BRUSTOR B200 User manual

B200(XL)-ODL
BRUSTOR
®
OUTDOOR SUN SYSTEMS
www.brustor.com
HOLIDAY AT HOME
Mounting instructions
GB
V2018 03

01
02
02
03
04
04
07
07
07
08
09
09
09
10
11
12
13
13
14
15
16
16
16
17
17
18
18
19
19
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20
20
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22
0. OVERVIEW
1. PLACING THE SUPPORTS
1.a Stand Alone
1.b Wall Fixation
2. PLACING THE VERTICAL POLES
3. MOUNTING THE CROSS MEMBERS
4. ADJUSTING THE CONSTRUCTION
4.a Levenless
4.b Perpendicularity
5. LOUVRE MOTOR
6. LOUVRES
6.a Preparation of the louvres
6.b First Louvres
6.c Placing the Louvres
6.d Louvres with LED-strip
6.e Connecting the Louvres
7. SCREENS
7.a Rollertubes
7.b Motorcable
8. DRAIN
9. SCREENGUIDES
9.a Guides Leadrail
9.b PVC-Guides
10. ADJUSTING THE SCREEN MOTORS
11. SCREEN COVER
12. PLACING THE RAIN GUTTERS
12.a Corner Piece
12.b Rain Gutter
13. FINISHING
13.a Drain
13.b reinforcement
13.c Rain Sensor
13.d Cover Vertical Poles
13.e Sealing 60mm + Extension Rain Gutter
14. WARRANTY CERTIFICATE

OL-B200(XL)-01
Top cover vertical pole
Corner drain
Single Couple
0. OVERVIEW
› Check if all parts are present, and check if the dimensions are as ordered
Louvres
Horizontal coupling profile
Assembled motor
(premounted)
Drain
(Tube D50 not
delivered)
Reinforcement
Screen
Rain gutter
Motor control unit
(Pre-assembled)
Groundanchor
Pole Support (standard)
Floorplate 20x20
Vertical pole
(pre-assembled screenguide)
Cover vertical pole
Fixation for groundanchor
or floorplate
Louvre holder + cover
Pole Support coupled unit (standard)
Cover vertical coupling pole
(pre-assembled screenguide)
Vertical coupling pole
Support for ground anchor
or floor plate for coupling pole

OL-B200(XL)-02
1. PLACING THE SUPPORTS
W
L
1.a STAND ALONE
=
W
L
W
L
L - 3-1/2”
W - 3-1/2” W - 3-1/2”
L - 3-1/2”
=
=
=
=
Pole Support Ground Anchor Floorplate 20x20
W
L
W
L
W - 1-3/4”
L
L - 3-1/2”
W - 1-3/4”
L - 3-1/2”
W
=
=
=
=
Pole Support Ground Anchor Floorplate 20x20
SINGLE
COUPLE
=
W - 3/8”
L - 3/8”
L - 3/8”
L - 3/4”
› Place the supports as indicated on the following drawings.
› Check the diagonals, the difference should not be more than 1/4”.

OL-B200(XL)-03
L
w
W - 9-7/8”
H-4-3/8”
4-7/8” 4-7/8”
1.b WALL FIXATION
1/4”
L
W
W - 9-7/8”4-7/8” 2”
1/4”
2”
SINGLE
COUPLE
H
1/4”
› Use the dimensions mentioned above, but add 1/4” next to the wall.

OL-B200(XL)-04
2. PLACING THE VERTICAL POLES
3. MOUNTING THE CROSS MEMBERS
2 x 4 DIN7504K 6.3x50
Pole Support Floorplate 20x20
Groundanchor
Electrical
Supply
1
SINGLE POLE
COUPLING POLE
Coupling Pole
Threaded rod M6x156
DIN 934 M6
washer DIN 125 M6
Single Pole
› In case of wallfixation, screw the short poles on to the side of the cross members.
› For a coupled unit prepare the junction part, as shown on the drawing below.
› Hook the cross members on to the walladapter.
› Remove the Pole supports from the vertical poles, also remove the premounted screenguides, and the reinforcement (1).
› Attach the pole supports or floorplates onto the floor.
› Check the dimenions from the previous page again, before fastening the bolts.
› Place the vertical pole (possibly with pre-assembled screen guides) over the supports.
› Make sure that the pole is mounted perfectly vertical.
› If necessary fill up the bumps.
› One of the poles contains the electrical supply for the louvremotor and, possibly, the led lights.
Make sure this pole is placed on the right position (according to your order).

