BriskHeat XtremeFLEX HSTAT-R Series User manual

Read and understand this material before operating or
servicing this heater. Failure to understand how to
safely operate these heaters could result in an accident
causing serious injury or death. These heaters should
only be operated by qualified personnel.
Emergency De-Icer
(HSTAT-R Series)
Instruction Manual

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2
XtremeFLEX® HSTAT-R Emergency De-Icer
Table of Contents
Introduction ...............................................................................................2
Safety Alert Symbol ..................................................................................2
Important Safety Instructions ....................................................................3
Specifications............................................................................................4
How to Install a De-Icer.............................................................................4
De-Icer Operation .....................................................................................5
Troubleshooting Guide..............................................................................6
Warranty Information ................................................................................7
SAFETY ALERT SYMBOL
The symbol above is used to call your
attention to instructions concerning your
personal safety. It points out important
safety precautions. It means
“ATTENTION! Become Alert! Your
Personal Safety is involved!” Read the
message that follows and be alert to the
possibility of personal injury or death.
INTRODUCTION
Thank you for purchasing an
XtremeFLEX® Emergency De-icer from
BriskHeat®. Your de-Icer is designed for
de-icing, thawing, freeze protection, and
supplement heating.
Wrap the flexible de-icer tape around the
desired object you want to heat, set the
dial for desired heat.
For additional information concerning this,
or other BriskHeat® products, please
contact BriskHeat® at 1-800-848-7673 (toll
free, U.S. / Canada) or 614-294-3376. Immediate hazards which WILL result in severe
personal injury or death
Hazards or unsafe practices that COULD result in
severe personal injury or death
Hazards or unsafe practices that COULD result in
minor personal injury or property damage
SAVE THESE INSTRUCTIONS!
Additional copies of this manual are available upon request.

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XtremeFLEX® HSTAT-R Emergency De-Icer
 Do not use on plastic surfaces.
 Monitoring of the de-icer is strongly
recommended.
 NEVER handle the de-icer while it is in
operation; always disconnect the de-icer
from the power source and allow to cool
prior to handling.
 Inspect de-icer before use.
 Do not use de-icer with torn or worn
surfaces.
 Do not wrap the de-icer over itself.
 Do not repair damaged or faulty de -icers.
 Do not crush or apply severe physical stress
on de-icer tape or cord assembly.
 Unplug de-icer when not in use.
 Fasten de-icer to device using approved
methods only.
 If spillage of foreign matter onto de -icer
occurs, disconnect from power source and
clean after de-icer has been allowed to
cool.
 Never operate a de-icer without an
appropriate heat sink (device being heated
is considered a heat sink).
 Make sure there is a uniform fit prior to
energizing. If there are air gaps between the
surface to be heated and the de-icer, hot
spots can occur that could result in burnouts
due to overheating.
 Do not let the end ot tape stay lose in the
air. The de-icer heating element must make
100% intimate surface contact with metal
surfaces.
Failure to observe these warnings may result in
personal injury or damage to the de-icer.
IMPORTANT SAFETY INSTRUCTIONS
 Do not immerse the de-icer in liquid.
 Do not use in rain.
 Keep volatile or combustible material away from
the de-icer when in use.
 Use de-icer only in approved locations.
 Keep sharp metal objects away from the de-
icer.
Failure to observe these warnings may result in electric
shock, risk of fire, and personal injury.
End-User Must Comply to the Following:
 Only qualified personnel are allowed to
connect electrical wiring.
 Disconnect all supply power at the source
before making any power connections.
 All electrical wiring must follow local
electrical codes. It is highly recommended
that NEC Article 427 is followed.
 Final installation / wiring is to be inspected
by the authority who has jurisdiction in the
area where the emergency de -icer is
installed.
 The end-user is responsible for providing a
suitable disconnecting device.
 The end-user is responsible for providing a
suitable electrical protection device. It is
highly recommended that a ground fault
circuit breaker is used.
Failure to observe these warnings may result in
personal injury or damage to the de-icer.
A person who has not read and understood all operating
instructions is not qualified to operate this product.
Agency Approvals
73/23/EC (Low Voltage Directive)
Approvals valid only when installed in
accordance with all applicable
instructions, codes, and regulations.

