Brose F74738 User manual

Brose Battery 630
// Charger
F74738 // G01767 // F67261
ORIGINAL OPERATING INSTRUCTIONS

EN | 2 // Brose Battery 630 // Charger
P 3
Li-Ion Battery Charger
Model: BC222360040
Input: 100-240V~,2.5A(MAX.)
50/60Hz
Output: 42.0V 4.0A
• Red Light when charging
• Green Light when fully charged
Manufacurer Shenzhen Modiary Co.,Ltd.
MADE IN CHINA www.mdcharger.com
XXXXXXXXXXXXXXXXX
CAUTION/ATTENTION
Risk of re and electric shock, Indoor use only,
Other types of batteries may burst causing
personal injury and damage. See instruction
manual for use.
VORSICHT
Date Code: XXXX
RoHS
T4.0A
Brand- und Stromschlaggefahr. Nur für den Innenbereich.
Andere Batterietypen können platzen und Verletzungen und
Schäden verursachen. Bitte lesen Sie vor der Benutzung die
Bedienungsanleitung.
1“+“
2“-“
6“NTC“
8
4
597 3
(1)
(2)
(5)
(4)
(3)
(3)
(6)
(6)
A. Charger overview

3 | ENBrose Battery 630 // Charger //
ATTENTION
Charge at least every 3 months,even when the bicycle is not in use.
If internal materials leak from the battery, avoid any contact with such
materials, and immediately dispose of the battery and leaking contents
as industrial waste as required by law.
This battery is only compatible with Brose drive system.
Rechargeable Li-ion Battery Pack
Model : TP-BOS-01-35S
Voltage : 36V
Capacity : 17Ah/630Wh
10INR19/66-5 Made in China
Manufacturer : Trend Power Technology (Changshu) INC.
E41226-100
� Only use the approved charger to charge this battery.
� Do not store in direct sunlight or in places ( such as inside
cars) where the
heat can become excessive. Keep away from heat and open flames.
This battery need be stored in a cool, dry, well-ventilated place.
� Do not expose the battery to excessive physical shock or vibration.
If the battery becomes ruptured, do not allow the battery to
contact water.
� Only use the approved charger to charge this battery.
� Do not store in direct sunlight or in places ( such as inside
cars) where the
heat can become excessive. Keep away from heat and open flame
s.
This battery need be stored in a cool, dry, well-ventilated p
lace.
� Do not expose the battery to excessive physical shock or vibr
ation.
If the battery becomes ruptured, do not allow the battery to
contact water.
� Only use this battery with Brose system and compatible frame.
� Do not modify or disassemble the battery.
� Do not store the battery on a metal shelf. Do not connect and do not allow
a metal object, such as a wire, to contact both the (-) and (+) terminals.
� Do not store or carry the battery with metal parts like keys, screws, etc.
� Do not puncture, crush or otherwise damage the battery.
TEMPERATURE RANGE
Charging Temperature 32℉~104℉ / 0℃~40℃
Discharging Temperature -4℉~104℉ / -20℃~40℃
Storage Temperature -4℉~77℉ / -20℃~25℃
EU16750mAh
(14)
(13)
(7)
(8) (9)
(11)
(12)
(10)
(15)
B. Battery overview

EN | 4 // Brose Battery 630 // Charger
(5)
(1) / (2)
(3)
(3)
C. Charger start-up
(7)
(4)
(17)
(16)
D. Charging the battery

5 | ENBrose Battery 630 // Charger //
(14)
(13)
(4)
1
2
E. Charging battery on the e-bike
(9)
(9)
(7) (7)
1
2
F. Removing the battery

EN | 6 // Brose Battery 630 // Charger
(9)
(7)
(9)
(17)
(18)
(19)
(7)
1
3
4
2
(7)
KLICK
G. Inserting the battery
(20)
H. Vibration absorbers

7 | ENBrose Battery 630 // Charger // Table of contents
Table of contents
About these
original operating instructions 8
1 Additionally
applicable documents 8
2 Reading and storing
the user manual 8
3 Intended use 9
4 Foreseeable misuse 9
5 Residual risks 10
6 Explanation of illustrations 11
7 Explanation of
symbols and signs 12
For your safety 13
8 Information regarding
safety and warning notices 13
9 Warning notices on the product 14
10 Safety notices
for the battery 630 14
11 Safety notices
for the charger 16
Commissioning 19
12 Charging the battery 20
13 Displays and controls 22
14 Assembly 24
15 Switching on/off 26
16 Troubleshooting battery 26
17 Troubleshooting charger 27
Storage,
transport and dispatch 28
18 Service life 28
19 Storage 28
20 Transport 29
21 Dispatch 29
Maintenance and cleaning 30
22 Maintenance 30
23 Cleaning 30
Technical Data 32
24 Brose Battery 630 32
25 Brose Charger 32
Disposal 33
Service 35
26 Customer care and service 35
27 Copyright 35