OL-B200(XL)-05
SW10
4x
123
Longer bolt
SINGLE
ROOF IN 2 PARTS
DIN 912 M8x25
3/8” to 5/8”
Motor cable
Wall fixation
!
Gasket
› Screw 4 bolts (M8x25) in the coupling profile at the left and right side, screw them until 3/8” to 5/8” from the end
› Make sure the gasket is installed
› Hookthe middleguide between the 2 screenboxes
›Secure both sides of the middleguide with 4 bolts through the cross members. (M8x25)
› Remove the rollertubes from the screens.
› On both ends of the screen, screw the two upper screws in the profile (6.3x50).
› Do not fasten them completely, leave 3/8” to 5/8” free space.
› Hookthe cross members on tothe vertical poles (1).
› Completely tighten both screws.
› Screw the two lower screws in the profile.
Make sure the mainhousing is positioned correctly to the corresponding holes in the pole. (2)
› Place the cross member with the premounted louvremotor on the right place (according to your order).
›In case of wallfixation, secure the cross member by mounting a bolt
on both sides of the screen (3).
DIN933 M6x30

OL-B200(XL)-06
Coupling profile
12
3
1
COUPLE
DOOR PROFILE
4 x DIN 912 M8x25
Coverplate couple pole
wall fixation
6.3 x 50
Motor cable
Gasket
Wall fixation
Wall fixation
M8 x 25
M8 x 80
12
!
› Remove the rollertubes from the screens.
› Place the door profile below the unit and fix it. (1)
› Make sure the profile and the mainhousing are perfectly aligned. (2)

OL-B200(XL)-07
4 ADJUSTING THE CONSTRUCTION
4.a LEVELNESS
L1
L1
L2
L2
4.b PERPENDICULARITY
L3
L3
Pole Support Floorplate 20x20
Ground anchor
Side View
Top View
› Check the top side of the construction with a laser or a level.
› If necessary, adjust the construction.
› Move the vertical poles upward untill the top side of the contruction is completely level.
› If necessary use some provisional filling.
› Check the perpendicularity trough the following dimension (L1 ± 2mm !).
› Also check the diagonals of the top side.
› If necessary, the pole supports allow a small adjustment.
› Once everyting has been adjusted, tighten all the bolts.
› Remove the provisional filling.
(L1 ± 1/8” !).

OL-B200(XL)-08
5. LOUVRE MOTOR
option 1
option 2
PVC
SINGLE
ROOF IN 2 PARTS
3
› Guide the cable to the left or to the right, depending on the position of the wiring box.
› Store the motorcable behind the lip of the PVC fabric support profile (see single).
› Place the cable of the pre-assembled louvremotor as shown on the following drawing.
› Depending on the position of the motor to the electrical supply, choose option 1 or 2.
› If necessary, the cable can be diverted inside the vertical poles (nr 3).
› Hide the cable behind the PVC fabric protection
› Position the cables tightly behind the PVC fabric support or stick them to prevent unevenness in the screen fabric.

OL-B200(XL)-09
6.a PREPARATION OF THE LOUVRES
› Foresee every louvre with two water guides.
› Clips a small bearing onto every axle with an edge.
6 LOUVRES
6.b FIRST LOUVRES
› Fix the "first louvres" to the mainhousings W1 and W2.
› The holes are already pre-drilled in the mainhousings.
6”
5-1/4”
4”
2-7/8”
1-5/8”
2W1W
Different types - First louvre

OL-B200(XL)-10
› Place the louvres in the provided holes.
› The longest axles should be placed at the highest side.
› Press the axle in the L2 side, and turn the louvre into the louvre holder L1.
SINGLE
› The louvres are mounted in the following order:
SINGLE MODULE
WITH ROOF IN 2
PARTS
COUPLE
SINGLE ROOF
6.c PLACE THE LOUVRES
PUSH
PUSH
FRONT VIEW
TOP VIEW
TURN
L2 L1
L2 L1

OL-B200(XL)-11
COUPLE OR ROOF ROOF IN 2 PARTS
FRONT VIEW
1
2
FRONT VIEW
L2 L1
› Place a few louvres at one side.
› Turn the motor so it's positioned horizontally.
› Position the movable louvreholder, and hook the already installed louvres. (1)
› Then fix the movable louvreholder to the motor bracket. Do
not tension the bolts at the bottom yet! (2)
›
First program the motor: Push the PROG button for 2 seconds. Motor moves up and down shortly. In case of a 2M
control, push the PROG button shortly. Second motor will move up and down. Choose a channel on the remote and
confirm by pushing up and down at the same time. Motor moves up and down shortly.
› Now close the roof completely untill you hear a
click . Then fix the motor.
› Complete the programming of the motor by following the instructions inside the control box.
› Now place the other louvres.
› Place the final 3 louvres in the holes on the L2 side, but don't hook them on the L1 side yet.
› Position them temporarily slanting between L1 and L2 so that there's enough place to easily install the final louvre.
› Also preferably position them upright, instead of flat.
› Hook the louvres into the L1 when all louvres are mounted at the L2 side.
› Then also hook the final louvres into the movable louvreholder.
"click"
fix the motor completely

OL-B200(XL)-12
6.e CONNECTING THE LOUVRES
› Slide the covers onto the louvreholders, and screw them.
6.d LOUVRES WITH LEDSTRIP
4x DIN7504 4.2x13
› Also place the PVC covers onto the First Louvres.
› Place the louvres as described above.
› Put the cables inside the louvreholder, if necessary put the cables through the first louvres until it ends
up in the mainhousing.

