Bryant Legacy 558J 08-16 User manual

Installation Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . 1-10
Rated Indoor Airflow (cfm) . . . . . . . . . . . . . . . . . . . . . . . ..2
Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78
Jobsite Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Step 1 — Plan for Unit Location . . . . . . . . . . . . . . . . . . . 10
Step 2 — Plan for Sequence of Unit Installation . . . . . 11
Step 3 — Inspect Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Step 4 — Provide Unit Support . . . . . . . . . . . . . . . . . . . . 11
Step 5 — Field Fabricate Ductwork . . . . . . . . . . . . . . . . 14
Step 6 — Rig and Place Unit . . . . . . . . . . . . . . . . . . . . . . 15
Step 7 — Convert to Horizontal and Connect
Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Step 8 — Install Outside Air Hood . . . . . . . . . . . . . . . . . 16
• 558J*08-14 UNIT SIZES
• 558J*16 UNIT SIZE
Step 9 — Install External Condensate Trap and Line . 19
Step 10 — Make Electrical Connections . . . . . . . . . . . . 19
• 558J*08-14 UNIT SIZES
• 558J*16 UNIT SIZE
Electric Heaters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
• 558J*08-14 UNIT SIZES
• 558J*16 UNIT SIZE
Perfect Humidity™ System Control Connections . . . . . 32
• 558J*08-14 UNIT SIZES
• 558J*16 UNIT SIZE
EconoMi$er®X (Factory-Installed Option) . . . . . . . . . 35
RTU Open Controller System . . . . . . . . . . . . . . . . . . . . . 48
Field Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Communication Wiring — Protocols . . . . . . . . . . . . . . . 58
Local Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Outdoor Air Enthalpy Control . . . . . . . . . . . . . . . . . . . . . 60
Smoke Detectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Step 11 — Adjust Factory-Installed Options . . . . . . . . . 64
Step 12 — Install Accessories . . . . . . . . . . . . . . . . . . . . . 64
Step 13 — Check Belt Tension . . . . . . . . . . . . . . . . . . . . 64
Pre Start-Up and Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . 65
START-UP CHECKLIST. . . . . . . . . . . . . . . . . . . CL-1, CL-2
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, main-
tenance, or use can cause explosion, fire, electrical shock or
other conditions which may cause personal injury or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The quali-
fied installer or agency must use factory-authorized kits or ac-
cessories when modifying this product. Refer to the individual
instructions packaged with the kits or accessories when
installing.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloths for brazing operations and have a
fire extinguisher available. Read these instructions thoroughly
and follow all warnings or cautions attached to the unit. Con-
sult local building codes and appropriate national electrical
codes (in USA, ANSI/NFPA 70, National Electrical Code
(NEC); in Canada, CSA C22.1) for special requirements.
It is important to recognize safety information. This is the
safety-alert symbol . When you see this symbol on the unit
and in instructions or manuals, be alert to the potential for per-
sonal injury.
Understand the signal words DANGER, WARNING, CAU-
TION, and NOTE. These words are used with the safety-alert
symbol. DANGER identifies the most serious hazards which
will result in severe personal injury or death. WARNING signi-
fies hazards which could result in personal injury or death.
CAUTION is used to identify unsafe practices, which may re-
sult in minor personal injury or product and property damage.
NOTE is used to highlight suggestions which will result in en-
hanced installation, reliability, or operation.
558J units for installation in the United States contain use of Bryant's 2-speed indoor fan control system.
This complies with the U.S. Department of Energy (DOE) efficiency standard of 2018.
558J units for installation outside the United States may or may not contain use of the 2-speed indoor fan
control system as they are not required to comply with the U.S. Department of Energy (DOE) efficiency
standard of 2018.
For specific details on operation of the Bryant 2-speed indoor fan system refer to the Variable Frequency
Drive (VFD) Factory-Installed Option 2-Speed Motor Control Installation, Setup, and Troubleshooting
manual.
WARNING
FIRE, EXPLOSION HAZARD
Failure to follow this warning could result in personal
injury or death.
Disconnect gas piping from unit when leak testing at pres-
sure greater than 0.5 psig (3450 Pa). Pressures greater than
0.5 psig (3450 Pa) will cause gas valve damage resulting in
hazardous condition. If gas valve is subjected to pressure
greater than 0.5 psig (3450 Pa), it must be replaced before
use. When pressure testing field-supplied gas piping at
pressures of 0.5 psig (3450 Pa) or less, a unit connected to
such piping must be isolated by closing the manual gas
valve.
Legacy™ Line
558J 08-16
Single Package Rooftop Cooling Only
with Puron®(R-410A) Refrigerant

2
Rated Indoor Airflow (cfm) — The table below lists the
rated indoor airflow used for the AHRI efficiency rating for the
units covered in this document.
Pre-Installation — Complete the following checks before
installation.
1. Consult local building codes and the NEC (National
Electrical Code) ANSI/NFPA 70 for special installa-
tion requirements.
2. Determine unit location (from project plans) or select unit
location.
Check for possible overhead obstructions which may inter-
fere with unit lifting or rigging.
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could cause personal injury
or death.
Before performing service or maintenance operations on
unit, always turn off main power switch to unit and install
lock(s) and lockout tag(s). Unit may have more than one
power switch.
WARNING
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could cause personal injury,
death and/or equipment damage.
Puron®(R-410A) refrigerant systems operate at higher
pressures than standard R-22 systems. Do not use R-22 ser-
vice equipment or components on Puron refrigerant equip-
ment.
WARNING
PERSONAL INJURY AND ENVIRONMENTAL
HAZARD
Failure to follow this warning could cause personal injury
or death.
Relieve pressure and recover all refrigerant before system
repair or final unit disposal.
Wear safety glasses and gloves when handling refrigerants.
Keep torches and other ignition sources away from refrig-
erants and oils.
CAUTION
CUT HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care
and wear appropriate protective clothing, safety glasses and
gloves when handling parts and servicing air-conditioning
equipment.
MODEL NUMBER FULL LOAD AIRFLOW
(CFM)
558J*08A 2400
558J*08D/K 2250
558J*09A 3000
558J*09D/K 3400
558J*12A 3600
558J*12D/K 3000
558J*14D/K 3600
558J*16D 5250

