Brunner Anliker XXL PRO User manual

Operating Manual
Vegetable Cutter
ANLIKER XXL PRO
Translation of the German Original

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Table of contents
1ANLIKER XXL PRO Introduction..................................................................................................5
1.1 Operating manual ...............................................................................................................................5
1.1.1 Scope of application............................................................................................................................5
1.1.2 Target group and mandatory reading.................................................................................................5
1.1.3 Warnings and instructions for usee ....................................................................................................6
1.1.4 Abbreviations and symbols .................................................................................................................6
1.2 Manufacturer address.........................................................................................................................6
1.3 Device identification ...........................................................................................................................7
2Safety .....................................................................................................................................7
2.1 Intended use .......................................................................................................................................7
2.2 General safety guidelines....................................................................................................................8
2.3 User requirements ..............................................................................................................................8
3Structure.................................................................................................................................9
3.1 Structure of the basic unit ..................................................................................................................9
3.2 Installation with PRO attachment.....................................................................................................10
3.3 Tray and plunger ...............................................................................................................................10
3.4 Equipment.........................................................................................................................................11
3.5 Accessories........................................................................................................................................12
3.6 Materials ...........................................................................................................................................13
3.7 Control elements for activation and deactivation ............................................................................13
3.8 OFF states..........................................................................................................................................13
4Structure of the ANLIKER L vegetable cutter .............................................................................14
4.1 Unpacking and installation................................................................................................................
14
4.2 Consignment .....................................................................................................................................14
4.3 Reporting Damage ............................................................................................................................14
4.4 Weight of the ANLIKER XXL PRO: ......................................................................................................14
4.5 Transporting the ANLIKER XXL PRO vegetable cutter.......................................................................16
4.6 Assembly and installation .................................................................................................................16
4.7 Electrical / electronic configuration..................................................................................................16
4.8 Start-up .............................................................................................................................................17
4.9 Storage ..............................................................................................................................................18
5Installation of the attachment.................................................................................................19
5.1 Mount the attachment .....................................................................................................................19
5.2 Mount the tray..................................................................................................................................21
5.3 Correct insertion of the cutting discs, grating discs and dicing inserts.............................................23
5.3.1 Preparing the ANLIKER XXL PRO vegetable cutter............................................................................ 23
5.3.2 Insertion of ejector or ejector disc ................................................................................................... 23
5.3.3 Insertion of cutting or grating disc ................................................................................................... 23
5.3.4 Close the attachment ....................................................................................................................... 24
5.4 Cutting vegetables ............................................................................................................................25
5.5 Use of the turning plunger................................................................................................................26
6System care „cleaning concept“ ..............................................................................................27
6.1 Cleaning the ANLIKER XXL PRO vegetable cutter..............................................................................27
6.2 Removing the top..............................................................................................................................27

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6.3 Cleaning the cutting discs, grating discs and dicing inserts (W) .......................................................28
6.3.1 Cleaning the dicer grid...................................................................................................................... 28
6.3.2 Soft residues in the dicer grid........................................................................................................... 28
6.3.3 Hard residues in the dicer grid.......................................................................................................... 28
6.3.4 Manual cleaning of the dicer grid..................................................................................................... 28
7Mounting the cutting disc holder.............................................................................................30
8Troubleshooting.....................................................................................................................31
8.1 Elimination of malfunctions ..............................................................................................................31
8.1.1 Device does not work ....................................................................................................................... 31
8.1.2 Device clogged.................................................................................................................................. 31
8.1.3 The dicing insert W (dicer knife and grid) cannot be removed ........................................................ 31
8.1.4 The cutting quality (surface structure) keeps deteriorating............................................................. 31
8.1.5 The knife does not move freely ........................................................................................................ 31
8.1.6 Cutter bar broken ............................................................................................................................. 31
8.1.7 The device can no longer be switched off. ....................................................................................... 32
8.1.8 The device makes buzzing noises and runs irregularly..................................................................... 32
8.2 Service and information....................................................................................................................32
9Annex ...................................................................................................................................33
9.1 Spare parts ........................................................................................................................................33
9.2 Disposal .............................................................................................................................................33
9.3 Device transfer to third parties.........................................................................................................34
9.4 Technical Specifications ....................................................................................................................34
9.5 Warranty ...........................................................................................................................................34
9.6 Dimensional drawing ANLIKER XXL PRO vegetable cutter................................................................35
9.7 CE Conformity Declaration................................................................................................................36