EN | 8 About these original operating instructions // Brose Battery 630 // Charger
These original operating instructions – referred to as the user manual in the
following – is based on the standards and regulations applicable in the European
Union and contain important information on the use of Brose components.
About these original operating instructions
1 Additionally applicable documents
This user manual is part of the original
operating instructions for the Brose
Drive System.
The complete original operating
instructions consist of all documents
relating to the individual components of
the Brose Drive System installed in your
e-bike.
The component configuration for the
Brose Drive System installed in your
e-bike can be found in the included data
sheet of the e-bike manufacturer.
You absolutely must read and observe
the following:
· The operating instructions of the
e-bike manufacturer
· The user manuals of supplementary
components of the Brose Drive
System
· The user manuals for additional and
special equipment
2 Reading and storing the user manual
Read the user manual, especially the
safety advice in the following chapters,
carefully before using components of
the Brose Drive System.
This user manual contain information for
the safe and fault-free use of the battery
and corresponding charger for the Brose
Drive System.
This user manual does not contain any
instructions for operating the complete
Brose Drive System (information on this
topic can be found in the additionally
applicable documents).
· Keep the user manual at hand for
further use by all users.
· If you hand over your e-bike or
individual components of the Brose
Drive System to third parties, always
include the pertinent operating
instructions and all additionally
applicable documents.

9 | ENBrose Battery 630 // Charger // About these original operating instructions
3 Intended use
The Brose Drive System is designed as
an e-bike drive system. It consists of
several components.
The components of the Brose Drive
System installed in your e-bike are
especially designed for your e-bike
and may only be used in their original
configuration as intended.
The components described in this
manual – the battery and the charger
– are two such components.
The manufacturer‘s instructions
for the intended use of the e-bike
(e.g., use on certain terrain or similar
instructions) must also be followed (see
the manufacturer‘s instructions for the
e-bike).
Battery
The battery is intended for supplying
power to the Brose Drive System.
· The battery is designed and intended
only for use with a Brose Drive
System.
· Any other use is regarded as improper.
Charger
The charger is intended for charging the
battery belonging to the Brose Drive
System.
· The charger may only be used to
charge the battery belonging to the
Brose Drive System.
· Any other use is regarded as improper.
4 Foreseeable misuse
Foreseeable misuse, especially tuning,
will void the CE marking of your e-bike
(EPAC up to 25km/h) – with all legal
consequences.
Tuning consists of all non-approved
modifications to the Brose Drive System
or e-bike that manipulate performance.
Accidents that can be traced back to
technical manipulation are subject to
high personal liability costs and criminal
prosecution.
Furthermore, any kind of tampering with
the Brose Drive System will void the
warranty and guarantee claims on your
e-bike.
Refrain from the following misuse of
the battery and charger or the e-bike
equipped with them in order to prevent
hazards:
· Improperly performed repairs and/or
maintenance work;
· Improperly performed cleaning and
care;
· Structural modifications to the
delivery condition of the Brose Drive
System or the e-bike equipped with
it, especially tuning, and any other
manipulation of the Brose Drive
System and its components;
· The opening and modification of
all components of the Brose Drive
System.

EN | 10 About these original operating instructions // Brose Battery 630 // Charger
5 Residual risks
Certain residual risks unavoidably remain
when using the e-bike - despite a well-
calculated design by the manufacturer
and compliance with the specifications
for intended use by the user.
You can reduce these residual risks
yourself by observing all safety and
warning notices, but you cannot
completely exclude them. It is therefore
vital that you be aware of the existence
of residual risks when using the e-bike.
Unforeseeable residual risks associated
with the use of the e-bike described here
include:
Risk of injury
· Unforeseeable driving maneuvers
and/or misbehavior of other road
users;
· Surprising or sudden changes in the
road surface conditions, such as
freezing wetness or “black ice”;
· Incalculable material defects or signs
of wear that may cause components
of the e-bike to break or impair their
function.
Risk of fire
· Internal, invisible damage can cause
the battery to catch fire and ignite
objects in the vicinity.
Risk of damage
· When the battery is burning,
hydrofluoric acid escapes with the
flue gas. Hydrofluoric acid is highly
corrosive and permanently damages
surfaces.