3
Fig. 1 — 558J 08-16 Model Number Nomenclature (Example)
5 5 8 J E 0 8 A 0 0 0 A 1 A 0 A A
Voltage
E = 460-3-60
J = 208/230-1-60
P = 208/230-3-60
T = 575-3-60
Unit Type
Cooling RTU with optional
Electric Heat Legacy Series
Model
J = Puron Refrigerant
Cooling Tons
08 - 7.5 ton
09 - 8.5 ton
12 - 10 ton
14 - 12.5 ton
16 - 15 ton
Refrig. System Options
A = Standard One-Stage cooling models
D = Two-Stage cooling models 08-16
K = Two-Stage cooling models with Perfect
Humidity™ (08-16)
Heat Level
(Field-installed electric heaters available)
000 = No Heat
Coil Options For Round Tube/Plate Fin Condenser Coil Models Only
(Outdoor-Indoor-Hail Guard)
A = Al/Cu - Al/Cu
B = Precoat Al/Cu - Al/Cu
C = E-coat Al/Cu - Al/Cu
D = E-coat Al/Cu - E-coat Al/Cu
E = Cu/Cu - Al/Cu
F = Cu/Cu - Cu/Cu
M = Al/Cu - Al/Cu - Louvered Hail Guards
N = Precoat Al/Cu - Al/Cu - Louvered Hail Guards
P = E-coat Al/Cu - E-coat Al/Cu - Louvered Hail Guards
Q = E-coat Al/Cu - E-coat Al/Cu - Louvered Hail Guards
R = Cu/Cu - Al/Cu - Louvered Hail Guards
S = Cu/Cu - Cu/Cu - Louvered Hail Guards
Coil Options For All Aluminum-Novation® Condenser Coil Models Only
(Outdoor-Indoor-Hail Guard)
G = Al/Al - Al/Cu
H = Al/Al - Cu/Cu
J = Al/Al - E-coat Al/Cu
K = E-coat Al/Al - Al/Cu
L = E-coat Al/Al - E-coat Al/Cu
T = Al/Al - Al/Cu, Louvered Hail Guards
U = Al/Al - Cu/Cu, Louvered Hail Guards
V = Al/Al - E-coat Al/Cu, Louvered Hail Guards
W = E-coat Al/Al - Al/Cu, Louvered Hail Guards
X = E-coat Al/Al - E-coat Al/Cu, Louvered Hail Guards
Packaging, Controls & Indoor Fan
Motor Speed Options
A = Standard Packaging, electro mech. controls
that require W7212 EconoMi$er® IV
B = LTL Packaging, electro mech controls that
require W7212 EconoMi$er IV
C = Standard Packaging, electro mech. controls
that require W7220 EconoMi$er X
D = Standard Packaging and 2-Speed Indoor Fan
Motor (VFD) Controller
E = LTL Packaging and 2-speed Indoor Fan Motor
(VFD) Controller
F = LTL Packaging, electro mech. controls that
require W7220 EconoMi$er X
Factory-Installed Options
Outdoor Air Options
A = None
B = Temp Econo, Baro Relief, Standard Leak (W7212 or
W7220)
H = Enthalpy Econo, Baro Relief, Standard Leak (W7212 or
W7220)
E = Temp Econo, Baro Relief, Standard Leak w/ CO2
(W7212 or W7220)
L = Enthalpy Econo, Baro Relief, Standard Leak w/CO2
W7212 or W7220)
Q = Motorized 2 Position Damper
U = Temp Econo, Baro Relief, Ultra Low Leak, (W7220)
W = Enthalpy Econo, Baro Relief, Ultra Low Leak (W7220)
Indoor Fan Options
0 = Direct Drive ECM (Sizes 04-06 / -P voltage only)
1 = Standard Static Option
2 = Medium Static Option
3 = High Static Option
C = High Static Option with High Effy Motor - Bel
Drive (Size 16 only)
NOTE: On single phase (-J voltage code) models, the following
are not available as a factory installed option:
- Perfect Humidity
- Coated Coils or Cu Fin Coils
- Louvered Hail Guards
- Economizer or 2-Position Damper
- Powered 115 Volt Convenience Outlet