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List of illustrations
Fig. 1: Nameplate .............................................................................................................................................7
Fig. 2: Components of the basic unit ...............................................................................................................9
Fig. 3: PRO tray.............................................................................................................................................. 10
Fig. 4: Tray and plunger ................................................................................................................................ 10
Fig. 5: ANLIKER XXL PRO
Fig. 6: Accessories kit?
Fig. 7: Ejector ................................................................................................................... 11
Fig. 8: Turning plunger .................................................................................................................................. 11
Fig. 9: XXL PRO attachment
Fig. 10 Ejector disc
Fig. 11 Insert for cabbage .............................................................................................................. 12
Fig. 12: Various cutting discs, grating discs,
Fig. 13: Multifeeder insert ............................................................................................................................ 12
Fig. 14: EMERGENCY OFF and ON/OFF button ............................................................................................. 13
Fig. 15: Place the attachment ....................................................................................................................... 19
Fig. 16: The hinges match ............................................................................................................................. 19
Fig. 17: Locking the newly attached piece .................................................................................................... 20
Fig. 18: Insert the plunger rod ...................................................................................................................... 20
Fig. 19: Fixing the rod in place ...................................................................................................................... 20
Fig. 20: Tray placement
Fig. 21: Hinge ring ....................................................................................................................... 21
Fig. 22: Tray attached correctly .................................................................................................................... 21
Fig. 23: Tray attached incorrectly ................................................................................................................. 21
Fig. 24: Locking the tray in place................................................................................................................... 22
Fig. 25: Tray swung open .............................................................................................................................. 23
Fig. 26: Top swung aside ............................................................................................................................... 23
Fig. 27: Inserted ejector ................................................................................................................................ 23
Fig. 28: Inserted cutting disc ......................................................................................................................... 23
Fig. 29: Locking lever in locked position ....................................................................................................... 24
Fig. 30: Food container on the folded down table ....................................................................................... 25
Fig. 31: Cover mounted onto the outlet ....................................................................................................... 25
Fig. 32: Operation with turning filler neck.................................................................................................... 26
Fig. 33: Closed turning filler neck opening
Fig. 34: Open turning filler neck opening ......................................................................................... 26
Fig. 35: Cutting disc holder ........................................................................................................................... 30
Fig. 36: Wall-mounted cutting disc holder.................................................................................................... 30
Fig. 37: Hooking up the cutting disc holder .................................................................................................. 30
Fig. 38: Dimensional drawing ANLIKER XXL PRO........................................................................................... 35
Fig. 39: CE Conformity Declaration ............................................................................................................... 36
List of tables
Table 1: Nameplate..........................................................................................................................................7
Table 2: Components of the basic unit ............................................................................................................9
Table 3: Tray environment............................................................................................................................ 10
Table 4: Tray and plunger ............................................................................................................................. 10
Table 5: EMERGENCY OFF and ON/OFF button ............................................................................................ 13
Table 6: Technical specifications ANLIKER XXL PRO ..................................................................................... 34

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1ANLIKER XXL PRO introduction
This chapter informs on the scope of application and structure of the operating manual.
1.1 Operating manual
This operating manual enables the correct use and safe application of the ANLIKER XXL PRO vegeta-
ble cutter made by Brunner-Anliker AG.
Important: The operating manual must be readily accessible for all users of the ANLIKER XXL PRO
vegetable cutter and therefore kept close to the machine.
1.1.1 Scope of application
This operating manual applies exclusively to the ANLIKER XXL PRO vegetable cutter made by Brun-
ner-Anliker AG.
Date of issue of this operating manual: 10.2019
The manual provides instructions on the preparation, operation and maintenance of the fully func-
tional vegetable cutter and information on how to eliminate malfunctions. It is not meant, how-
ever, for the execution of repairs of cutter defects. If repairs become necessary, please contact your
supplier or the manufacturer.
1.1.2 Target group and mandatory reading
The operating manual addresses all users of the ANLIKER XXL PRO vegetable cutter.
Mandatory reading
All users are to read section 2 “Safety”, page 7, before they start working with the ANLIKER XXL PRO
vegetable cutter.