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XtremeFLEX® HSTAT-R Emergency De-Icer
SPECIFICATIONS
Operating conditions:
Maximum Operating Temperature: 160°F (71°C)
Adjustable Thermostat Control 50-160°F 120 VAC
Power Density: 6.0 watts/in2Moisture and Chemical Resistant
Suitable for Electrically Conductive
Surfaces
Includes 6-foot power cord with standard 2
prong plug
HOW TO INSTALL A DE-ICER
Read and understand this entire manual before operating this electric heating tape.
NOTE: DO NOT INSTALL ON PLASTIC SURFACES. USE ON METAL SURFACES ONLY.
STEP 1
Remove de-icer from packaging. Visually inspect de-icer. Do not use if torn or
damaged.
STEP 2
The flexible emergency de-icer can be installed on both a flat and/or curved
surface. For a flat surface, lay the de-icer tape onto the surface to be heated.
For a curved surface, wrap the heating tape onto the surface to be heated.
Attach the de-icer tape to the surface by using an aluminium or fiberglass
adhesive tape, rated to a minimum temperature of 170°F.
 Ensure the de-icer tape is not kinked, twisted, or any portion of the
heating tape hanging free from the surface (A).
 Do not overlap de-icer tape on itself (B).
 Thermostat sensor must be in full contact with object to be heated.
Sensor is located underneath temperature controller box (C).
STEP 3
Plug power cord into appropriate electrical power outlet.

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XtremeFLEX® HSTAT-R Emergency De-Icer
C.) Correct Installation
HOW TO INSTALL A DE-ICER (CONT.)
A.) Incorrect
Installation:
Heating tape
hanging free
from the surface
B.) Incorrect
Installation:
Heating tape
overlapped on
itself
DE-ICER OPERATION
 No hanging tape from surface
 No overlapping between tapes
 Thermostat sensor in full
contact with object
Adjust dial to desired setting. Start heating at a lower temperature gradient and gradually
increase to desired temperature. For best results, cover heating area and emergency
de-icer with 1/2” thick fiberglass insulation or equivalent insulation rated to the appropriate
temperature.
Temperature controller dial and enclosure will become very hot after use. Always
unplug heater and allow to cool prior to handling.

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XtremeFLEX® HSTAT-R Emergency De-Icer
TROUBLESHOOTING GUIDE
Please read this guide prior to contacting BriskHeat®. This guide is designed to answer the
most commonly asked questions. If you are unable to identify the problem or need
additional assistance, please contact your local BriskHeat® distributor or contact us toll free
(U.S. / Canada only) at 1-800-848-7673 or 614-294-3376 or [e-mail].
PROBLEM SOLUTION(S)
Does not heat Verify de-icer is connected to proper voltage.
Check to see if there is a resistance reading (not
an open circuit) in the de-icer using an ohm
meter.
Increase the de-icers temperature set-point to
increase the difference between the ambient
temperature and the de-icer’s setting.
Circuit breaker is tripping Validate that the circuit breaker is capable of
handling the amp requirement of de-icer.
Examine de-icer tape and cord for any damage.

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XtremeFLEX® HSTAT-R Emergency De-Icer
BriskHeat® warrants to the original purchaser for the period of twelve (12) months from
date of purchase, BriskHeat®’s obligation and the exclusive remedy under this warranty
shall be limited to the repair or replacement, at BriskHeat®’s option, of any parts of the
product which may prove defective under prescribed use and service following
BriskHeat®‘s examination, is determined by BriskHeat® to be defective. The complete
details of the warranty can be found online at
www.briskheat.com/t-warranty.aspx or by contacting us at 1-800-848-7673 (toll free,
U.S. / Canada) or 614-294-3376 (Worldwide).
WARRANTY INFORMATION

BriskHeat® Corporation. All rights reserved
8
XtremeFLEX® HSTAT-R Emergency De-Icer
1055 Gibbard Ave, Columbus, OH 43201
Toll Free: 800-848-7673
Phone: [phone]
Fax: [phone]
Email: [email protected]
PN: 11699-13 Rev A