4
Fig. 2 — Unit Dimensional Drawing — Size 08, 09, 12 Units

5
Fig. 2 — Unit Dimensional Drawing — Size 08, 09, 12 Units (cont)

6
Fig. 3 — Unit Dimensional Drawing — Size 14 Unit

7
Fig. 3 — Unit Dimensional Drawing — Size 14 Unit (cont)

8
Fig. 4 — Unit Dimensional Drawing — Size 16 Unit
Horizontal Connections / Economizer
Vertical Connections / Economizer

9
Fig. 4 — Unit Dimensional Drawing — Size 16 Unit (cont)

10
Fig. 5 — Service Clearance Dimensional Drawing
INSTALLATION
Jobsite Survey — Complete the following checks before
installation.
1. Consult local building codes and the NEC (National
Electrical Code) ANSI/NFPA 70 for special installation
requirements.
2. Determine unit location (from project plans) or select unit
location.
3. Check for possible overhead obstructions which may in-
terfere with unit lifting or rigging.
Step 1 — Plan for Unit Location — Select a location
for the unit and its support system (curb or other) that provides
for the minimum clearances required for safety. This includes
the clearance to combustible surfaces, unit performance and
service access below, around and above unit as specified in unit
drawings. See Fig. 5.
NOTE: Consider also the effect of adjacent units.
Unit may be installed directly on wood flooring or on Class
A, B, or C roof-covering material when roof curb is used. Do
not install unit in an indoor location. Do not locate air inlets
near exhaust vents or other sources of contaminated air.
Although unit is weatherproof, avoid locations that permit
water from higher level runoff and overhangs to fall onto the
unit.
Select a unit mounting system that provides adequate height
to allow for removal and disposal of frost and ice that will form
during the heating-defrost mode as well as allow installation of
condensate trap per requirements. Refer to Step 9 — Install Ex-
ternal Condensate Trap and Line – for required trap dimen-
sions.
ROOF MOUNT — Check building codes for weight distri-
bution requirements. Unit operating weight is shown in
Table 1.
NOTE: Unit not designed to have overhead obstruction. Contact Application Engineering for guidance on any application planning overhead
obstruction or for vertical clearances.
LOCATION DIMENSION CONDITION
A
48-in. (1219 mm)
18-in. (457 mm)
18-in. (457 mm)
12-in. (305 mm)
Unit disconnect is mounted on panel
No disconnect, convenience outlet option
Recommended service clearance
Minimum clearance
B
42-in. (1067 mm)
36-in. (914 mm)
Special
Surface behind servicer is grounded (e.g., metal, masonry wall)
Surface behind servicer is electrically non-conductive (e.g., wood, fiberglass)
Check sources of flue products within 10-ft of unit fresh air intake hood
C36-in. (914 mm)
18-in. (457 mm)
Side condensate drain is used
Minimum clearance
D
48 in. (1219 mm)
42-in. (1067 mm)
36-in. (914 mm)
Special
No flue discharge accessory installed, surface is combustible material
Surface behind servicer is grounded (e.g., metal, masonry wall, another unit)
Surface behind servicer is electrically non-conductive (e.g., wood, fiberglass)
Check for adjustable units or building fresh air intakes within 10 ft (3 m) of this units flue outlet
C
B
A
D

11
Table 1 — Operating Weights
Step 2 — Plan for Sequence of Unit Installation —
The support method used for this unit will dictate different
sequences for the steps of unit installation. For example, on
curb-mounted units, some accessories must be installed on the
unit before the unit is placed on the curb. Review the following
for recommended sequences for installation steps.
CURB-MOUNTED INSTALLATION
• Install curb
• Install field-fabricated ductwork inside curb
• Install accessory thru-base service connection package
(affects curb and unit) (refer to accessory installation
instructions for details)
• Prepare bottom condensate drain connection to suit
planned condensate line routing (refer to Step 9 for
details)
• Rig and place unit
• Install outdoor air hood
• Install condensate line trap and piping
• Make electrical connections
• Install other accessories
PAD-MOUNTED INSTALLATION
• Prepare pad and unit supports
• Check and tighten the bottom condensate drain connec-
tion plug
• Rig and place unit
• Convert unit to side duct connection arrangement
• Install field-fabricated ductwork at unit duct openings
• Install outdoor air hood
• Install condensate line trap and piping
• Make electrical connections
• Install other accessories
FRAME-MOUNTED INSTALLATION — Frame-mount-
ed applications generally follow the sequence for a curb instal-
lation. Adapt as required to suit specific installation plan.
Step 3 — Inspect Unit — Inspect unit for transportation
damage. File any claim with transportation agency.
Confirm before installation of unit that voltage, amperage
and circuit protection requirements listed on unit data plate
agree with power supply provided.
Step 4 — Provide Unit Support
ROOF CURB MOUNT — Accessory roof curb details and
dimensions are shown in Fig. 7 and 8. Assemble and install
accessory roof curb in accordance with instructions shipped
with the curb.
NOTE: The gasketing of the unit to the roof curb is critical for
a watertight seal. Install gasket supplied with the roof curb as
shown in Fig. 7 and 8. Improperly applied gasket can also re-
sult in air leaks and poor unit performance.
Curb should be level. This is necessary for unit drain to
function properly. Unit leveling tolerances are shown in Fig. 6.
Refer to Accessory Roof Curb Installation Instructions for ad-
ditional information as required.
Fig. 6 — Unit Leveling Tolerances
Install insulation, cant strips, roofing felt, and counter flash-
ing as shown. Ductwork must be attached to curb and not to
the unit. The accessory thru-the-base power and gas connec-
tion package must be installed before the unit is set on the roof
curb.
If electric and control wiring is to be routed through the
basepan, attach the accessory thru-the-base service connections
to the basepan in accordance with the accessory installation in-
structions.
SLAB MOUNT (HORIZONTAL UNITS ONLY) —
Provide a level concrete slab that extends a minimum of 6 in.
(150 mm) beyond unit cabinet. Install a gravel apron in front of
condenser coil air inlet to prevent grass and foliage from
obstructing airflow.
NOTE: Horizontal units may be installed on a roof curb if
required.
558J UNITS LB (KG)
08 09 12 14 16
558J*-_A/RTPF 705 (320) 845 (384) 855 (388) N/A N/A
558J*_D/RTPF 730 (331) 855 (388) 865 (393) 1075 (489) 1305 (593)
558J*_D/MCHX 805 (366) N/A 820 (372) 1030 (467) N/A
Economizer
Vertical 75 (34) 75 (34) 75 (34) 75 (34) 100 (45)
Horizontal 122 (55) 122 (55) 122 (55) 122 (55) 115 (52)
Powered Outlet 35 (16) 35 (16) 35 (16) 35 (16) 32 (15)
Perfect Humidity™ System 80 (36) 80 (36) 80 (36) 85 (39) 62 (28)
Curb
14 in. (356 mm) 143 (65) 143 (65) 143 (65) 143 (65) 180 (82)
24 in. (610 mm) 245 (111) 245 (111) 245 (111) 245 (111) 235 (107)
MAXIMUM ALLOWABLE DIFFERENCE IN. (MM)
A-B B-C A-C
0.5" (13) 1.0" (25) 1.0" (25)