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1.1.3 Warnings and instructions for use
Please observe the following warning symbols and instructions for use.
HAZARD
HAZARD
Indicates that death or serious physical injury will occur if the re-
spective precautions are not taken.
WARNING
WARNING
Indicates that death or serious physical injury may occur if the re-
spective precautions are not taken.
CAUTION
CAUTION
Indicates that minor bodily injury or damage to property may occur
if the respective precautions are not taken.
NOTE
NOTE
User information for technically correct and efficient use of the
product or for better understanding of the product characteristics.
1.1.4 Abbreviations and symbols
We use abbreviations and easy to recognize symbols at the page margins only for measuring units
and the above mentioned warning and usage symbols. (Examples: see “Warnings and instructions
for use”, page 6).
In this manual, the ANLIKER XXL PRO vegetable cutter will also be referred to as the “device”.
1.2 Manufacturer address
Brunner-Anliker AG
Brunnergässli 1 - 5
8302 Kloten
Switzerland
Phone: [phone]
Mail: [e-mail]

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1.3 Device identification
Please indicate the device ID stamped on the nameplate attached to the side of the ANLIKER XXL
PRO vegetable cutter for all inquiries and spare part orders. This will help us to answer your ques-
tions fast and correctly.
Information of the nameplate necessary for device identification (example):
Fig. 1: Nameplate
Item
Item
1 Producer / contact data
5 Item number
2 Serial number
6 Date of manufacture
3 Device name
7 Motor performance characteristics
4 Certification
Table 1:Nameplate
2Safety
This chapter provides information on the general safety guidelines that need to observed when han-
dling and working with the ANLIKER XXL PRO vegetable cutter.
2.1 Intended use
The intended use of the ANLIKER XXL PRO vegetable cutter is the cutting and slicing of different types
of vegetables in the catering and food processing industry. With the various cutting discs, the vege-
tables can be cut into different shapes and sizes. Only original cutting discs and dicing inserts and
spare parts recommended by the manufacturer may be used.
The intended use includes the compliance with the manufacturer instructions and conditions for in-
stallation, startup, maintenance and operation of the vegetable cutter.
Any use that does not comply with the intended one and in particular the use of third-party or de-
fective cutting discs is, without prior written consent given by the manufacturer, considered as con-
trary to its intended use. The manufacturer cannot be held liable for damages resulting from im-
proper use of the ANLIKER XXL PRO vegetable cutter.

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2.2 General safety guidelines
The following safety guidelines apply to the handling of the ANLIKER XXL PRO vegetable cutter:
•Every user is responsible for his own safety and health. The user is to not allowed to carry out
jobs whose risk he cannot assess. Such jobs need to be executed by persons qualified accord-
ingly.
•All those working with the ANLIKER XXL PRO vegetable cutter must have been instructed on its
use, read and understood the manufacturer’s operating manual. See also “User requirements”,
page 8.
•The instructions provided in this operating manual must be adhered to.
•The user is obligated to operate the ANLIKER XXL PRO vegetable cutter in its fully functional
state only and eliminate changes or defects, especially when related to safety issues, immedi-
ately.
•It is expressly prohibited to remove or alter safety devices and protective covers.
2.3 User requirements
All those handling the device must have been instructed on its use beforehand. Any specific special
training is, however, not necessary.
CAUTION
CAUTION
Risk of injury if handled inexpertly! All those working with the ANLIKER XXL PRO vege-
table cutter need to have read and understood the operating manual or be instructed
by experienced users prior to its utilization.

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3Structure
This chapter informs on the structure and accessories of the device.
3.1 Structure of the basic unit
The ANLIKER XXL PRO consists of a basic unit which rests on wheels, and a detachable top. Depend-
ing on the top, the device can be used for different jobs/cuts.
The basic unit houses the drive with power supply and the control elements. Figure 2 shows the
basic unit and its single system components.
The pictures serve as examples.
For dimensional details, please refer to the dimensional drawing (Fig. 31).
Fig. 2:Components of the basic unit
Item
Item
1 Holder rail
5 Folding table - here: table folded up
2 Housing top
6 2 caster wheels with brake
3 Control elements
7 Power cable with holder
4 Cutting disc holder
8 2 fixed wheels
Table 2:Components of the basic unit

