lock Washer, 5/16"
Qty. 2
4
Hex Nut, 5/16"
Qty. 2
26
Round Hd Screw, 5/16" x 1-1/4"
Qty. 2
26
Round Hd Screw, 5/16" x 1-1/4"
Qty. 8
4
Hex Nut, 5/16"
Qty. 8
4 5
26
6
4
5
6
26
6
6
24
11
2a. Position the Axle Support(11)
over slotted holes over the
Longitudinal Supports(24) and
bed.
2b. Secure Axle Support(11) with
Round Hd. Screw (26),
Washer(6), Lock Washer(5) and
Hex Nut(4) as shown. Assemble
finger tight until all 8 screws are
installed.
2c. Do not tighten Nuts.
24
24
Install Supports
Install Axle Support
L-1821 Rev. F
Figure 1.
Figure 2.
6.
1a. Position the Longitudinal
Supports (24) over the bed, as
shown.
1b. Secure each support with
one Round Hd. Screw (1), two
Flat Washers (6), one Lock
Washer (5) and one Hex Nut
(4), as shown. Assemble finger
tight until all screws are
installed.
1c. Do not tighten Nuts.
6
Flat Washer, 5/16"
Qty. 16
5
Lock Washer, 5/16"
Qty. 8
6
Flat Washer, 5/16"
Qty. 4
5
Lock Washer, 5/16"
Qty. 2
4
Hex Nut, 5/16"
Qty. 2
26
Round Hd Screw, 5/16" x 1-1/4"
Qty. 2
26
Round Hd Screw, 5/16" x 1-1/4"
Qty. 8
4
Hex Nut, 5/16"
Qty. 8
4 5
26
6
4
5
6
26
6
6
24
11
2a. Position the Axle Support(11)
over slotted holes over the
Longitudinal Supports(24) and
bed.
2b. Secure Axle Support(11) with
Round Hd. Screw (26),
Washer(6), Lock Washer(5) and
Hex Nut(4) as shown. Assemble
finger tight until all 8 screws are
installed.
2c. Do not tighten Nuts.
24
24
Install Supports
Install Axle Support
L-1821 Rev. F
Figure 1.
Figure 2.
6.
1a. Position the Longitudinal
Supports (24) over the bed, as
shown.
1b. Secure each support with
one Round Hd. Screw (1), two
Flat Washers (6), one Lock
Washer (5) and one Hex Nut
(4), as shown. Assemble finger
tight until all screws are
installed.
1c. Do not tighten Nuts.
6
Flat Washer, 5/16"
Qty. 16
5
Lock Washer, 5/16"
Qty. 8
6
Flat Washer, 5/16"
Qty. 4
5
Lock Washer, 5/16"
Qty. 2
4
Hex Nut, 5/16"
Qty. 2
26
Round Hd Screw, 5/16" x 1-1/4"
Qty. 2
26
Round Hd Screw, 5/16" x 1-1/4"
Qty. 8
4
Hex Nut, 5/16"
Qty. 8
4 5
26
6
4
5
6
26
6
6
24
11
2a. Position the Axle Support(11)
over slotted holes over the
Longitudinal Supports(24) and
bed.
2b. Secure Axle Support(11) with
Round Hd. Screw (26),
Washer(6), Lock Washer(5) and
Hex Nut(4) as shown. Assemble
finger tight until all 8 screws are
installed.
2c. Do not tighten Nuts.
24
24
Install Supports
Install Axle Support

L-1821-G
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7
ASSEMBLY
manual
STEP 3
----------------------------------------
10
Keps Nut, 3/8"
Qty. 2
23
Lock Nut, 3/8"
Qty. 1
3
Hex Bolt, 3/8" x 3-3/4"
Qty. 1
26
Round Hd Screw, 5/16" x 1-1/4"
Qty. 2
6
Flat Washer, 5/16"
Qty. 4
5
Lock Washer, 5/16"
Qty. 2
4
Hex Nut, 5/16"
Qty. 2
26 6
4
5
6
12
8
18
3 23
9
10
10
(If Equipped)
3a. Position Lock Bracket (12) as shown and
secure Round Hd. Screw (26),Washer (6),
Lock Washer (5) and Hex Nut (4). Make sure
the notch on the lock bracket is facing the
front of cart.
Note: Lock Bracket (12) has slots
in it to adjust forward or backward.
See nal adjustment in Figure 5.
3b. Tighten all fasteners in
attached in previous steps.
Note: The cart will be supplied with either
a Lock Bar (8) or a Foot Pedal (8*). Ensure that
the Lock Bar or Foot Pedal is installed to the Drawbar
(18) as shown. The other gures in this manual
show the Lock Bar only.
3c. Install the Keps Nut (10) on the Hex Bolt (3)
followed by the Spring (9) so that the Lock Bar is
centered.
3d. Tighten the Keps Nuts(10) securely. Install the
Lock Nut(23) so that the Hex Bolt(3) remains
free to pivot.
Install Lock Bracket & Assemble Lock Bar

L-1821-G
================================================================================================
8
22
Hex Nut, 5/16"
Qty. 2
13
Hitch Pin
Qty. 1
25
Cotter Pin
Qty. 1
2
Hex Bolt, 5/16" x 3/4"
Qty. 2
13
2
22 25
18
20
11
7
8
12
22
Hex Nut, 5/16"
Qty. 2
13
Hitch Pin
Qty. 1
25
Cotter Pin
Qty. 1
2
Hex Bolt, 5/16" x 3/4"
Qty. 2
13
2
22 25
18
20
11
7
8
12
ASSEMBLY
STEP 4
-------------------------------
STEP 5
--------------------------------------------
Assemble Clevis
4a. Install Clevis (7) with Clevis Pin (13)
and Cotter Pin (25).
Install Hex Bolts (2)
and Hex Nuts (22), as shown.
Install Drawbar & Axle
5a. Install Drawbar Assembly and Axle (20) as shown. A light
coating of grease or oil will aid in inserting the Axle (20)
though the Axle Support (11).
5b. Verify that the lock bracket (12) engages the lock bar (8).
Adjustment can be made by loosening the two screws
that secure the lock bracket and moving the lock
bracket forward or back to change engagement
and/or ease of operation.

L-1821-G
================================================================================================
9
ASSEMBLY
L-1821 Rev. F
9.
15
3/4", Machine Bushing
Qty. 6
14
Retaining Ring, E-type
Qty. 2
Figure 6.
21
Wheel Spacer
Qty. 2
21
15
15
14
6a. To install wheels, assemble parts on to axle
(20) as follows: Wheel Spacer (21),then
Bushing (15), Wheel (19), Bushing (15) and
Retaining Ring (14).
Note: Install the wheels so that the grease
fitting faces out.
6b. Use pliers to snap retaining ring (14) in to
groove on axle (20). Two extra bushings (15)
are also provided in case you need to take up
end play on Axle (20).
6c. Wheels come without grease in them!! Use
a grease gun to lubricate wheels and axle
assembly prior to use. Pump grease until
grease starts coming out around bearing either
inside hub or outside hub.
14
20
Install Wheels
L-1821 Rev. F
9.
15
3/4", Machine Bushing
Qty. 6
14
Retaining Ring, E-type
Qty. 2
Figure 6.
21
Wheel Spacer
Qty. 2
21
15
15
14
6a. To install wheels, assemble parts on to axle
(20) as follows: Wheel Spacer (21),then
Bushing (15), Wheel (19), Bushing (15) and
Retaining Ring (14).
Note: Install the wheels so that the grease
fitting faces out.
6b. Use pliers to snap retaining ring (14) in to
groove on axle (20). Two extra bushings (15)
are also provided in case you need to take up
end play on Axle (20).
6c. Wheels come without grease in them!! Use
a grease gun to lubricate wheels and axle
assembly prior to use. Pump grease until
grease starts coming out around bearing either
inside hub or outside hub.
14
20
Install Wheels
L-1821 Rev. F
9.
15
3/4", Machine Bushing
Qty. 6
14
Retaining Ring, E-type
Qty. 2
Figure 6.
