BS Charger BA10 User manual

1
BA10
BATTERY CHARGER
For lead-acid batteries
User Manual and Guide to professional battery
charging for Starter and Deep Cycle batteries.
THIS MANUAL CONTAINS IMPORTANT SAFETY AND OPERATING INSTRUCTIONS FOR
6V / 12V BATTERY CHARGER: BA10
[ENGLISH]

2
IMPORTANTSAFETYINSTRUCTIONS
Please read this manual and follow the instructions carefully before using the charger .
WARNING
The charger is designed to charge 6V & 12V lead-acid batteries from 2Ah to 40Ah.
However, charger can maintain batteries up to 60Ah.
We always recommend that you check the Battery Manufacturers specifications before using
this charger.
Explosive gases may escape from the battery during charging. Provide ventilation to prevent
flames and sparks.
For indoor use. Do not expose charger to rain, snow or liquids.
For charging lead-acid batteries ONLY. (of the size & voltage indicated in the specifications
table)
Battery acid is corrosive. Rinse immediately with water if acid comes into contact with skin
or eyes.
The charger should be used on a flat surface.
Never charge a frozen battery.
Never charge a damaged battery.
Never place the charger on the battery while charging.
Be extra cautious to reduce risk of dropping a metal tool onto battery. It might spark or short-
circuit battery or other electrical part that may cause explosion.
When working with a lead-acid battery, remove personal metal items such as rings, bracelets,
necklaces, watches…
NEVER smoke or allow a spark or flame in vicinity of battery or engine.
Do not charge non-rechargeable batteries.
In order to reduce risk of electric shock, unplug charger from AC outlet before doing any
maintenance or cleaning. Turn off controls will reduce risk.
The kit is not supposed to be used by children or by people who are not able to understand
the manual, unless they are supervised by a responsible person who ensures the proper use of
the kit.
MAINFEATURES: Automatic Switching Mode Battery Charger & Maintainer
Easy to Use: The Battery Charger is easy to operate and requires no technical experience.
Charge & Maintain - Automatic Charge: On power up, the charger will automatically go
to charging system, then could be left unattended and never overcharge your batteries.
Charge & Maintain - Automatic Maintenance: When the battery is charged to "full" state,
the charger automatically switches to maintain the battery. It will monitor the battery voltage
and continue to peak performance to the battery.

3
Voltage Output Select Switch: Select 6V or 12V output.
Short circuit protection: The charger will automatically turn off when the output short
circuit occurred and prevent any damage
Reverse polarity protection : The charger can automatically shut off when the output
polarity is reversed and without damage
SAFETY&TEMPERATUREFEATURES:
Never overcharge your battery
Output short circuit protection
Output overload protection: The charger employs the use of a ‘Solid State Circuit
Interrupter’ that opens under severe overload. This condition may occur if attempting to
charge any severely discharged or heavily sulfated battery. Once the Interrupter opens, the
charger will stop charging for a short period and then resume charging automatically and the
yellow. L.E.D. will be OFF, until resume charging. Overloading could be due to an external
load, remove the load condition prior to attempting to recharge the battery.
Reserve Battery / Overload Condition: The charger has reverse battery and short circuit
protection. If a reverse battery condition exists (White L.E.D. will turn RED, only, while
output leads are connected backwards), simply unplug charger from AC power and properly
remake the connections as described in this manual
Internal over heat protection: BS Chargers have an internal overheat protection. The power
will be reduced of the ambient temperature is raised.
Corrosion-resistant output connectors
Output clips and ring terminals provided: It comes with a quick connect fly lead and 2
different kinds of connectors, crocodile clips and a ring terminals. The ring terminals are
perfect for permanent connection to your battery. You can connect the lead to the battery and
tuck the lead away while you are using your vehicle and when you get back to your garage
simply plug the lead back into the charger
BATTERYTYPES&CAPACITY:
Suits all Lead Acid Type Batteries. (Conventional, AGM & Gel)
Selectable 6 Volt & 12 Volt Output
Battery Capacity:
oThe following maximum AH capacities are to be used as a general guide only: some
batteries maybe able to handle a higher Charge Current. Check with the battery
Manufacturer when charging batteries with small capacity.
Charge Current:
1A
Battery Capacity: Charging:
2-40AH
Battery Capacity: Maintaining:
2-60 AH