OL-B200(XL)-13
7. SCREENS
220V
1
1
2
2
7.a ROLLERTUBES
123
SINGLE
Screen without window Screen with window
› The rollertube support can be installed in 2 different ways depending on the type of fabric, see drawing underneath.
› When mounting the rollertube supports, you should first drill through the gaskets
› If there are 3 or 4 screens, start with the screenswith the longest distance from the electrical supply.
(number 1 on the following diagram)
› Attach the rollertube supports to the vertical poles (3 x M6x25) (1).
› Insert the screens as shown below (2), and secure them on both sides (M4x20) (3).

OL-B200(XL)-14
COUPLE / DOORPROFILE
1
7.b MOTORCABLE
1
2322
23
› Fix the rollertube support on the vertical poles as shown underneath.
› Do “not” use a ring on the side where the rollertube support is installed.
› Two rollertube supports can be installed at each pole.
› Tilt the screen in the brackets as shown on the drawing (2), and secure them at both ends (M4x20) (3).
› Place the cable as shown below.
› numbers 2 and 3 only count for the most distant screens.
› Hide the cable behind the PVC fabric protection.
› Position the cables tightly behind the PVC fabric support or stick them to prevent unevenness in the screen fabric.
› In some cases it may be necessary to hide the cable behind its own rollertube !
Ring, only needed if
no rollertube support has to be installed

OL-B200(XL)-15
8. DRAIN
SINGLE COUPLE
› After installing all the motors, the vertical pole with the electrical supply should look like this:
› The number of cables depend on the numbers of screensthat have been installed.
› Connection tothe electrical supply: see instruction page inside the boxes of the electrical supplies.
› Place in one or more vertical pole a support for the drain.
› If possible, place the drain on the lowest side of the louvres. 1drain / 49ft².
› Tighten all bolts.
› The water evacuation pipe can not be installed in a door profile.
Cable louvremotor
Cable screenmotor (nr 2 on diagram 7.a)
Cable screenmotor (nr1 on diagram 7.a)
Cable screenmotor (nr 1 on diagram 7.a)
Cable screenmotor (nr 2 on diagram 7.a)

OL-B200(XL)-16
9.a GUIDES LEADRAIL
9.b PVC - GUIDES
9 SCREEN GUIDES
4.2 x 6.5
1
2
3
› WARNING when opening a side guide:
› When opening a side guide you must start at the upper clips and go down one by one.
› Pull as close as possible on the clips profile in order not to deform it.
› While mounting the plastic guides, place the leadrail on top of the screen.
› Place the plastic guides in the groove under the rollertube.
› Slide them completely to the left and right side of the screen, and secure them with two screws.
› Push the pieces down while thighting the screws.
› Slide the leadrail, left and right, in the plastic guides and lower the fabric 1-1/8”.
› Slide the PVC-guide over the zipper that has been welded to the fabric. (1)
› Hook the cover over the PVC-guide. (2)
› Close the guide at the bottom, and move the cover down over the pins (3) that are mounted on the bottom of the guides.
› Close the guide completely.

OL-B200(XL)-17
10 ADJUSTING THE SCREEN MOTORS
11 SCREEN COVER
click
Cover Mainhousing
lock cover
› See manual of the remote control.
› When there are multiple screens:
› Connect one of the motors to the elektricity grid (230V).
› Adjust the endpositions and assign the remote control to the motor.
› DISCONNECT the motor from the eletricity grid !
› Do the same with the other motors, connect them to the elektricity grid one by one.
› Once all motors have been adjusted, connect them to electricity grid again.
› Mount the lock covers on the screen covers.
› Hook the cover in the screen housing, and close it on the left and right side of the cover. (4)

OL-B200(XL)-18
› Preferably, the drain will be installed at the lowest side of the louvres, place one draining point per 15m².
› Put the corner pieces in the holes in the vertical poles.
› Drain can be placed in a vertical pole or in a couple pole. (2 sides)
12. PLACING THE RAIN GUTTERS
12.a CORNER PIECE
SINGLE COUPLE PROFILE
ROOF IN 2 PARTS
COUPLE
L L
WW
WW
WITH DRAINWITHOUT DRAIN
› REMARK: a roof in 2 parts must have a water evacuation hole per part.
Open at least one water evacuation hole per part.
49ft².