BSV BS POOL PRO Series User manual

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Manual PRO50-150 V.2
CLORADOR SALINO
SALT WATER CHLORINATOR
SALZWASSER-CHLORINATOR
PRO50 / PRO70 / PRO100 / PRO150
MANUAL DE USUARIO
USER MANUAL
GEBRAUCHSANLEITUNG

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Manual PRO50-150 V.2
CHLORINATOR INFORMATION
PLEASE NOTE IN THE FOLLOWING CARD THE REGISTRATION DATA OF
THE EQUIPMENT YOU HAVE PURCHASED, WHICH ARE FOUND ON THE SIDE
LABEL.
THESE DATA WILL BE OF USE IF YOU WISH TO MAKE ANY ENQUIRY TO
YOUR SUPPLIER
MODEL………………………………………………
REF. …………………………………………………..
VOLTAGE……………………………………………..
SERIAL NUMBER.…………………………………………

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Manual PRO50-150 V.2
CONTENTS
1-GENERAL DESCRIPTION
1.1- PRO salt water chlorination equipment................................................................................53
1.2- Technical specifications ..................................................................................................... 54
1.3- Recommendations and safety precautions........................................................................... 54
2-PREPARATION OF WATER
2.1- Adding salt to the water .................................................................................................... 55
2.2- Chemical balance of the water…......................................................................................... 56
3- INSTALLING THE EQUIPMENT
3.1- General considerations .......................................................................................................57
3.2- Hydraulic connection diagram ............................................................................................ 58
3.2.1- PRO50-70 series equipment............................................................................................... 58
3.2.2- PRO100-150 series uipment................................................................................................59
3.2.3- AUTO Kit.......................................................................................................................... 61
3.2.4- ADVANCED (Redox) probe kit .............................................................................................63
3.2.5- PRO probe kit (free chlorine).............................................................................................. 64
3.2.6- Temperature probe kit....................................................................................................... 72
3.2.7- Conductivity probe kit........................................................................................................ 72
3.3- Electrical wiring diagram… ................................................................................................. 74
3.3.1- PRO50-70 series equipment................................................................................................74
3.3.2- PRO100-150 series equipment ........................................................................................... 75
3.3.3- Advanced Functions ...........................................................................................................76
4-START-UP AND ADJUSTMENTS
4.1- PRO series equipment… .....................................................................................................79
4.1.1- Operation…...................................................................................................................... 79
4.1.2- Main screen… ................................................................................................................... 80
4.1.3- Main menu ....................................................................................................................... 81
4.1.4- Configuration… ................................................................................................................. 81
4.1.5- Chlorine menu ...................................................................................................................86
4.1.6- pH menu.......................................................................................................................... 87
4.1.7- Relay ............................................................................................................................... 90
4.1.8- Clock ................................................................................................................................91
4.2- Warning messages and alarms (PRO) ..................................................................................91
4.2.1- Warnings ..........................................................................................................................91
4.2.2- Alarms ............................................................................................................................. 93
4.3- Operation time ..................................................................................................................94
4.4- Electrolysis cell life .............................................................................................................94
5- MAINTENANCE ..................................................................................................................94
5.1- Cleaning the electrolysis cell............................................................................................... 95
5.2- Checking and maintenance of the Redox probe (OPTIONAL)................................................. 95
5.3- Checking and maintenance of the pH probe .........................................................................96
5.4- Checking and maintenance of the Amperometric probe (free chlorine)................................... 96
6- GUARANTEE AND SERVICE… ..............................................................................................98