12
Fig. 7 — Roof Curb Details - Size 08-14 Units
7/16" [11]
4 9/16"
[115.5]
1/4"
[7.0]
"A"
1 3/4" [44.5]
1 3/4" [44.4]
20-3/4" [513] INSIDE
"A"
81 3/4"
[2076.3]
53 1/2"
[1358.9]
1 3/4" [44.5]
40 3/16" [1020.8]
2 1/4" [57.2]
26"
[660.4]
4 3/16" [106.0]
6 3/64" [153.5]
32 9/16"
[827.1]
23 1/16"
[585.8]
31 17/32"
[800.9]
1 3/4" [44.5]
15 13/16"
[401.6]
11.42" [290.0]
1 3/4"
[44.4]
3"
[76.2]
2-3/8" [61]
14 3/4" [374.7]
6' 6-1/4"
[1987.5]
1-3/4" TYP [44.5]
4' 2"
[1270.0]
15 15/32 [392.9]
1.00" [25.4]
CRBTMPWR002A01
3/4" [19] NPT 1 1/4" [31.7] NPT
CRRFCURB004A01
CONNECTOR PKG. ACC. GAS CONNECTION TYPE GAS FITTING POWER WIRING
FITTING
CONTROL WIRING
FITTING
ACCESSORY CONVENIENCE
OUTLET WIRING CONNECTOR
THRU THE CURB
1/2" [12.7] NPT 1/2" [12.7] NPT
CRBTMPWR004A01 THRU THE BOTTOM
ROOF CURB
ACCESSORY # A
CRRFCURB003A01 14"
[356]
24"
[610]
ECN NO.APP'DCHK'DBYDATEREVISION RECORDREV
1067898--MMC4/22/13
6' 61/4" WAS 6' 7 1/6", 4'2' WAS 4' 2 13/16"; 18 GA WAS 16 GA.; 15 13/16" WAS 15 15/16"; NAIL FIELD SUPPLIED WAS WITH CURB
C
DRAWING RELEASE LEVEL: PRODUCTION THIRD ANGLE PROJECTION
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
TOLERANCES ON: THIS DOCUMENT AND THE INFORMATION CONTAINED THEREIN
IS PROPRIETARY TO CARRIER CORPORATION AND SHALL NOT BE USED OR DISCLOSED TO OTHERS, IN WHOLE OR IN PART, WITHOUT THE WRITTEN AUTHORIZATION OF CARRIER CORPORATION.
1 DEC 2 DEC 3 DEC ANG
MATERIAL ----
- - -
AUTHORIZATION NUMBER TITLE
1029120 CURB ASY, ROOF
ENGINEERING MANUFACTURING
ENGINEERING REQUIREMENTS ----SIZE DRAWING NUMBER REV
T-005, Y-002 DRAFTER CHECKER
D
50HJ405012 C
WEIGHT: -MMC 12/16/09 - - SHEET 5 OF 5
SURFACE FINISH MFG/PURCH MODEL (INTERNAL USE ONLY) NEXT DRAWING SCALE DISTRIBUTION
- PURCH - N/A -
NOTES: 1. ROOFCURB ACCESSORY IS SHIPPED DISASSEMBLED. 2. INSULATED PANELS: 25.4 [1"] THK. POLYURETHANE FOAM, 44.5 [1-3/4] # DENSITY. 3. DIMENSIONS IN [ ] ARE IN MILLIMETERS. 4. ROOFCURB: 18 GAGE STEEL. 5. ATTACH DUCTWORK TO CURB. (FLANGES OF DUCT REST ON CURB). 6. SERVICE CLEARANCE 4 FEET ON EACH SIDE. 7. DIRECTION OF AIR FLOW. 8. CONNECTOR PACKAGE CRBTMPWR002A01 IS FOR THRU-THE-CURB GAS TYPE PACKAGE CRBTMPWR004A01 IS FOR THRU-THE-BOTTOM TYPE GAS CONNECTIONS.
TYPICAL (4) SIDES
SUPPLY AIR RETURN AIR
ROOFING MATERIAL (FIELD SUPPLIED)
CANT STRIP (FIELD SUPPLIED)
ROOFING FELT (FIELD SUPPLIED)
COUNTER FLASHING (FIELD SUPPLIED)
UNIT
GASKET
(SUPPLIED WITH CURB)
RIGID INSULATION (FIELD SUPPLIED)
DUCT
(FIELD SUPPLIED)
NAIL (FIELD SUPPLIED)
CERTIFIED DRAWING
VIEW "B"
CORNER DETAIL
SECTION THRU SIDE
SEE VIEW "B"
GAS SERVICE PLATE THRU THE CURB DRILL HOLE
2" [50.8] @ ASSEMBLY (IF REQUIRED) (SEE NOTE #8)
SEE NOTE #2
12-1/2" [317.5] WIDE
INSULATED DECK PANELS
9-15/16" [252.4] WIDE
INSULATED DECK PANEL
SUPPLY AIR
RETURN AIR
SUPPLY AIR
OPENING
RETURN AIR
OPENING