4
ELECTRICALPARTS:
Delivered with:
Input Connector:
o6 feet with 2PIN plug
Output Cord:
o4 feet with Quick Connector
Extend Cord:
o2 feet with Crocodile Clips / Ring Terminals
ENVIRONMENTALCHARACTERISTICS:
Operating Temperature: 0 to 45° C
Storage Temperature: -25 to 85°C
Operating Humidity Range: 0 to 90% RH
Cooling: Passive / Natural
TECHNICALSPECIFICATIONS:
CHARGINGINSTRUCTIONS:
STEP 1 - Pre Charge Check & Electrolyte Level Check
Check the Battery Electrolyte level (Not required on sealed & Maintenance Free Batteries).
If necessary, remove the vent caps and add distilled water so the levels are halfway between the
upper and lower fill lines.
Check the Voltage Output Switch on the charger and make sure it’s on the correct voltage.
Part Number
BA10
Type
Automatic
Input Voltage Range
100-240V
Input Frequency
50/60Hz
Output
1A @ 6/12V
Size (L*W*H) in mm
100*65*36
Weight
0.4Kg
Approvals
CE, UL/cUL, Mzs, As

5
STEP 2 - Connecting the Battery charger to your Battery
If the Battery is out of the vehicle:
oConnect the Red lead from the charger to the positive (+) battery terminal.
oConnect the Black lead from the charger to the negative (-) battery terminal.
If the Battery is still in the vehicle, determine if the vehicle is positively (+) or negatively (-)
earthed.
oIf Negatively Earthed (Most Common) – FIRST Connect the Red (+) battery charger
lead to the positive (+) Battery post and then connect the Black (-) battery charger
lead to the vehicle’s chassis and away from the fuel line.
oIf Positively Earthed – FIRST Connect the Black (-) battery charger lead to the
Negative (-) battery post and then connect the Red (+) battery charger lead to the
Vehicle’s chassis and far away from the fuel line.

6
STEP 3 - Connect the battery charger to Mains Power (240Vac)
Connect the battery charger to a 240VAC Mains Powered socket.
Turn on the 240VAC Mains Power.
The Charger will automatically start when AC power is connected and switched on.
(Note: If the Fault Indicator LED illuminates Red, please check your connections as it’s likely that
the Positive and Negative Leads are reversed. Refer to Trouble Shooting Page for further
information)
THECHARGINGPROCESS:
The charging stages are as follows:
Bulk Charge:
Charges using a constant maximum current (1A) until the battery reaches 7.2V (6 Volt Batteries) or
14.4V (12 Volt Batteries) - (LED Color - Yellow)
Fully / Float:
Battery is fully charged and is being maintained. (LED Color - GREEN)
STEP 4 - Disconnecting the Battery charger from Battery
If the Battery is out of the vehicle.
oSwitch OFF and Remove the AC Power Socket from the outlet.
oRemove the Black lead and then the Red lead.
oCheck electrolyte levels if possible.
(As they may need topping up with distilled water after charging)
If the Battery is in the vehicle.
oSwitch OFF and Remove the AC Power Socket from the outlet.
oRemove the lead from the vehicle chassis.
oRemove the lead from the battery.
oCheck electrolyte levels if possible.
(As they may need topping up with distilled water after charging)
LEDSTATUSINIDICATORTABLE:
Power
Charging
Full
Fault
(Red)
(Yellow)
(Green)
(Red)
A.C. Power connected, battery disconnected
ON
OFF
OFF
OFF
Bulk Charging
ON
ON
OFF
OFF

7
Level 1 Charging
ON
ON
OFF
OFF
Level 2,3 Charging
ON
OFF
ON
OFF
Battery Reverse polarity connection
ON
OFF
OFF
ON
A.C. Power OFF
OFF
OFF
OFF
OFF
CHARGING CURVE(VOLTAGE):
TROUBLE SHOOTING
Types of
Problems
Indication
Possible Causes
Suggested Solution
Charger does not
work?
No Indicator
lights on
- No AC power
- Check AC connections and make
sure Power Point is switched ON
Charger has
no DC output?
Fault LED
is On.
- Output is short circuited
- Reverse polarity connection to
Battery
- Check DC connection between
charger and battery and make sure
they are not short circuiting.
- Check that the crocodile clips
haven’t fallen off the battery.
- Check that the crocodile clips /
ring terminals are connected to the
correct polarity.
No Charging
Current?
Fault LED
is ON
- Battery is severely sulphated
- Battery has a damaged cell
- Overheat protection mode
- Check the Battery condition, age
etc.
- Battery may need replacement.
- Move battery & Charger to cooler
environment
Long charging
time, Full light
does not come
on?
Fault LED
is ON
- Battery capacity too large
- Battery is defective
- Check the charger specification
matches the battery capacity.
- Battery cannot be charged and
must be replaced.
MAINTENANCE
The charger is maintenance free. If the power cord is damaged, the charger must be left to the
reseller for maintenance. The case should be cleaned occasionally. The charger should be
disconnected from the power while cleaning