11 | ENBrose Battery 630 // Charger // About these original operating instructions
6 Explanation of illustrations
Illustrations in this user manual show
functions by way of example and may
differ from the actual appearance of your
Brose Drive System.
All illustrations are schematic and
examples only. Some details may vary
for your e-bike depending on the e-bike
manufacturer. Detailed information on
your entire e-bike is available from your
authorized Brose dealer and e-bike
manufacturer.
The numbering in the following tables
refers to the illustrations at the beginning
of this manual.
Illustration overview
A. Charger overview
B. Battery overview
C. Charger start-up
D. Charging the battery
E. Charging the battery on the e-bike
F. Removing the battery
G. Inserting the battery
H. Vibration absorbers
Handling sequence
The numbering ( 1, 2, 3, etc. ) in the
illustrations indicates the sequence in
which the steps must be performed.
Illustrated components
(1) Charger G01767
(2) Charger F67261
(3) Device socket
(4) Charging plug
(5) Device plug
(6) Charger safety label
(7) Battery F74738
(8) Battery lock
(9) Key for battery lock
(10) Battery safety catch
(11) Charge level key
(12) Charge level indicator
(13) Charging socket (e-bike)
(14) Charging socket cover
(15) Battery safety label
(16) Charging socket (battery)
(17) Battery fixing
(18) Lower battery holder
(19) Swivel connector
(20) Vibration absorbers

EN | 12 About these original operating instructions // Brose Battery 630 // Charger
Read and observe the
operating instructions to
ensure safe use.
Protection category II device
The AC input and DC output
are electrically isolated.
Use the device only in dry
indoor areas.
WARNING!
There is a risk of electric
shock when used in a damp
environment and in contact
with liquids!
For your own protection
and for the protection of the
components, observe all
instructions marked with this
symbol!
Do not disassemble.
Do not immerse in liquids.
Do not dispose of in a fire.
Protect the device from
moisture!
Do not use the device in the
rain or store it outdoors! Risk
of explosion!
Products marked with
this symbol comply with
all applicable Community
regulations of the European
Economic Area.
The device corresponds
with the California Code
of Regulations Title 20
Standard.
SIQ Approval mark of SIQ
Labeling of rechargeable
and other batteries that
must not be disposed of
with household or residual
waste. Dispose of the
labeled rechargeable and
other batteries at suitable
collection points.*
Electrical appliances
with this labeling must
not be disposed of with
household or residual waste.
Consumers are required by
law to dispose of electrical
equipment with this labeling
at appropriate collection
points for environmentally
sound recycling.*
Lithium-ion battery (contains
recyclable materials)*
Dispose of the packaging
according to type. Put
cardboard in the waste
paper container and foils in
the recyclables container.*
7 Explanation of symbols and signs
The following symbols can be found on the components of the Brose Drive System
and in this user manual.
*Please also observe the notes on disposal on page 33 .

13 | ENBrose Battery 630 // Charger // For your safety
For your safety
8 Information regarding safety and warning notices
This user manual contains instructions
and notices for your safety, as well as
the safe and proper operation of the
Brose Drive System.
For your own safety, please read all
safety notices and information in this
chapter carefully before using the Brose
Drive System or the components.
8.1 Explanation of safety and war-
ning notices
Basic safety notices are summarized
in this chapter and include instructions
that basically apply to safe use or to
maintaining a safe condition.
Action-related warnings warn of residual
dangers and precede the respective
step.
8.2 Presentation and structure of
safety and warning notices
SIGNAL WORD
Type and source of the danger!
Explanation of the type and source of
the danger.
»Measures for preventing the danger.
8.3 Danger classification of safety
and warning notices
The safety and warning notices are
classified with regard to their level of
danger.
The danger levels with the corresponding
signal words and warning symbols are
explained below.
DANGER
Danger that will result in death or
serious injury if not prevented.
WARNING
Danger that can result in death or
serious injury if not prevented.
CAUTION
Danger that can result in moderate or
minor injury if not prevented.
NOTE
Danger that can result in property
damage if not prevented.