13
Fig. 8 — Roof Curb Details - Size 16 Unit

14
ALTERNATE UNIT SUPPORT (IN LIEU OF CURB
OR SLAB MOUNT) — A non-combustible sleeper rail can
be used in the unit curb support area. If sleeper rails cannot be
used, support the long sides of the unit with a minimum of 3
equally spaced 4-in. x 4-in. (102 mm x 102 mm) pads on each
side.
Step 5 — Field Fabricate Ductwork — Cabinet re-
turn-air static pressure (a negative condition) shall not exceed
0.35 in. wg (87 Pa) with economizer or 0.45 in. wg (112 Pa)
without economizer.
For vertical ducted applications, secure all ducts to roof curb
and building structure. Do not connect ductwork to unit.
Fabricate supply ductwork so that the cross sectional di-
mensions are equal to or greater than the unit supply duct open-
ing dimensions for the first 18 in. (458 mm) of duct length
from the unit basepan.
Insulate and weatherproof all external ductwork, joints, and
roof openings with counter flashing and mastic in accordance
with applicable codes.
Ducts passing through unconditioned spaces must be insu-
lated and covered with a vapor barrier.
If a plenum return is used on a vertical unit, the return
should be ducted through the roof deck to comply with applica-
ble fire codes.
FOR UNITS WITH ACCESSORY ELECTRIC HEAT-
ERS — All installations require a minimum clearance to
combustible surfaces of 1-in. (25 mm) from duct for first 12-in.
(305 mm) away from unit.
Outlet grilles must not lie directly below unit discharge.
NOTE: A 90-degree elbow must be provided in the ductwork
to comply with UL (Underwriters Laboratories) code for use
with electric heat.
Before setting the unit onto the curb, recheck gasketing on
the curb.
Fig. 9 — Rigging Details
CAUTION
PROPERTY DAMAGE HAZARD
Failure to follow this caution may result in damage to roof-
ing materials.
Membrane roofs can be cut by sharp sheet metal edges. Be
careful when placing any sheet metal parts on such roof.
CAUTION
PERSONAL INJURY HAZARD
Failure to follow this warning could cause personal injury.
For vertical supply and return units, tools or parts could
drop into ductwork and cause an injury. Install a 90-degree
turn in the return ductwork between the unit and the condi-
tioned space. If a 90-degree elbow cannot be installed, then
a grille of sufficient strength and density should be installed
to prevent objects from falling into the conditioned space.
Due to electric heater, supply duct will require 90-degree
elbow.
NOTES:
1. SPREADER BARS REQUIRED — Top damage will occur if spreader bars are not used.
2. Dimensions in ( ) are in millimeters.
3. Hook rigging shackles through holes in base rail, as shown in detail “A.” Holes in base rails are centered around the unit center of gravity.
Use wooden top to prevent rigging straps from damaging unit.
UNIT MAX WEIGHT DIMENSIONS ABC
lb kg in. mm in. mm in. mm
558J*08A 1290 586 88.0 2235 40.0 1015 41.5 1055
558J*09A 1410 641 88.0 2235 39.5 1005 49.5 1255
558J*12A 1515 689 88.0 2235 41.0 1040 49.5 1255
558J*08(D,K) 1410 641 88,0 2235 41.0 1040 41.5 1055
558J*09(D,K) 1525 693 88.0 2235 40.5 1030 49.5 1255
558J*12(D,K) 1565 711 88,0 2235 40.0 1015 49.5 1255
558J*14(D,K) 1720 782 88.0 2235 28.5 725 53.0 1345
558J*16 2010 912 116.0 2945 57.5 1461 59.5 1510

15
Step 6 — Rig and Place Unit — Keep unit upright and
do not drop. Spreader bars are not required if top crating is left
on unit. Rollers may be used to move unit across a roof. Level
by using unit frame as a reference. See Table 1 and 2 and Fig. 9
for additional information.
Lifting holes are provided in base rails as shown in Fig. 9.
Refer to rigging instructions on unit.
Rigging materials under unit (cardboard or wood to prevent
base pan damage) must be removed PRIOR to placing the unit
on the roof curb.
When using the standard side drain connection, ensure the
red plug in the alternate bottom connection is tight. Do this be-
fore setting the unit in place. The red drain pan can be tightened
with a 1/2-in. square socket drive extension. For further details
see Step 9 — Install External Condensate Trap and Line on
page 19.
Before setting the unit onto the curb, recheck gasketing on
curb.
POSITIONING ON CURB (558J*08-14) — Position unit
on roof curb so that the following clearances are maintained:
1/4in. (6.4 mm) clearance between the roof curb and the base
rail inside the front and back, 0.0 in. clearance between the roof
curb and the base rail inside on the duct end of the unit. This
will result in the distance between the roof curb and the base
rail inside on the condenser end of the unit being
approximately 1/4in. (6.4 mm).
Although unit is weatherproof, guard against water from
higher level runoff and overhangs. After unit is in position, re-
move rigging skids and shipping materials.
POSITIONING ON CURB (558J*16) — For full perime-
ter curbs CRRFCURB074A00 and 075A00, the clearance be-
tween the roof curb and the front and rear base rails should be
1/4in. (6.4 mm). The clearance between the curb and the end
base rails should be 1/2in. (13 mm). For retrofit applications
with curbs CRRFCURB003A01 and 4A01, the unit should be
positioned as shown in Fig. 10. Maintain the 15 1/2in. (394
mm) and 8 5/8in. (220 mm) clearances and allow the 22 5/16 in.
(567 mm) dimension to float if necessary.
Fig. 10 — Retrofit Installation Dimensions
If the alternative condensate drain location through the bot-
tom of the unit is used in conjunction with a retrofit curb, the
hole in the curb must be moved 12.5 in. (320 mm) towards the
duct end of the unit. (See Fig. 11.)
Although unit is weatherproof, guard against water from
higher level runoff and overhangs.
Fig. 11 — Alternative Condensate Drain Hole Positions
Remove all shipping materials and top skid. Remove extra
center post from the condenser end of the unit so that the con-
denser end of the unit matches Fig. 37-39. Recycle or dispose
of all shipping materials.
Step 7 — Convert to Horizontal and Connect
Ductwork (when required) — Unit is shipped in the ver-
tical duct configuration. Unit without factory-installed econo-
mizer or return air smoke detector option may be field-convert-
ed to horizontal ducted configuration. To convert to horizontal
configuration, remove screws from side duct opening covers
and remove covers. Using the same screws, install covers on
vertical duct openings with the insulation-side down. Seals
around duct openings must be tight. See Fig. 12.
Field-supplied flanges should be attached to horizontal duct
openings and all ductwork should be secured to the flanges. In-
sulate and weatherproof all external ductwork, joints, and roof
or building openings with counter flashing and mastic in accor-
dance with applicable codes.
Do not cover or obscure visibility to the unit’s informative
data plate when insulating horizontal ductwork.
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment dam-
age.
All panels must be in place when rigging. Unit is not
designed for handling by fork truck. IMPORTANT: If the unit has the factory-installed Thru-
the-Base option, make sure to complete installation of the
option before placing the unit on the roof curb.
See the following section:
• Factory-Option Thru-Base Connections
NOTE: If electrical connections is not going to occur at this
time, tape or otherwise cover the fittings so that moisture
does not get into the building or conduit in the interim.
Original
Position
New Position
(moved 12.5 in.)

16
Fig. 12 — Horizontal Conversion Panels
Step 8 — Install Outside Air Hood
558J*08-14 UNIT SIZES
Economizer and Two Position Damper Hood Package
Removal and Setup (Factory Option)
1. The hood is shipped in knock-down form and must be
field assembled. The indoor coil access panel is used as
the hood top while the hood sides, divider and filter are
packaged together, attached to a metal support tray using
plastic stretch wrap, and shipped in the return air com-
partment behind the indoor coil access panel. The hood
assembly’s metal tray is attached to the basepan and also
attached to the damper using two plastic tie-wraps.
2. To gain access to the hood, remove the filter access panel.
(See Fig. 13.)
Fig. 13 — Typical Access Panel Locations
3. Locate the (2) screws holding the metal tray to the base-
pan and remove. Locate and cut the (2) plastic tie-wraps
securing the assembly to the damper. (See Fig. 14.) Be
careful to not damage any wiring or cut tie-wraps secur-
ing any wiring.
4. Carefully lift the hood assembly (with metal tray) through
the filter access opening and assemble per the steps out-
lined in Economizer Hood and Two-Position Damper
Hood.
Fig. 14 — Economizer and Two-Position Damper Hood
Parts Location
Economizer Hood and Two-Position Damper Hood
NOTE: If the power exhaust accessory is to be installed on the
unit, the hood shipped with the unit will not be used and must
be discarded. Save the aluminum filter for use in the power
exhaust hood assembly.
1. The indoor coil access panel will be used as the top of the
hood. Remove the screws along the sides and bottom of
the indoor coil access panel. See Fig. 15.
Fig. 15 — Indoor Coil Access Panel Relocation
2. Swing out indoor coil access panel and insert the hood
sides under the panel (hood top). Use the screws provided
to attach the hood sides to the hood top. Use screws pro-
vided to attach the hood sides to the unit. See Fig. 16.
FILTER ACCESS PANEL
INDOOR COIL ACCESS PANEL
Hood Parts
Plastic Tie Wrap
Qty (2)
Screws for Metal Tray
Qty (2)
TOP
PANEL
INDOOR
COIL
ACCESS
PANEL
INDOOR
COIL
ACCESS
PANEL
CAULK
HERE
TOP
PANEL