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3.2 Configuration with PRO attachment
The PRO tray is mounted to the holder rail of the basic unit. From the tray, the foods can be feed
into the filler spout or the round turning filler neck opening.
Fig. 3: PRO tray
Item
Item
1 Filler spout
4 Tray
2 Turning filler neck
5 Plunger mechanism
3 Tray attachment
6 Outlet
Table 3: Tray environment
3.3 Tray and plunger
Table 4: Tray and plunger
Fig. 4: Tray and plunger
Item
1 Tray
2 Turning filler neck
3 Filler spout
4 Plunger mechanism
5 Plunger hinge

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3.4 Equipment
The customer can configure the device with different cutting discs, grating discs and dicing inserts.
The basic unit always comes with tray attachment, operating manual, cleaning brush and micro-
fuses.
Fig. 5: ANLIKER XXL PRO Fig. 6: Accessories kit? Fig. 7: Ejector
Fig. 8: Turning plunger

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3.5 Accessories
The ANLIKER XXL PRO can be equipped with an optional XXL (funnel) attachment. Supplementary
accessories plus a large variety of cutting and grating discs as well as disc holders can be ordered
from your sales partner or directly at our webshop. Please contact your distributor or visit our web-
site for more information.
Fig.
9:XXL PRO attachment Fig. 10 Ejector disc Fig. 11 Insert for cabbage
Fig. 12: Various cutting discs, grating discs, Fig. 13: Multifeeder insert
Dicing inserts (W)

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3.6 Materials
All housing parts and top are made of chromium steel.
3.7 Control elements for activation and deactivation
ANLIKER XXL PRO vegetable cutter operating concept:
1. Connect the device to the power outlet (“Electrical / electronic configuration”, page 16)
and ensure that the EMERGENCY OFF pushbutton is unlocked.
2. Fasten the attachment (tray or funnel) correctly and lock.
Check the lock and holder reed switch for correct locking.
3. Start the cutting process: close the locking lever, press the ON button (red light). The but-
ton turns green. Fold the plunger down over the filler spout.
Cutting disc turning
Fig. 14: EMERGENCY OFF and ON/OFF button
Table 5: EMERGENCY OFF and ON/OFF button
3.8 OFF states
The following switching states are possible:
-EMERGENCY OFF button pushed
-Locking lever not locked
-Tray not attached correctly
When all conditions are met, the button can be pressed and turns green.
The machine starts running when the plunger is in the filler spout.
Item
1 EMERGENCY OFF button
2 Button red: OFF
3 Button green: ON

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4Structure of the ANLIKER L vegetable cutter
4.1 Unpacking and installation
The device is consigned in a transport box.
Move the device out of the transport box on a makeshift ramp of sheet metal or wooden boards.
CAUTION
Tipping hazard
The device weighs around 100 kg and may fall over when moved out of the box.
We strongly recommend that the device is moved out
of the box and down the
makeshift ramp by two people.
Watch the center of gravity.
Or transport the device by means of a stacker truck. To avoid damage, place wooden boards under
the device and ensure that no cables get stuck.
The ANLIKER XXL PRO vegetable cutter should not be lifted and transported by hand. If, however,
manual lifting and transporting is inevitable, always work in two and lift the device at its holder rail.
The ANLIKER XXL PRO vegetable cutter has two fixed wheels and two caster wheels with brakes.
Engage the caster wheel brake catches before carrying out any jobs on or with the device and re-
lease them only if the vegetable cutter needs to be moved.
Place the device on a plane and stable surface. Make sure to leave enough space on all sides for
safe operation.
4.2 Consignment
The ANLIKER XXL PRO vegetable cutter was cleaned at the manufacturer before dispatch.
We recommend, however, to clean the device prior to its first use with a food grade cleaning product.
4.3 Reporting damage
Notify the forwarder, insurance agent, supplier / service center immediately If the vegetable cutter
is consigned damaged due to insufficient packaging or inadequate transport. The contact addresses
are listed on pages 6 and 32.
4.4 Weight of the ANLIKER XXL PRO:
The vegetable cutter weighs 100 kg.
NOTE
Note
•Check the consignment for completeness. Compare the contents with the deliv-
ery note. If components are missing, please contact your supplier.

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•
Notify our after-sales service, the forwarder and the insurance agent immedi-
ately if the device is consigned damaged due to insufficient packaging or inade-
quate transport.
CAUTION
CAUTION!
•Heavy load! The heavy weight might damage the musculoskeletal system.