EN | 14 For your safety // Brose Battery 630 // Charger
9 Warning notices
on the product
Stickers with warning notices have been
affixed to the components of the Brose
Drive System for your protection:
› fig.A,page2
› fig.B,page3
· Read and follow the instructions on
the product carefully.
· If a sticker becomes illegible or
detaches, contact your authorized
Brose dealer for a replacement.
10 Safety notices
for the battery 630
WARNING
Risk of fire and electric shock!
If you handle the battery improperly,
there is a risk of fire and electric
shock.
»The battery may heat up during
charging and operation.
»Keep flammable materials away from
the battery.
»Charge the battery in a dry and
fireproof place only.
»Do not leave the battery and charger
unattended during charging.
»Do not short-circuit the battery.
»Keep metal objects such as coins,
paper clips, screws, etc. away from
the battery. When storing the battery,
make sure not to store it together
with metal objects (e.g., in a drawer).
Metallic objects can short-circuit the
battery.
WARNING
Risk of accidents and injury!
If the Brose Drive System is activated
accidentally, accidents and injuries
may result.
»Always remove the battery from the
e-bike:
− Before transporting the e-bike.
− Before performing any work on the
e-bike.
− Before storing the e-bike.

15 | ENBrose Battery 630 // Charger // For your safety
WARNING
Risk of explosion!
Batteries can explode if handled
improperly.
»Only use an original Brose charger
for charging.
»Use only original Brose batteries for
supplying power to the Brose Drive
System.
»Use the battery only for supplying
power to the Brose Drive System.
Do not use the battery for other
purposes under any circumstances.
»Do not use the battery until you have
checked it for damage and found
no damage. Never use or charge a
damaged battery under any circum-
stances.
»Never try to open the battery under
any circumstances.
»Have the battery checked by an
authorized Brose dealer after an
impact or fall.
»Only touch a damaged battery with
protective gloves.
»Keep the battery away from open
fire, heat (e.g., strong sunlight) and
liquids.
»If a battery catches fire or explodes:
− Move away from the battery.
− Call the fire department.
− Maintain a distance from the
battery.
− Do not attempt to extinguish a
burning battery with water.
WARNING
Risk of chemical burns!
Improper handling of the battery may
result in chemical burns and/or injury
to you and others.
»Protect the battery from impacts,
mechanical effects and other
stresses.
»Have the battery checked by an
authorized Brose dealer after falls or
hard impacts to make sure that there
is no (invisible) damage that could
cause battery acid or toxic gases to
escape.
»Never open, disassemble, pierce or
warp the battery or battery case.
»Do not touch any liquid leaking from
the battery.
»In case of contact with damaged
batteries, wear protective goggles
and protective clothing to avoid
contact with battery acid.
»In case of contact with battery acid,
immediately flush the affected area
thoroughly under generous amounts
of running water. After flushing,
consult a doctor, especially in case of
contact with the eyes and/or mucous
membranes (e.g., nasal mucosa).
»Provide fresh air immediately and
seek medical attention as soon as
possible if you suspect that you may
have inhaled gas leaking from the
battery.

EN | 16 For your safety // Brose Battery 630 // Charger
11 Safety notices for the charger
WARNING
Risk of electric shock!
There is a risk of electric shock if the
charger is connected to the mains
incorrectly and handled improperly.
»Check the charger, cable and plug
for damage before each use.
»If you discover any damage, do not
use the charger under any circum-
stances.
»Do not open the charger and have it
repaired only by qualified personnel
and only with original spare parts.
»Do not use the charger when the
cable is tied together or rolled up and
do not store it with the cable wrapped
around the charger housing.
»Connect the charger to an easily
accessible and properly installed
socket. In case of a fault, you must
be able to disconnect the charger
from the mains immediately.
»Only connect the charger to a mains
connection whose mains voltage
matches the specification on the
type plate of the charger.
»Use the charger only in dry, well-ven-
tilated indoor areas. The charger is
not suitable for use outdoors or in
damp areas.
»Keep the charger away from water
and other liquids.
»When disconnecting the mains or
charging plug, always grasp the plug;
do not pull on the mains or charging
cable.
»Do not grab the charger plugs with
wet or damp hands.
»Never use the charger when the
connections are damp or wet.
»Do not route power and charging
cables over sharp edges and do not
kink the cables.
»Do not touch the charging contacts
with metal objects. Make sure that
no foreign objects can short-circuit
the contacts.
»Never expose the charger to large
amounts of moisture (e.g. rain,
snow, etc.). Protect the charger and
connections from moisture.
»Do not use the charger in rooms or
areas with high intensity electromag-
netic interference.
»Always keep the charger clean.