21
Wheel Spacer
Qty. 2
21
15
15
14
6a. To install wheels, assemble parts on to axle
(20) as follows: Wheel Spacer (21),then
Bushing (15), Wheel (19), Bushing (15) and
Retaining Ring (14).
Note: Install the wheels so that the grease
fitting faces out.
6b. Use pliers to snap retaining ring (14) in to
groove on axle (20). Two extra bushings (15)
are also provided in case you need to take up
end play on Axle (20).
6c. Wheels come without grease in them!! Use
a grease gun to lubricate wheels and axle
assembly prior to use. Pump grease until
grease starts coming out around bearing either
inside hub or outside hub.
14
20
Install Wheels
STEP 6
--------------------------------------------
Install Wheels
6a. To install wheels, assemble parts on to axle (20)
as follows: Wheel Spacer (21),then Bushing
(15), Wheel (19), Bushing (15) and Retaining
Ring (14).
Note: Install the wheels so that the grease
tting faces out.
6b. Use pliers to snap retaining ring (14) in to
groove on axle (20). Two extra bushings (15)
are also provided in case you need to take up
end play on Axle (20).
6c. Wheels come without grease in them!! Use
a grease gun to lubricate wheels and axle
assembly prior to use. Pump grease until
grease starts coming out around bearing either
inside hub or outside hub.

L-1821-G
================================================================================================
10
OPERATION
INSTALLING CART
----------------------------------------
CAUTION: Avoid injury! Before installing cart,
make sure dump lever is locked.
8
13
1. Lock cart lock bar(8) in place.
2. Park towing vehicle safely (See Towing Vehicle Manual).
3. Align cart drawbar with towing vehicle drawbar.
4. Install hitch pin (13) through cart drawbar and towing vehicle hitch.
Secure clevis pin with 1/8 in. spring locking pin.
REMOVING CART
----------------------------------------
CAUTION: Avoid injury, Before installing cart,
make sure transport latch is facing toward cart
dump lever and dump lever is locked in place.
NOTE: Refer to illustrations in the Installing Section, earlier
in this manual.
1. Park towing vehicle safely (See Towing Vehicle Manual).
2. Unload cart.
CAUTION: Avoid injury! Keep body parts from
under drawbar.
3. Remove cotter pin and drawbar pin.
4. Push cart away from towing vehicle. Block cart wheels.
5. Install drawbar pin and cotter pin in cart drawbar for storage.
OPERATING
----------------------------------------
Determining Weight for Cart
CAUTION: Avoid injury! Excessive towed load
can cause loss of traction and loss of control on
slopes. Stopping distance increases with speed
and weight of towed load.
Total towed weight must not exceed combined
weight of the towing vehicle, ballast and operator.
The following is the maximum loaded cart weight:
Model Cart Loaded Weight Capacity
17P 850 lbs.
CAUTION: Avoid injury! If additional weight is
required when towing a cart, add weight at or
forward of the rear wheels. Adding weight behind
the rear wheels can affect machine steering.
Cart capacity will vary with weight of towing vehicle and operator.
Add the weight of your towing vehicle to operator weight to nd the
maximum capacity of the cart.
With all cart usage, the cart load should be reduced when operating on
slopes or slippery surfaces to maintain stability.
EXAMPLE: If Towing Vehicle Weighs: 500 lbs.
Add Your Weight: 200 lbs.
Combined weight Equals: 700 lbs.
To maintain stability using the cart in this example, you cannot safely
carry more than 700 lbs. without rst adding additional ballast to the
towing vehicle.
UNLOADING CART
----------------------------------------
1. Park towing vehicle safely (See Towing Vehicle Manual).
CAUTION: Avoid Injury! Before dumping cart:
Park towing vehicle safely.
Before backing up, make sure area is clear of
bystanders, especially children. Make sure cart is
installed to the towing vehicle. Evenly distribute
load before releasing lock bar.
Ensure the operator is at a safe distance when
dumping cart! The Lock Bar that releases the bed
has the potential to release quickly!
2. Move lock bar forward to release cart box.
3. Tilt cart bed back to unload cart.
4. Push cart down & move cart lock bar toward cart & lock into place.