17
Fig. 16 — Economizer Hood Construction
3. Remove the shipping tape holding the economizer baro-
metric relief damper in place (economizer only).
4. Insert the hood divider between the hood sides. See
Fig. 16 and 17. Secure hood divider with 2 screws on
each hood side. The hood divider is also used as the bot-
tom filter rack for the aluminum filter.
5. Open the filter clips which are located underneath the
hood top. Insert the aluminum filter into the bottom filter
rack (hood divider). Push the filter into position past the
open filter clips. Close the filter clips to lock the filter into
place. See Fig. 17.
6. Caulk the ends of the joint between the unit top panel and
the hood top.
7. Replace the filter access panel.
Fig. 17 — Economizer Filter Installation
558J*16 UNIT SIZE
Economizer Hood Removal and Setup (Factory Option)
1. The hood is shipped in knock-down form and located in
the return air compartment. It is attached to the economiz-
er using two plastic tie-wraps.
2. To gain access to the hood, remove the filter access panel.
(See Fig. 18.)
3. Locate and cut the (2) plastic tie-wraps, being careful to
not damage any wiring. (See Fig. 19.)
4. Carefully lift the hood assembly through the filter access
opening and assemble per the steps outlined in Econo-
mizer Hood and Two–Position Hood section.
Fig. 18 — Typical Access Panel Locations
Fig. 19 — Economizer Hood Package Location
Two Position Damper Hood Removal and Setup -factory
Option
1. The hood is shipped in knock-down form and assem-
bled to a metal support tray using plastic stretch wrap.
Located in the return air compartment, the assembly’s
metal tray is attached to the basepan and also attached
to the damper using two plastic tie-wraps.
2. To gain access to the hood, remove the filter access panel.
(See Fig. 18.)
3. Locate the (2) screws holding the metal tray to the base-
pan and remove. In order to remove the screws, it may be
necessary to remove the panel underneath the two-posi-
tion damper. Remove the two screws. Locate and cut the
(2) plastic tie-wraps securing the assembly to the damper.
(See Fig. 19.) Be careful to not damage any wiring or cut
tie-wraps securing any wiring.
4. Carefully lift the hood assembly (with metal tray) through
the filter access opening and assemble per the steps out-
lined in Economizer Hood and Two–Position Hood sec-
tion.
5. If removed, reattach the panel under the damper.
B
TOP
PANEL
INDOOR COIL
ACCESS PANEL
19 1/16”
SCREW
HOOD DIVIDER
LEFT
HOOD
SIDE
33 3/8”
(848mm)
(483mm)
DIVIDER
BAROMETRIC
RELIEF
CLEANABLE
ALUMINUM
FILTER FILTER
HOOD
FILTER
CLIP
OUTSIDE
AIR
FILTER ACCESS PANEL
INDOOR COIL ACCESS PANEL
Economizer
Cut Plastic Ties
(2) Places
Remove Hood Parts

18
Fig. 20 — Two-Position Damper Hood Package
Location
Economizer Hood and Two-Position Hood
NOTE: If the power exhaust accessory is to be installed on the
unit, the hood shipped with the unit will not be used and must
be discarded. Save the aluminum filter for use in the power ex-
haust hood assembly.
1. The indoor coil access panel will be used as the top of
the hood. If the panel is still attached to the unit,
remove the screws along the sides and bottom of the
panel. See Fig. 21.
2. Swing out indoor coil access panel and insert the hood
sides under the panel (hood top). Be careful not to lift the
panel too far as it might fall out. Use the screws provided
to attach the hood sides to the hood top. Use screws pro-
vided to attach the hood sides to the unit. See Fig. 22.
Fig. 21 — Indoor Coil Access Panel Relocation
Fig. 22 — Economizer Hood Construction
3. Remove the shipping tape holding the economizer baro-
metric relief damper in place.
4. Insert the hood divider between the hood sides. See
Fig. 21 and 22. Secure hood divider with 3 screws on
each hood side. The hood divider is also used as the bot-
tom filter rack for the aluminum filter.
5. Attach the post that separates the filters with the screws
provided.
6. Open the filter clips which are located underneath the
hood top. Insert the aluminum filters into the bottom filter
rack (hood divider). Push the filter into position past the
open filter clips. Close the filter clips to lock the filters
into place. See Fig. 21.
Fig. 23 — Economizer Filter Installation
7. Install the two rain deflectors on the edge of the hood top
as shown in Fig. 22.
8. Caulk the ends of the joint between the unit top panel and
the hood top as shown in Fig. 22.
9. Replace the filter access panel.
Hood Parts
Plastic Tie Wrap
Qty (2)
Screws for Metal Tray
Qty (2)
SIDE
PANEL
INDOOR
COIL
ACCESS
PANEL
INDOOR
COIL
ACCESS
PANEL
CAULK
HERE
TOP
PANEL
RAIN DEFLECTORS
TOP
PANEL
INDOOR COIL
ACCESS PANEL
SCREW
HOOD DIVIDER
LEFT
HOOD
SIDE
DIVIDER
BAROMETRIC
RELIEF
CLEANABLE
ALUMINUM
FILTER
FILTER
HOOD
FILTER
CLIP
OUTSIDE
AIR

19
Step 9 — Install External Condensate Trap and
Line — The unit has one 3/4-in. condensate drain connection
on the end of the condensate pan and an alternate connection
on the bottom. See Fig. 24. Unit airflow configuration does not
determine which drain connection to use. Either drain connec-
tion can be used with vertical or horizontal applications.
When using the 558J*16 standard side drain connection, en-
sure the red plug in the alternate bottom connection is tight. Do
this before setting the unit in place. The red drain pan can be
tightened with a 1/2in. square socket drive extension.
To use the alternate bottom drain connection, remove the
red drain plug from the bottom connection (use a 1/2-in. square
socket drive extension) and install it in the side drain connec-
tion.
Fig. 24 — Condensate Drain Pan (Side View)
The piping for the condensate drain and external trap can be
completed after the unit is in place. See Fig. 25.
Fig. 25 — Condensate Drain Piping Details
All units must have an external trap for condensate drain-
age. Install a trap at least 4-in. (102 mm) deep and protect
against freeze-up. If drain line is installed downstream from the
external trap, pitch the line away from the unit at 1-in. per 10 ft
(25 mm in 3 m) of run. Do not use a pipe size smaller than the
unit connection (3/4-in.).
Step 10 — Make Electrical Connections
558J*08-14 UNIT SIZES
NOTE: Check all factory and field electrical connections for
tightness. Field-supplied wiring shall conform with the limita-
tions of minimum 63°F (33°C) rise.
Field Power Supply — If equipped with optional Powered
Convenience Outlet: The power source leads to the conve-
nience outlet’s transformer primary are not factory connected.
Installer must connect these leads according to required opera-
tion of the convenience outlet. If an always-energized conve-
nience outlet operation is desired, connect the source leads to
the line side of the unit-mounted disconnect. (Check with local
codes to ensure this method is acceptable in your area.) If a de-
energize via unit disconnect switch operation of the conve-
nience outlet is desired, connect the source leads to the load
side of the unit disconnect. On a unit without a unit-mounted
disconnect, connect the source leads to compressor contactor C
and indoor fan contactor IFC pressure lugs with unit field
power leads.
Refer to Fig. 32 for power transformer connections and the
discussion on connecting the convenience outlet.
Field power wires are connected to the unit at line-side pres-
sure lugs on compressor contactor C and indoor fan contactor
IFC (see wiring diagram label for control box component ar-
rangement) or at factory-installed option non-fused disconnect
switch. Max wire size is #4 AWG (copper only). (See Fig. 29.)
NOTE: TEST LEADS - Unit may be equipped with short leads
(pigtails) on the field line connection points on contactor C or
optional disconnect switch. These leads are for factory run-test
purposes only; remove and discard before connecting field
power wires to unit connection points. Make field power con-
nections directly to line connection pressure lugs only.
DRAIN
(FACTORY-INSTALLED)
PLUG
CONDENSATE PAN (SIDE VIEW)
STANDARD
SIDE DRAIN
ALTERNATE
BOTTOM DRAIN
NOTE: Trap should be deep enough to offset maximum unit static
difference. A 4 in. (102 mm) trap is recommended.
MINIMUM PITCH
1˝ (25 mm) PER
10´ (3 m) OF LINE BASE RAIL
OPEN
VENT
TO ROOF
DRAIN
DRAIN PLUG
ROOF
CURB
SEE NOTE
3˝(76 mm)
MIN
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Do not use gas piping as an electrical ground. Unit cabinet
must have an uninterrupted, unbroken electrical ground to
minimize the possibility of personal injury if an electrical
fault should occur. This ground may consist of electrical
wire connected to unit ground lug in control compartment,
or conduit approved for electrical ground when installed in
accordance with NEC (National Electrical Code); ANSI/
NFPA 70, latest edition (in Canada, Canadian Electrical
Code CSA [Canadian Standards Association] C22.1), and
local electrical codes.
WARNING
FIRE HAZARD
Failure to follow this warning could result in personal
injury, death, or property damage.
Do not connect aluminum wire between disconnect switch
and furnace. Use only copper wire. (See Fig. 26.)

20
Fig. 26 — Disconnect Switch and Unit
Units with Factory-Installed Non-Fused Disconnect — The
factory-installed option non-fused disconnect (NFD) switch is
located in a weatherproof enclosure located under the main
control box. The manual switch handle and shaft are shipped in
the disconnect enclosure. Assemble the shaft and handle to the
switch at this point. Discard the factory test leads (see Fig. 29).
Connect field power supply conductors to LINE side termi-
nals when the switch enclosure cover is removed to attach the
handle.
Fig. 27 — Location of Non-Fused Disconnect Enclosure
To field install the NFD shaft and handle:
1. Remove the unit front panel (see Fig. 2 or 3).
2. Remove (3) hex screws on the NFD enclosure - (2) on the
face of the cover and (1) on the left side cover. See
Fig. 28.
3. Remove the front cover of the NFD enclosure.
4. Make sure the NFD shipped from the factory is at OFF
position (the arrow on the black handle knob is at OFF).
5. Insert the shaft with the cross pin on the top of the shaft in
the horizontal position.
6. Measure from the tip of the shaft to the top surface of the
black pointer; the measurement should be 3.75 - 3.88 in.
(95 - 99 mm).
7. Tighten the locking screw to secure the shaft to the NFD.
8. Turn the handle to the OFF position with red arrow point-
ing at OFF.
9. Install the handle on to the painted cover horizontally
with the red arrow pointing to the left.
10. Secure the handle to the painted cover with (2) screws
and lock washers supplied.
11. Engaging the shaft into the handle socket, re-install (3)
hex screws on the NFD enclosure.
12. Re-install the unit front panel.
Fig. 28 — Handle and Shaft Assembly for NFD
Units Without Factory-Installed Non-Fused Disconnect —
When installing units, provide a disconnect switch per NEC
(National Electrical Code) of adequate size. Disconnect sizing
data is provided on the unit informative plate. Locate on unit
cabinet or within sight of the unit per national or local codes.
Do not cover unit informative plate if mounting the disconnect
on the unit cabinet.
All Units — All field wiring must comply with NEC and all
local codes. Size wire based on MCA (Minimum Circuit
Amps) on the unit informative plate. See Fig. 29 and the unit
label diagram for power wiring connections to the unit power
terminal blocks and equipment ground. Maximum wire size is
#4 ga AWG per pole.
COPPER
WIRE ONLY
ELECTRIC
DISCONNECT
SWITCH
ALUMINUM
WIRE