17 | ENBrose Battery 630 // Charger // For your safety
WARNING
Risk of fire and explosion!
Improper handling could lead to fire
or explosion.
»Protect the charger from fire, sparks
and ignitable substances. If used
incorrectly, explosive gases can
escape.
»Only use the charger to charge the
pertinent original Brose battery.
»Never use the charger to charge
unsuitable batteries (e.g., vehicle
batteries).
»Never attempt to charge non-rechar-
geable batteries under any circum-
stances.
»Do not use the charger with a multiple
socket or extension cable.
»Insert the mains plug firmly into
the socket. If the mains plug and
charging plug are not plugged in
firmly, this can lead to fire due to
electric shock or overheating.
»The charger may heat up during the
charging process. Keep flammable
materials away from the charger.
»Never cover the charger or place
other objects on it while you are
using it.
»Charge the battery in a dry and
fireproof place only.
»Do not leave the battery and charger
unattended during charging. Unplug
the mains plug of charger from the
socket after use.
WARNING
Risks for children and persons
with reduced physical, sensory
or mental capabilities!!!
»The charger may be used by persons
with reduced physical, sensory or
mental capabilities or lack of expe-
rience and knowledge only if they
have been given supervision or
instruction concerning the safe use
of the device and understand the
dangers involved.
»The charger may be used by children
14 years and older only if they are
supervised during use.
»Children may not play with the
charger.
»Keep the charger out of the reach of
children.
CAUTION
Risk of injury!
The charger becomes very hot during
the charging process. Touching the
charger can cause burns.
»Do not touch the charger during
charging.

EN | 18 For your safety // Brose Battery 630 // Charger
NOTE
Risk of damage!
Improper handling can lead to
damage to the charger.
»Never carry the charger by the
electric cable.
»Disconnect the charger from
the mains before connecting or
disconnecting the battery.
»Disconnect the charger from the
mains power supply during a thun-
derstorm.
»Do not turn the pedals or move the
bike while the charger is connected.
As a result, the mains cable can
become caught in the pedals and
damaged.
»Do not ride the bike wheels over the
mains cable or plug.
»Make sure that the mains cable of
the charger is laid in such a way that
it does not create a tripping hazard
or, for example, that small children
can pull on it.
»Store the charger in a cool and dry
place when not in use.

19 | ENBrose Battery 630 // Charger // Commissioning
The battery is supplied with a maximum
charge level of 30%.
To ensure full performance of the battery,
charge it up fully before using it for the
first time.
· To check the charge level, press
the Charge level key (11) on
the LED display of the battery
fig.B,page3 .
· The Charge level indicator (12) on
the battery shows the current charge
level for about 5 seconds (see chap.
13.2 on page 22) .
INFORMATION
Depending on the design of your
e-bike, the Status key and charge level
indicator may not be visible.
Switching on and displaying the charge
level is only possible via an control unit.
Information can be found in the bike
manufacturer’s manual.
Chargers marked with 230 V can also
be operated at 220 V.
Always switch off the battery and the
Brose Drive System before connecting
the battery to the charger.
The drive unit is deactivated during the
charging process.
Commissioning

EN | 20 Commissioning // Brose Battery 630 // Charger
12 Charging the battery
WARNING
Risk of explosion!
Batteries can explode if handled
improperly.
»Please use only the original Brose
charger with the article number
G01767 or F67261 for charging.
»Only use original Brose batteries that
are approved for the Brose Drive
System.
»Do not use the battery until you have
checked it for damage and found no
damage.
»Never use or charge a damaged
battery under any circumstances.
»Do not leave the battery and charger
unattended during charging.
»Do not leave the battery permanently
connected to the charger.
INFORMATION
· The battery can be charged up at any
charge level. Interrupting the charging
process does not cause any damage.
· The battery reaches its maximum
service life when charged at ambient
temperatures between +10 °C and
+30 °C.
· The battery can be charged sepa-
rately or on the e-bike at any time
without shortening its life.
WARNING
Risk of electric shock!
If you handle the charger improperly,
there is a risk of fire or electric shock.
»Check the charger, cable and plug
for damage before each use.
»If you discover any damage, do not
use the charger under any circum-
stances.
»Only use the charger to charge the
pertinent original Brose battery.
»Do not leave the battery and charger
unattended during charging.
INFORMATION
The battery is equipped with a
temperature monitor, which allows
charging only in the temperature range
between 0 °C and +40°C.
If the battery or charger is outside the
charging temperature range, the LED
on the charger flashes red.
· Disconnect the battery from the
charger and allow it to cool down for
at least 2 hours in a cool place.
· Do not reconnect the battery to the
charger until the permitted charging
temperature has been reached.