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ATTENTION
Before installing the salt water chlorinator, please read this manual carefully. If
you need to clarify any point or have any doubts, please contact your dealer.
1- GENERAL DESCRIPTION
1.1 PRO salt water chlorination equipment
Thank you for purchasing our salt water chlorinator, which will enable you to
enjoy your swimming pool in perfect conditions, without the need to add any
chemical disinfectants.
The salt water chlorination system produces chlorine directly in the filtering
installations by means of electrolysis of slightly salted water. "Free chlorine"
(hypochlorous acid, HClO) is produced which is a strong bactericide. Results are
similar to the chemical products that are normally added.
Saline electrolysis is a reversible process, meaning that once active elements
react with organisms present in the water, it reverts to common salt and water.
The equipment includes an electronic monitoring and regulation control and an
electrolysis cell through which the pool water circulates and which is installed in
the filtering circuit return
If the salt water chlorinator equipment is left to work permanently, it will not be
necessary to change the swimming pool water for several years (8 to 15
depending on its use). You will therefore be collaborating with environment
preservation policies and water management and saving.

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Manual PRO50-150 V.2
1.2- Technical specifications
1.2.1 Equipment
Model
PRO50
PRO70
PRO100
PRO150
Supply
voltage
230Vac
50/60Hz
230Vac
50/60Hz
230Vac
50/60Hz
230Vac
50/60Hz
Chlorine
production
g/hour
50
70
100
150
Max. power
270W
380W
550W
850W
Cell current
12.5A
17.5A
25A
37.5A
Dimensions
280x250
X135mm
280x250
X135mm
280x250
X135mm
280x250
X135mm
Weight
4Kg
4Kg
6Kg
6Kg
Protection
IP65
IP65
IP65
IP65
1.2.2 Common features in all PRO equipment
-Adjustment of chlorine production by switched mode power supply
-Power supply performance >90%
-Automatic switch-off owing to lack of water flow
-Automatic voltage adjustment depending on the concentration of salt and
the temperature, keeping continuous chlorine production.
-Automatic cleaning cycle of electrodes.
-Automatic restart in the event of supply failure.
1.3- Recommendations and safety precautions
-The equipment should always be installed by qualified staff.
-Disconnect the equipment from the mains before performing any
assembly or maintenance operation.
-Make sure that the electrical installation has all compulsory
protection elements (circuit breaker and differential switch) in
perfect condition.
-It is important to ensure that the supply cables of the
electrolysis cell are tightly connected, otherwise the
equipment could overheat and break down.

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Manual PRO50-150 V.2
-Ensure that the heatsink wings (in the rear part of the equipment) are
not blocked and that air can easily circulate through them.
-All the BSV equipment incorporate protection systems against short
circuits in the cell, absence of water detector and other safety systems
that give an acoustic and visual alarm in the event of any anomaly.
However, for optimum results, you should ensure the correct hydraulic
operation of your swimming pool.
-Equipment housing has IP65 protection. However, it is highly
recommended not to install the equipment directly exposed to sunlight.
-Corrosive environments may reduce the lifespan of the equipment. Do
not leave open containers with acids near the equipment.
2- PREPARING THE SWIMMING POOL
2.1- Adding salt to the water
To ensure that the chlorinator works correctly, a small amount of salt should be
added and the pH level should be suitable.
The recommended salt and pH levels are the following:
Salt Concentration (g/l)
Ph
PRO50/70
4 to 6
7,1 a 7,4
Although the equipment will start to operate with lower amounts of salt, the
optimum production of salt will be reached with concentrations of over 4kg/m3.
We recommend a concentration of 5Kg/m3 to offset small losses of salt
occurring when cleaning the filter, the effect of rainfall, etc.
To calculate the salt to be added, multiply the total m3 of your swimming pool
x 5.
Example : A swimming pool measuring 9m in length x 4.5m in width x 1.6m in
depth, using a PRO unit.
9 x 4.5 x 1.6= 64.8 cubic metres. 64.8 x 5 = 324 Kg of salt to be added.
We recommend using salt that is especially prepared for use in salt water
chlorination installations, as it is especially prepared for rapid dissolution and to
achieve optimum results. You can find it at retailers specializing in swimming
pool products.

