Brother HL-1240 Owner's manual

Brother HL-1240/1440/1450/
1470N/P2500 MFP
Intellifax 4750/5750/8350P/
8750P
MFC-2500/8300/8500/8600/
8700/8750P/8750P-NLT/
9600/9650/9650N/9660/
9660N/9750/9750LT/9850/
9870/9870LT/9870NLT/9880/
9880N/P2500
PB1630/PPF4650/PPF5750
Part Number: DR400
Yield: 20,000 pgs
Phillips Screwdriver
Small Flat Blade Screwdriver
Soft Lint-Free Cloth
Cotton Swabs
Anhydrous Isopropyl Alcohol
Technical Instructions Printers OEM Info Tools 1
E-mail: [e-mail] Website: www.futuregraphicsllc.com
Step 1
Using a Phillips screwdriver remove the
two screws located on the top of the
drum unit.
(See Photo 1)
Photo 1
Step 2
The corona wireassembly is held to the
drum unit by four clips; One on each side
of the drum unit and two on the back.
(See Photo 2)
Photo 2
Step 3
Using a small flat blade screwdriver
release the four clips and lift the corona
wire assembly away from the drum unit.
(See Photo 3a and 3b)
Photo 3a
Photo 3b
BR1240TECHDRUM
Other Technical Instruction Guides available for this engine:
Brother HL-1240 Toner Cartridge Reman. Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BR1240TECHTONER
US 1 800 394.9900
Int’l +1 818 837.8100
FAX [phone]
Int’l +1 818 838.7047
DALLAS, USA
US 1 877 499.4989
Int’l +1 972 840.4989
FAX [phone]
Int’l +1 972 840.1750
ATLANTA, USA
US 1 877 676.4223
Int’l +1 770 516.9488
FAX [phone]
Int’l +1 770 516.7794
MIAMI, USA
US 1 800 595.429
Int’l +1 305 594.3396
FAX [phone]
Int’l +1 305 594.3309
SANFORD,USA
US 1 800 786.9049
Int’l +1 919 775.4584
FAX [phone]
Int’l+1 919 775.4584
TORONTO, CAN
CAN 1 877 848.0818
Int’l +1 905 712.9501
FAX [phone]
Int’l +1 905 712.9502
NEW YORK, USA
US 1 800 431.7884
Int’l +1 631 345.0121
FAX [phone]
Int’l+1 631345.0690
SYDNEY,AUS
AUS 1 800 003.100
Int’l +62 02 9648.2630
FAX [phone]
Int’l +62 02 9548.2635
BUENOS AIRES, ARG
ARG0810 444.2656
Int’l +011 4583.5900
FAX [phone]
MONTEVIDEO,URY
URY 02 902.7206
Int’l +5982 900.8358
FAX [phone]
JOHANNESBURG, S.A.
S.A. +27 11 974.6155
FAX [phone]
MELBOURNE, AUS
AUS 1 800 003. 100
Int’l+62 03 9561.8102
FAX [phone]
Int’l [phone]
CORPORATE
LOS ANGELES, USA

Step 4
Using a swab and alcohol clean the
corona wire.
Step 5
Remove the two screws holding the
cleaning brush.
(See Photo 4)
Photo 4
Step 9
Reinstall the contact plate onto the
cleaning brush.
(See Photo 7)
Photo 7
Step 10
Remove the“C” clip from the drum axle on
the non gear side.
(See Photo 8)
Photo 8
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Instructions for another engine?
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2 Brother HL-1240 Drum Unit Technical Instructions
Step 7
When removing the cleaning brush, the
contact plate may stay inside the drum
unit. Removethe contactplate and clean.
(See Photo 6)
Step 8
Carefully clean the drum cleaning brush
using dry compressed air or a vacuum.
Photo 6
Step 6
With a small Phillips screwdriver remove
the screw holding the contact plate to the
cleaning brush contact.
(See Photo 5)
Photo 5
Notes

Step 11
Slide the drum axle from the drum. Using
asmall flat blade screwdriver lift the clean-
ing brush contact to slide the drum axle
out from the end of the drum unit.
(See Photo 9)
Photo 9
Step 12
Lift the drum out from the gear side.
(See Photo 10)
NOTE: The drum will come into four parts.
On the non gear side a whiteend cap
holds a tension spring against the drum
hub.
(See Photo 11)
On the gear side there is a black gear that
fits against the white gear.
(See Photo 12)
Photo 10
Photo 11
Photo 12
Resetting the Drum Counter
After replacing the drum unit, keep the
front cover open and press CLEAR.
The displaywill show“Replace Drum?
1.Yes 2. No”; Press “1”. The display will
show “Accepted”. Close the front cover.
The counter is reset! Need help with a particular remanu-
facturing problem?
Call the Technical Resource Center from
8am - 5pm PST: 800 394.9900
Brother HL-1240 Drum Unit Technical Instructions 3
Step 13
Using dry compressed air or a vacuum
clean out the drum unit.
Notes

4 Brother HL-1240 Drum Unit Technical Instructions
E-mail: [e-mail] Website: www.futuregraphicsllc.com
CARTRIDGE MARKET OVERVIEW
OEM CARTRIDGE # OEM STATED PAGE YIELD OEM CARTRIDGE LIST PRICE COMPATIBLE CARTRIDGE RETAIL PRICE
TN-430 3,000 Pgs @ 5 %
TN-460 6,000 Pgs @ 5 %
DR400 20,000 Pgs @ 5 %
TARGET MARKET ENGINE SOLD TO
This engine has been utilized in many different platforms and was typically sold through retail and wholesale channels.The machine types that have
come to market include laser printers, fax machines and multi function devices.
FUTURE GRAPHICS PRODUCT LISTING
PRODUCT DESCRIPTION ITEM # PACK QTY.
Cartridge Box Label 100
Cartridge Tech Guide Remanufacturing Instructions for Drum Unit BR1240TECHDRUM 1
Cartridge Tech Guide Remanufacturing Instructions for TN-430,TN-460 BR120TECHTONER 1
Cover Developer unit Lid, Plastic,Yellow BR1240COVER 10
Developer Roller
Drum AEG BR1240AEG 5
Toner 170 gm Bottle,TN-430 BR1240TNR170 10
Toner 210 gm Bottle, TN-460 BR1240TNR210 10
Engine Fact Sheet
FAX NUMBERS
Los Angeles, USA
US 1 800 394.9910
Int’l + 818 838.7047
Atlanta, USA
US 1 877 337.7976
Int’l +1 770 516.7794
Dallas, USA
US 1 877 744.1750
Int’l +1 972 840.1750
Miami, USA
US 1 800 522.8640
Int’l +1 305 594.3309
New York, USA
US 1 800 431.8812
Int’l +1 631 345.0690
Sanford, USA
US 1 800 786.9049
Int’l +1 919 775.4584
Montevido, URY
Int’l +5982 908.3816
Buenos Aires, ARG
Int’l +011 4584.3100
Melbourne, AUS
AUS 1 800 004.302
Int’l +62 03 9561.7751
Sydney,AUS
AUS 1 800 004.302
Int’l +62 02 9648.2635
Toronto, CAN
CAN 1 877 772.6773
Int’l +1 905 712.9502
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