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4.5 Transporting the ANLIKER XXL PRO vegetable cutter
The ANLIKER XXL PRO stands on wheels and can so be easily transported from one place to another. Re-
member to open the caster wheel brakes to relocate the vegetable cutter. At its new place of use, secure
stability by snapping in the brake catches.
Release the brakes only if the device needs to be moved!
4.6 Assembly and installation
Ensure ergonomic work situations: Always place the device on a plane and solid surface with a mini-
mum size of 800 mm x 1100 mm.
Leave sufficient space around the vegetable cutter to swing open the tray for the exchange of cut-
ting discs, grating discs and dicing insert.
Connect the machine as close as possible to the power outlet. Avoid tripping hazards! Do not route
the cables where people walk frequently!
If you are uncertain about the installation site and/or have questions regarding installation itself,
please contact Brunner-Anliker AG (the contact address is provided on page 6 or 32).
4.7 Electrical / electronic configuration
The ANLIKER XXLPRO has a 2-m long connection cable.
To avoid tripping hazards, do not route the cable across passageways.
Check the direction of rotation before moving the vegetable cutter to another location; adapt the
plug if necessary. This job must be carried out by an authorized electrician.
HAZARD
HAZARD!
•Defective electrical components may be live and pose a life-threatening hazard.
•Do not drive over, crush or pull on the cable(s).
•Disconnect the device from the mains supply before working on the electrical
equipment.
•
Eliminate defects on electric components / modules immediately. In the event of
and to avoid acute danger, the equipment must not be operated in defective or
inadequate condition.
CAUTION
CAUTION!
•
Please observe the electrical data on the nameplate (see also page 7) before con-
necting the device to the mains supply.
NOTE

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Note
•Brunner-Anliker AG does not accept any liability for events and damages orig-
inating from electrical installation
•Protection against unexpected start-up: observe the national regulations!
4.8 Start-up
Please observe the following guidelines for first startup and test run.
•Ensure that there are no foreign bodies in the vegetable cutter’s filler spouts!
•Check the direction of rotation and adapt the plug if necessary. This job must be carried out by an
authorized electrician.
HAZARD
HAZARD!
•Do not change or modify the ANLIKER XXL PRO vegetable cutter or add any
equipment which might impair the safety or function of the device. Otherwise
the device no longer complies with the CE standards.
•Check the ANLIKER XXL PRO safety functions at regular intervals. Malfunctions
may massively impair its functions and result in severe injury to personnel
and/or damage to the machine!
CAUTION
CAUTION!
•Always adhere to the local accident prevention regulations!
NOTE
Note
•The user must have read and understood the operating manual and in partic-
ular the chapter on safety regulations before working with the machine.
• The machine may only be operated with the outlet cover safely in place.

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4.9 Storage
If the ANLIKER XXL PRO vegetable cutter is not used for a longer period of time, observe the following
conditions to keep it fully functional:
•The storage place must be dry and clean.
•The ANLIKER XXL PRO vegetable cutter must not be exposed to extreme cold or heat.
•The device must be kept clean.
•The ANLIKER XXL PRO vegetable cutter must be packed or covered against the ingress of dirt and
dust.
NOTE
Note
•Brunner-Anliker AG cannot be held liable for damages caused by corrosion due
to improper storage, e.g. in moist rooms or similar.
Please contact our after-sales service before returning the machine into service after a prolonged
period of standstill.
All mechanical parts need to be inspected. In particular:
•check all components for corrosion (and deterioration) damage.
•check all cutting discs for damage and cutting quality.

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5Installation of the attachment
The ANLIKER XXL PRO vegetable cutter can be used for a myriad of jobs.
Observe the following steps when inserting cutting discs, grating discs and dicing inserts:
WARNING
Cut injury due to sharp cutting faces
•The knives and tips of the grating disc perforations are extremely sharp and now
lie open.
•Danger of cuts and skin abrasions!
Any already mounted attachments need to be removed before a new one can be installed.
Separate the device from the power supply.
5.1 Mounting the attachment
Place the PRO attachment so that the
openings match.
Fig. 15: Place the attachment
Fig. 16: The hinges match

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Close the top and lock with the locking lever. Make sure the
top locks correctly.
Fig. 17: Locking the newly attached piece
Insert the plunger int the hinge opening (the hinge must
not get stuck!).
Fig. 18: Insert the plunger rod
After complete and correct insertion of the plunger rod, it
can be fixed in place with the lock.
Fig. 19: Fixing the rod in place