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ATTENTION
When adding salt to the swimming pool, first disconnect the chlorinator
(position OFF), and start-up the filter for 3 or 4 hours, in order for the salt to
dissolve and not to overload the equipment. Once dissolved, start-up the
chlorinator.
It is advisable to add salt to the swimming pool gradually, in 2 or 3 times so as
not to exceed the recommended amount. Excess salt can overload the
chlorinator, in which case it will automatically stop working and water will have
to be added to reduce the concentration.
We also recommend not to add salt near the drain, to avoid undissolved salt
from circulating in the water circuit.
2.2 Chemical balance of the water
The effectiveness of chlorination and the quality of water for healthy bathing,
depends largely on the pH of the water. Therefore, it should be checked
regularly and adjusted as necessary.
There are other parameters which should be considered for the correct
operation of the salt water chlorinator. We recommend an in-depth analysis of
the water when installing a salt water chlorinator.
Parameter
Minimum
Value
Maximum
Value
PH
7.0
7.8
FREE CHLORINE (mg/l)
0.5
2.5
COMBINED CHLORINE (mg/l)
--
0.6
TOTAL BROMIDE (mg/l)
3.0
6.0
BIGUANIDE (mg/l)
25
50
ISOCYANURIC ACID (mg/l)
--
<75
OZONE (GLASS) (mg/l)
--
0
OZONE (before)
0.4
--
TURBIDITY (NTU)
--
<1
OXIDES (mg/l)
--
<3
NITRATES (mg/l)
--
<20
AMMONIA (mg/l)
--
<0.3
IRON (mg/l)
--
<0.3
COPPER (mg/l)
--
<1.5
ALKALINITY (mg/l)
100
160
CONDUCTIVITY (us/cm)
--
<1700
TDS (mg/l)
--
<1000
HARDNESS (mg/l)
150
250

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3. INSTALLATION OF THE EQUIPMENT
3.1- General considerations:
•Place the chlorination cell in the highest position possible of the purification
circuit and always after the filter.
•If possible, it is recommended to install the cell with a by-pass system with
its corresponding shut-off valves. This is to facilitate maintenance of the cell.
•Do not place the REDOX probe (OPTIONAL) near the chlorinator cell, as
faulty readings could be made owing to the proximity of the electrolysis
circuit. Always try and ensure that the filter is between both and that there
is at least half a metre of water flow between the probe and the
chlorination cell.
The REDOX probe should be installed after the filter, but if with this layout it
is not possible to keep a minimum distance from the cell, it should be
assembled before the filter. In this case more frequent maintenance of the
probe is required (see paragraph 5.2 below in "Maintenance").
•A good earth connection is essential. Use a differential relay with max.
30mA of sensitivity.
If a good quality earth connection is not available, place an earth
connection kit between the electrolysis cell and the redox probe.
OPTIONAL KIT

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Manual PRO50-150 V.2
3.2- Hydraulic connection diagram
3.2.1- PRO50-70 Series Equipment
1. From the swimming pool.
2. Filtration
3. Electrical Panel
4. Bypass
5. Flow Switch (optional)
6. Conductivity probe (optional)
7. Temperature probe (optional)
8. pH probe, included in AUTO kit (optional)
9. Redox probe, included in ADVANCED kit (optional)
10. Ground kit (optional)
11. Acid injector
12. PRO50-70 chlorinator
13. Electrolysis cell
14. pH pump
15. Domotic CONNECT kit (optional)
16. To the swimming pool.

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Manual PRO50-150 V.2
3.2.2- PRO100-150 Series Equipment
1. From the swimming pool.
2. Filtration
3. Electrical Panel
4. Bypass
5. Flow Switch (optional)
6. Conductivity probe (optional)
7. Temperature probe (optional)
8. pH probe, included in AUTO kit (optional)
9. Redox probe, included in ADVANCED kit (optional)
10. Ground kit (optional)
11. Acid injector
12. PRO50-70 chlorinator
13. Electrolysis cell
14. pH pump
15. Domotic CONNECT kit (optional)
16. To the swimming pool.

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Manual PRO50-150 V.2
Electrolysis cells:
RP150
RP100
Connecting the cells to the unit:
Once the cells are installed, connect the cables to each side of the cell, using
the provided nuts and bolts.
Verify that the cable terminals are tightly connected to the cell.

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3.2.3- AUTO kit
The AUTO kit (pH measure and regulation) can be added to any PRO series
unit. The following figures show the parts of the kit, plus an installation
diagram.
3.2.3.1- Parts
1- PRO Equipment
2- Suction Tube (flexible)
3- Injection Tube (rigid)
4- Suction filter (place vertically on the bottom of the acid container)
5- pH Probe
6- Probe Holder
7- Flange
8- Injector (place with the arrow facing downwards)
9- Pipe nipple 3/8,1/2
10-Flange
11-Acid inlet (suction tube)
12- Acid outlet (injection tube)
13- pH probe connector (BNC)
14- pH4 calibration liquid
15-pH7 calibration liquid
16-Rubber cap for calibration

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3.2.3.2- Connection of the Auto kit
Once the equipment (1) is installed, the following connections should be done.
1- Place the flange (10) in the pipe as indicated in the hydraulic connection
diagram. The flange (10) corresponds to the injector and should be connected
after the electrolysis cell.
2- Place the flange (7) in the pipe as indicated in the hydraulic connection
diagram. The flange (7) corresponds to the PH probe and should be
connected after the electrolysis cell and before the filter.
3- Connect one end of the suction tube (2) to the PH control inlet (11).
4- Connect the other end of the suction tube (2) to the suction filter (4).
5- Place the suction filter (4) inside the ACID drum.
6- Connect one end of the suction tube (3) to the PH control inlet (12).

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7- Place the pipe nibble (9) inside the flange (10).
8- Place the injector (8) inside the pipe nipple (9).
9- Connect the other end of the injection tube (3) to the injector (8).
10- Place the probe holder (6) inside the flange (7).
11-Place the PH probe (5) inside the probe holder (6).
12-Place the PH probe (5) connector in the BNC connector (13) of the
equipment.
3.2.4- ADVANCED kit (Redox) (OPTIONAL in PRO series equipment)
The equipment continuously measures the bactericide level of water through
this probe, by means of a "Redox" probe. Simply adjust the required level and
the equipment automatically maintains the level of disinfection by adjusting the
production of chlorine to the real needs of the swimming pool.
The screen shows the "Redox" level (bactericide capacity) present in the
swimming pool.
The potential RedOx (Reduced Oxidation) or ORP (Oxidation Reduction
Potential) is the electrical voltage that indicates the oxidation capacity or
reduction of a solution. In swimming pools, the oxidation capacity is directly
related to the bactericide power of the water, which is directly related to the
concentration of free chlorine in the pool.
This probe enables you to adjust the equipment in AUTOMATIC operating
mode.
3.2.4.1- Parts
REDOX Probe
3- Probe-Holder
4- Flange
4- Standard liquid 465mV.

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3.2.5- PRO kit (free chlorine) Optional in PRO50-150 equipment
The amperometric measurement kit, allows to obtain a ppm free chlorine
Reading from your swimming pool. This sensor is based on a 3-electrode
header, which is separated from the water through a membrane. This ppm
measure has a low dependency of pH and isocyanuric acid, and it can be also
installed in sea water swimming pools (this option to be asked to BSV
Electronic). Please follow carefully the installation, calibration and maintenance
instructions to ensure a perfect setup of the kit.
3.2.5.1 Kit content
3.2.5.1.1 Probe Holder
3.2.5.1.2 Free Chlorine Probe
Includes
- CC1 Probe
- Membrane (Included in the header)
- Protection cap
- ECC1.1/GEL Electrolyte
- Abrasive paper

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3.2.5.2 Technical specification
TECHNICAL SPECIFICATION
Measure
Free chlorine, low pH dependency
Technology
Membrane. Potentiostatic 3-electrode header
Electronics
Embedded in the probe. 4-20mA output
Supply
12 to 30 VDC (10mA)
CL measure range
0.01 to 10.0 ppm
Measure deviation
approx. 3% every month
Operation temperature
0 to 45ºC
Storage temperature
0 to 55ºC
Operation maximum pressure
0.5 bar. Water hammer effect must be avoided.
pH range
4 to 12
Calibration
Directly on BSV control panel
Maximum time without CL on water
24h
Maintenance period
Water test: Minimum once a week
Header-membrane change: Once a year
Electrolyte change: Every 3-6 months, depending on the
quality of the water
3.2.5.3 Installation
Please, carefully follow the recommendations regarding probe installation in
order to ensure its proper operation:
3.2.5.3.1 Hydraulic installation
Attach the probe holder to the wall by means the screws and wall plugs
included in the box.
Ensure that the probe is correctly leveled.
As shown in the following Picture, the water inlet is in the lower left part of the
probe holder, while the water outlet is in the upper right side of the probe
holder.
In case a pH probe must be installed, it can be placed in the central part of the
probe holder, removing the yellow cap and install the pH probe.

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Additional recommendations:
-If possible, install a hose valve at input, and another one at output to ease the
cleaning and maintenance tasks.
-The probe holder water inlet can be connected after the filter, but then a good
maintenance of the filter cleaning must be ensured, otherwise the measure can
be affected by the chlorine consumption inside the filter.
-As an alternative, the inlet can be connecter before the filter, but then it is
strictly necessary to install a specific cartridge filter to avoid the probe
contamination.
3.2.5.3.2 Probe set up
Before installing the probe, it is necessary to fill the cap with electrolyte. Please,
follow carefully the following steps:
1) Unscrew the header cap from the sensor body and keep both parts in a
clean and stable surface.
Important: Don’t touch the membrane and the gold electrode, they could
be contaminated.
2) Fill the header cap with the supplied electrolyte. Fill it gently to avoid
creating bubbles.

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3) Caution: Before screwing again the header cap to the sensor body, the
silicone ring must be removed, uncovering the small hole shown in the
following picture:
Please, take care that this step is done correctly, otherwise the header
membrane could be damaged, and will be out of warranty.
4) Screw the header cap to the body of the probe. The excess of electrolyte
will leak out across the small hole and the upper part of the cap. Use a cloth
or blotting paper to clean it.
Important: Ensure to fully screw the header cap.
5) Put the silicone ring to its original position, in this way, the small hole will be
covered again with the silicone ring.

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3.2.5.3.3 Electrical connection
Before installing the probe on the probe holder, connect the supplied cable as
follows:
- Connect the white cable to the (+) input, it has a red or blue
mark in the right side.
- Connect the dark cable to the (-) input.
- Once the connection is done, screw the cap and the cable
gland.
- Connect the cable to the unit as follows:
oWhite cable: Input 11
oDark cable: Input 10
oA cable bridge must be done between inputs 9 and 3.
3.2.5.3.4 Calibration
1) Install the probe on the probe holder. Use a tool to ensure the sensor
is correctly tightened.
2) Switch the filtration pump on, and adjust the water flow. The red flow
indicator must be floating in the mid part of the indicator:

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3) Switch on the electrolysis / dosing System. The CL reading will
increase slowly, and will be stable after some minutes.
Note: When the probe is switched on for the first time, the stabilization
time could take longer than usual. In any case, it is recommendable to
wait for at least 3 hours before making a first calibration.
4) Calibration
Wait until the CL reading is stable. If a difference between the display
reading and the water testing by means of DPD-1 testing is observed,
perform a calibration as follows: